Using derived products and products of animal origin in farm animal feed Contents Background What do we mean by farmed animal? What products of animal origin can be fed to farm animals? What products of animal origin can’t be fed to farm animals? Where can I source foodstuffs, no longer intended for human consumption from, for use in animals on my farm or for a business wanting to blend former foodstuffs into a feed for general sale? Does the legislation prevent accidental as well as deliberate feeding of catering waste? What is meant by “not the main characteristic ingredient” when determining whether a foodstuff no longer intended for human consumption can be used? What is a processed animal protein? What egg products can be used for farm animal feed? Can flavourings containing animal proteins be used in farm animal feed? What are the requirements for the use of hydrolysed proteins in farm animal feed? What is the difference between blood products and bloodmeal? Fishmeal Dicalcium and tricalcium phosphate of animal origin Gelatine Collagen Processed fats and fish oil Background The relevant EU legislation is: Regulation 1069/2009 hereafter referred to as the “Control Regulation”. Implementing Regulation 142/2011 hereafter referred to as the “Implementing Regulation”. The feeding to farm animals of catering waste, kitchen scraps, raw, partially cooked and cooked meat products is prohibited under ABP legislation, in order to control the potential introduction and spread of major exotic notifiable diseases, such as Foot and Mouth Disease (FMD), Classical Swine Fever (CSF) / African Swine Fever, Swine Vesicular Disease, Newcastle Disease and Highly Pathogenic Avian Influenza (HPAI). The reason cooked products are also included in the ban is that although cooking may reduce the risk; there are difficulties in effectively controlling cooking parameters, to ensure virus destruction, or storage to prevent recontamination with raw product. Vegetables are included, as vegetable peelings may be contaminated with raw meat products during preparation in the sink. Outbreaks of exotic notifiable disease may not only result in wide-scale destruction of farm animals, but can be of wider economic importance not only to the agriculture industry, but also V1 July 14 to the rural economy. The Foot and Mouth Disease outbreak in 2001 resulted in large numbers of cattle and sheep being destroyed and had a huge economic impact running into millions of pounds. Even small quantities of food contaminated with live virus, are a risk when fed to susceptible animals, which once infected, quickly become ill and a walking source of infection to other livestock. It is because of this risk that we have a blanket ban on feeding farmed animals with kitchen scraps and catering waste. The ban forms a collective national barrier to the entry of notifiable diseases and the more times it is breached the more risk there is of a major disease incident. This ban also has an impact on reducing the spread of diseases, which may significantly impact on the animals in a single herd or flock or have public health implications such as salmonella, E.Coli, campylobacter, toxoplasma, trichinella and clostridium botulinum. Raw, partially cooked and cooked fish products and shellfish are also included in the ban for disease risk reasons. The Feed Ban aspects of the TSE Regulations were introduced initially in NI, during the late 1980’s, to control the spread of Bovine Spongiform Encephalopathy (BSE), a progressively degenerative condition of the Central Nervous System. These regulations have been amended and adopted by the EC to the Regulations applicable today i.e. animal proteins are banned from ruminant feed with exceptions such as milk, eggs, hydrolysed proteins and gelatine from non-ruminant origin processed animal proteins are banned from use in farm animal feed with exceptions such as restricted proteins for non-ruminant feed use. The Feed Ban in the TSE Regulations remains a cornerstone in preventing new BSE cases or new BSE-like disease developing. What do we mean by farmed animal? The definition in the Control Regulation is that farmed animal means: any animal that is kept fattened or bred by humans and used for the production of food, wool, fur, feather, hides and skins or any other product obtained from animals or for other farming purposes equidae (horses). This includes animals of species normally kept for production purposes in the EU and also includes pet, zoo, safari park, performance or commercial animals which belong to farmed animal species. Regulation (EC) No. 999/2001 and domestic implementing Transmissible Spongiform Encephalopathies Regulations (referred to as “the TSE Regulations”) also include exotic ruminants kept in zoos or safari parks. Horses, farmed fish (not pet or ornamental fish) and rabbits (but not pet rabbits) are included. V1 July 14 Pet rabbits are not considered as farmed animals under the requirements for the TSE Regulations, but feed for both pet & farmed rabbits is now considered as feed for a food producing animal under an EU Regulation concerning ‘Placing on the Market and Use of Feed’ (Regulation (EC) No. 767/2009). What products of animal origin can be fed to farm animals? Only the following products of animal origin can be fed or included in feed products intended for farm animals, subject to sourcing, storage, use and processing according to the Control Regulations. They all must originate from low risk category 3 animal by-products (ABP). Out-of date products or products no longer intended for food use for commercial reasons can be used for feeding to farm animals, but they must still be safe and must not be, for example, decomposing, mouldy or contaminated with any foreign bodies or toxic chemicals. No further processing is required for foodstuffs no longer intended for human consumption, but for other ABPs or processed products, processing means processed in an approved ABP processing plant or where indicated in guidance, an equivalent method in a food processing plant. 1. Foodstuffs containing products of animal origin no longer intended for human consumption Bakery products (such as bread, cakes, pastry, and biscuits), pasta, chocolate, sweets and similar products such as breakfast cereals which: have undergone processing* as defined in Article 2 (1)(m) of Regulation (EC) No. 852/2004 (Hygiene of Foodstuffs) or in accordance with the Implementing Regulation. Under the Hygiene of Foodstuffs Regulation, ‘processing’ means any action that substantially alters the initial product, including heating, smoking, curing, maturing, drying, marinating, extraction, extrusion or a combination of those processes; is composed of or contain one of the following Category 3 foodstuffs no longer intended for human consumption: milk*, milk-based products, milk-derived products, eggs*, egg products, honey, rendered fats, collagen and/or gelatine of non-ruminant origin. Foodstuffs containing rennet can also be used. and do not contain, and have not been in contact with raw eggs, meat, fish, and products or preparations derived from or incorporating meat or fish. in addition all necessary precautions must have been taken to prevent contamination of the material with products not eligible for feed use, such as meat, fish and products containing them. *Most unbaked bread doughs are made from flour, water and yeast and do not contain products of animal origin. Unbaked doughs and raw pastries, which do contain products of animal origin are considered to have satisfied the processing requirement, if the product of animal origin included as an ingredient has been heat treat. This also applies to fillings and toppings. Single pasteurisation of milk and egg products would satisfy this requirement. These can be sourced from manufacturing sources or retail premises (see further information below on the Feed Hygiene Regulation) and must not originate from or be stored in a household kitchen or catering sources such as restaurants, fast-food outlets, catering establishments etc. V1 July 14 2. Milk, colostrums and milk products Under certain circumstances, for information see our Disposal, treatment and use of milk and milk products guidance. 3. Eggs and egg products (see further information below). 4. Food Factory Vegetable Oil/ tallow / fish oil / glycerine Under certain circumstances, for information see our Use of oils and fats in farm animal feed guidance. 5. Hydrolysed proteins derived from parts of non-ruminants and from ruminant hides and skins (see further information below). 6. Gelatine-derived from non-ruminants (see further information below). 7. Restricted proteins, but only to non-ruminant animals such as pigs, poultry, farmed fish and horses. These include: fishmeal dicalcium and tricalcium phosphate of animal origin blood products bloodmeal to farmed fish only. Fishmeal can also be included in milk replacers for feeding to unweaned ruminants in liquid form. Strict separation is required to prevent contamination of ruminant feed with restricted proteins or feed containing restricted proteins and to prevent ruminant access. There are registration, authorisation and permission requirements for their use under the TSE Regulations. Ruminants include cattle, sheep, goats and farmed deer. More information is available on the DARD website. Any feed businesses registered by DARD Veterinary Service under the TSE Regulations are considered as being registered as operators under Article 23 of the Control Regulation. 8. Collagen To non ruminant animals only. What products of animal origin can’t be fed to farm animals? The following products of animal origin cannot be fed to farmed animals: V1 July 14 ‘Catering waste’, which means all waste food, including used cooking oil originating in restaurants, catering facilities and kitchens, including central kitchens and household kitchens. The ban covers both raw and cooked foods, used cooking oils and vegetables, and applies whether or not any of these has come into contact with meat or meat products. The feed ban also applies to vegetarian kitchens, in which products of animal origin such as milk and eggs may be used, but does not include vegan kitchens raw meat and fish (including shellfish products) or products containing them partially cooked and cooked meat, fish and shellfish products or products containing them egg and egg products, milk and milk products or any other products of animal origin included above which have not been processed (if processing is needed) according to the requirements of the Control Regulations restricted proteins (see above) cannot be fed to ruminants processed animal proteins (see definition below) ruminant gelatine or products containing it petfood containing or contaminated with raw meat, processed animal proteins or other ineligible processed products; products suitable for farm animal feeding and processed (if processing is required), which have been in contact with ineligible material for example eligible bakery products, which have been in contact with raw meat. Where can I source foodstuffs, no longer intended for human consumption, from for use in animals on my farm or for a business wanting to blend former foodstuffs into a feed for general sale? The Control Regulations allow certain foods, no longer intended for human consumption, to be used in farm animal feed, from premises such as bakers, supermarkets, crisp manufacturers and confectioners (although not from kitchens and restaurants based on these premises). Special approval conditions apply to supermarket or manufacturing returns. For more information see our Supermarket and manufacturing returns depots guidance. All businesses, which supply former foods for animal feed use, must comply with the requirements of Regulation EC No 183/2005 (the “Feed Hygiene Regulation”). To comply with the Feed Hygiene Regulation, feed businesses must observe a range of requirements relating to facilities and equipment, quality control, storage, transport and record-keeping and apply the principles of HACCP. They must also be registered with DARD. Some of these requirements e.g. registration will also apply to farms, but some smaller farms, such as hobby farms, under certain circumstances are excluded from these requirements. Further information on the requirements of the Regulation is available from the Food Standards Agency website. Farm premises receiving foods for animal feed that include baked goods (bread, cakes, pastry and biscuits), vegetables, pasta, chocolate, sweets, and other products, such as breakfast cereals should satisfy themselves that their supplier is aware of the Feed Hygiene Regulation and is registered with the DARD before receiving these products. Does the legislation prevent accidental as well as deliberate feeding of catering waste? V1 July 14 The Domestic Regulations prevent ABPs and catering waste, and derived products originating from catering waste, from being brought onto any premises where farmed animals are kept, in order to prevent both the deliberate and accidental feeding of such products. The legislation does not apply in situations where the person has control of the ABPs, ensuring that farmed animals are unable to access, such as: to allow the application of manure and milk to land, to allow the collection of dead stock or for ABPs to be brought on in accordance with certain ABP approvals and authorisations. What is a processed animal protein? Processed animal protein are defined in the Implementing Regulations as meaning, “animal protein derived entirely from category 3 material, which have been treated in accordance with Section 1 of Chapter II of Annex X (including blood meal and fishmeal), so as to render them: suitable for direct use as feed material for any other use in feedingstuffs, including petfood, or for use in organic fertilisers or soil improvers. However it does not include blood products, milk, milk-based products, milk derived products, colostrum, colostrum products, centrifuge or separator sludge, gelatine, hydrolysed proteins, dicalcium phosphate, eggs and egg products including egg shells, tricalcium phosphate and collagen.” The legislation is complicated, but for example, in circumstances where a category 3 derived mammalian meat and bone meal (mmbm) is not treated to method 1, it will not be considered a processed animal protein. This, however, makes no practical difference as neither category 3 mmbm, as a processed animal protein, nor category 3 mmbm as a derived product, could be used for feeding to farmed animals. What egg products can be used for farm animal feed? Eggs or egg products must have been processed before use in farm animal feed in either an approved ABP processing plant or a food factory. At a food factory they would need to have been treated in accordance with Regulation (EC) No. 853/2004 (Food Hygiene Regulation), which sets out the hygiene and safety requirements for the marketing of egg and egg products for food businesses. They cannot be sourced from a kitchen or from a retail or supermarket store. Egg shells will need to have been processed in an ABP approved processing plant, prior to use as grit for poultry. Can flavourings containing animal proteins be used in farm animal feed? Foodstuffs no longer intended for human consumption, such as flavoured crisps and other similar products, where the flavourings contain animal proteins, can be used for feeding nonV1 July 14 ruminant animals such as poultry, pigs and horses, but not for feeding ruminant animals such as sheep and cattle. This is related to the specific prohibitions in the TSE Regulations and the level of food processing required for the very low levels of animal proteins present in flavoured crisp and other similar products. What are the requirements for the use of hydrolysed proteins in farm animal feed? Hydrolysed protein must originate from parts of non-ruminants or ruminant hides and skins and have been processed in an approved ABP processing plant. Hydrolysed proteins have not previously been included in farm animal feed due to the difficulty in confirming that hydrolysed proteins have a molecular weight below 10,000 Dalton. The 10,000 Dalton limit now only applies to hydrolysed protein derived from ruminant hides and skins. Currently no plants are approved to produce hydrolysed protein in NI. Businesses wanting to process ABPs into hydrolysed proteins for animal feed use will still need to comply with the requirements of the TSE Regulations and ensure that hydrolysed proteins being used for farm animal feed do not contain animal tissues, such as bone fragments, feather fragments and muscle fibres. This will involve satisfying DARD Veterinary Service that the process: can consistently produce final product, which achieves negative test results for the presence of animal tissues on Microscopic Analysis Testing (MAT) at the National Reference Laboratory, AHVLA Newcastle (cost of testing is to be borne by the business) continues to achieve negative test results for the presence of animal tissues on Microscopic Analysis Testing (MAT) at the National Reference Laboratory, AHVLA Newcastle (cost of testing is to be borne by the business). Hydrolysed proteins must be produced using a production process involving appropriate measures to minimise contamination. Hydrolysed proteins entirely or partly derived from ruminant hides and skins must be produced in a dedicated processing plant, using a process involving the preparation of raw Category 3 material by brining, liming and intensive washing by exposure of the material to: a ph of > 11 for more than 3 hours at a temperature of more than 80ºC and subsequently by heat treatment at more than 140ºC for 30 minutes at more than 3.6 bar a ph of 1 to 2, followed by a ph of more than 11, followed by heat treatment at 140ºC for 30 minutes at 3 bar. What is the difference between blood products and bloodmeal? The difference between blood products and blood meal is subtle and mainly relates to the ABP from which the starting material can be sourced. Definitions in the Implementing Regulations are as follows: V1 ‘Blood products’ means derived products from blood or fractions of blood, excluding blood meal; they include dried/ frozen/ liquid plasma, dried whole blood, dried / frozen/ liquid red cells or fractions thereof and mixtures. July 14 ‘Blood meal’ means processed animal protein derived from the heat treatment of blood or fractions of blood in accordance with Section 1 of Chapter II of Annex X. A Catalogue of the names and descriptions of commonly used feed materials is included in (EU Regulation (EC) No. 242/2010). The Catalogue is currently being updated. Use of the Catalogue is voluntary for feed businesses, but use of the name of a feed material means that the material must conform to the specified description. The updated version of the Catalogue, which is currently subject to Standing Committee scrutiny contains the following relevant entries: Blood meal: Product derived from the heat treatment of blood of slaughtered warmblooded animals Blood products: Products derived from blood or fractions of blood of slaughtered warmblooded animals; they include dried/frozen/liquid plasma, dried whole blood, dried/frozen/liquid red cells or fractions thereof and mixtures. Blood meal of non ruminant origin can only be used for feeding farmed fish, whereas blood products of non ruminant origin can be used for feeding all non-ruminant species subject to authorisation, registration and permission requirements under the TSE Regulations. The TSE Regulations require that only blood from non-ruminant animals can be used for processing into blood products or bloodmeal for farm animal feeding. Blood products for non ruminant feeding can only be produced from non ruminant blood originating from farm animals which: were considered fit for human consumption at ante-mortem and post-mortem inspection were considered fit for slaughter for human consumption following an ante-mortem inspection, but the blood or the carcase was rejected as unfit for human consumption at post-mortem inspection for reasons other than showing signs of disease communicable to humans or animals. Blood meal for feeding to farmed fish can be produced from the above and from blood originating from non ruminant animals, which were fit for slaughter at ante-mortem inspection, but were rejected as unfit for human consumption at post-mortem inspection, but not for reasons of showing signs of disease communicable through blood to humans or animals. Blood originating from live non-ruminant animals, which did not show any sign of disease communicable through blood to humans or animals, could also be used, but this would be an unlikely scenario. One example would be a pig carcase, condemned for reasons of tuberculosis at post mortem examination. It could be argued that TB was not communicable through blood from that animal, so that blood from the carcase could be collected for processing and use as blood meal in farmed fish feed, but blood for processing into blood products for use in pig feed could not be collected. In the case of a febrile carcase, blood could not be collected for processing into either blood meal or blood products for non-ruminant feed use. V1 July 14 In practice, abattoirs are likely to simplify the process and condemn any blood (or blood tank containing blood) for disposal, from an animal rejected as unfit for human consumption at postmortem examination and allow only blood from animals which are fit for human consumption at ante-mortem and post-mortem examination to be sent for onward use for feeding. Blood used for processing into farm animal feed has to be category 3 and must originate from non-ruminant animals. Blood processors supplying blood meal or blood products must be authorised under the TSE Regulations and must label the product appropriately. The processor will like most feed businesses need to be registered under the Feed Hygiene Regulations with DARD. Porcine blood or fractions of porcine blood for the production of bloodmeal subject to method 7 must have received a heat treatment of at least 80ºC throughout it’s substance. A common processing method, for blood products for animal feed use, is spray drying. Spray drying could be considered as either a method 7 process or as another method, which ensures that the blood product complies with microbiological standards for enterobacteriaceae and salmonella set out in Annex X of Chapter I of the Implementing Regulations. Processing method 7 is any method authorised by DARD Veterinary Service, where the following have been demonstrated by the operator: the identification of relevant hazards in the starting material, in view of the origin of the material, and of the potential risks in view of the animal health status of NI the capacity of the processing method to reduce those hazards to a level which does not significantly pose any risk to public and animal health the sampling of the final product complies with certain microbiological standards. Similarly, for another method i.e. not method 7, operators processing ABPs are required to have a HACCP plan. If processing method 7 or other methods to ensure compliance with microbiological standards for salmonella and enterobacteriacea are used for blood products, NI authorities consider that operators should demonstrate when assessing relevant hazards, that they have considered exotic notifiable disease viruses in addition to other identifiable hazards. This is due to the potential for exotic notifiable disease viruses to enter NI and not be immediately diagnosed. Ante-mortem and post-mortem inspection is likely to reduce the risk of blood or other blood products from infected non-ruminant animals being sent for processing for use in farm animal feed, but virus can enter the bloodstream in infected animals, before signs of disease are visible. The operator should be able to demonstrate that it is likely that the method will reduce the risk to very low levels, but it is recognised by NI Authorities that it may not be possible to confirm without doubt that the method is capable of inactivating such viruses (see below re spray drying). V1 July 14 Further information relating to exotic notifiable disease viruses for businesses Plants rendering blood using processing methods 1-5 are likely to reach sufficient temperatures for a sufficient time to inactivate the major notifiable disease viruses. According to OIE technical data: Disease Temperatures required to inactivate virus Foot and Mouth Disease Disease Heating animal products to a minimum core temperature of 70ºC for at least 30 minutes Classical Swine Fever Heating meat to 65.5ºC for 30 minutes or 71ºC for 1 minute African Swine Fever Heat inactivated by 56ºC for 70 minutes; 60ºC for 20 minutes Highly Pathogenic Avian Influenza Inactivated in meat by cooking when reaching a core temp. of 70ºC for 3.5 secs Swine Vesicular Disease Inactivated by 56ºC for 1 hour Extrapolated from research sources, it is likely that all of the exotic notifiable disease viruses included in the table above will be inactivated by spray drying of blood using inlet temperatures of above 200ºC and outlet temperatures of above 90ºC for dwell times of 0.41 secs. Commercial spray drying methods have an inlet temperature of 160ºC -300ºC (minimum contact time is between 10 to 30 seconds) and an outlet temperature of 70-90º C. Thermal inactivation as well as other physical factors such as pressure and desiccation may contribute to virus inactivation. Fishmeal Fishmeal is the most commonly used restricted protein in non-ruminant feed. It is more commonly used in a dry form, but ‘wet’ products are also produced. The product is also a processed animal protein. Article 11 of the Control Regulations prohibits the feeding of farmed fish with processed animal proteins, such as fishmeal, derived from the bodies of farmed fish of the same species. It should be clearly indicated, on the packaging or consignment note, the type of fish from which fishmeal is manufactured. V1 July 14 Processing plants producing fishmeal or other feed originating from aquatic animals have to clearly label fishmeal intended for feeding to farmed fish with the following: in the case of fishmeal from wild fish, bearing the words ‘contains fishmeal from wild fish only – may be used for the feeding of farmed fish of all species’; in the case of fishmeal from farmed fish, bearing the words ‘contains fishmeal from farmed fish of the [...] species only – may only be used for the feeding of farmed fish of other fish species’; in the case of fishmeal from wild fish and from farmed fish, bearing the words ‘contains fishmeal from wild fish and farmed fish of the [...] species – may only be used for the feeding of farmed fish of other fish species. Dicalcium and tricalcium phosphate of animal origin Dicalcium and tricalcium phosphate are commonly used as minerals in farm animal feed, but most (if not all) of the material used in NI is of rock origin and does not originate from animal tissues. There are labelling requirements, which apply under the TSE Regulations, to the use in farm animal feed, of material of animal origin. For any businesses wanting to manufacture dicalcium and tricalcium phosphate from ABPs for use in non-ruminant feed the specific requirements: which apply to the sourcing of material for use and to the processing of that material can be found in Annex X, chapter II, Sections 6 and 7 of the Implementing Regulations. Gelatine Gelatine use in farm animal feed is mainly as an ingredient of confectionery and bakery products. The Feed Ban in the TSE Regulations prevents the use of products containing ruminant gelatine in all farm animal feed. Feed businesses sourcing confectionery or bakery products must ensure that suppliers are only sending material containing non ruminant gelatine. Sourcing and processing standards for non ruminant gelatine can be found in Annex X, chapter II, Section 5 of the Implementing Regulations. Collagen Processed collagen can be used for feeding non-ruminant animals and is used in equine joint supplements. Sourcing and processing standards for collagen can be found in Annex X, chapter II, Section 8 of the Implementing Regulations. Processed fats and fish oil To be eligible for farm animal feeding the fat or oil must: V1 July 14 for rendered fats – originate from category 3 animal by-product, but can’t be made from adipose tissue sourced from aquatic animals, fallen stock animals, carcases which have failed post mortem inspection or from catering waste for fish oils – originate from category 3 animal by-product i.e.: o from aquatic animals, and parts of aquatic animals, except sea mammals, which did not show signs of disease communicable to man or animal o ABPs from aquatic animals from human food factories or factory ships or from human food no longer intended for human consumption. Fish oil or fats destined for farm animal feeding can have been processed at: either an approved ABP processing plant at a human food factory or factory ship, to defined processing standards applicable in the Food Hygiene Regulations (EC) No. 853/2004. Rendered fat and fish oil must not contain animal protein i.e. defined here as animal tissues must be absent on Microscopic Analysis Testing (MAT). Rendered fats derived from ruminant animals must be purified in such a way that the maximum level of remaining total soluble impurities does not exceed 0.15% in weight. For more information see our Use of oils and fats in farm animal feed guidance. V1 July 14