DEPARTMENT OF CHEMISTRY TEACHING LAB EXPERIMENT RISK ASSESSMENT FORM This form must be completed jointly by the Lab Officer in charge and the Lecturer in charge. A hardcopy of the completed form should be kept in a file together with the Project Risk Assessment. Name of Lecturer in Charge Name of Lab Officer in Charge Module / Expt No. A/P Jaenicke Stephan Activity being assessed: Tan Lay San CM2263/Expt. 3 Cellulose Ethers: Quality Control Tests (ASTM D1439) Determine the moisture content, density the amount of active polymer & the viscosity of cellulose ether by quality control tests (ASTM D1439) method. Use of Brookfield viscometer. Known or expected hazards associated with the activity: Hazards of reagents, solvents and known reaction products. State each substance and the approximate amounts to be used/produced. List of activities involved in this experiment which inevitably entail risks. The following are the activities being use: 1) Glass Apparatus. Refer to prepared risk assessment on Use of Glassware 2) Hotplate/Stirrer, Oven, Water Bath. Refer to prepared risk assessment on Use of Laboratory Heating Equipment 3) Electricity. Refer to prepared risk assessment on Use of Standard Electrical Equipment Pump. Refer to prepared risk assessment on Use of Reduced Pressure or Vacuum 4) Disposal of Pasteur pipettes. Refer to prepared risk assessment on Use and Disposal of "Sharps" 5) Fume Hood. Refer to prepared risk assessment on Use of Fume Hoods 6) Waste disposal: All organic waste have to be disposed of in the appropriately labelled non-chlorinated waste container placed in a secondary containment housed under the designated fume hood. 7) Conc Sulphuric acid waste: dispose the waste in the waste bottle labelled Acid Waste placed in the fume hood. Concentrated Nitric Acid: 5 ml Poison! Strong oxidizer. Contact with other material may cause fire. Vapor reduces oxygen available for breathing. May be fatal if inhaled or swallowed. Causes severe respiratory tract, eye & skin burns. Causes damage to the following organs: lungs, mucous membrane, respiratory tract, skin, eye, lens or cornea, teeth. 80% Ethanol, 95% Ethanol: 75 ml Page 1 of 13 Printed on: 12 February 2016 Danger! Poison! Flammable liquid & vapor. Vapor may cause flash fire. May be fatal if swallowed. May cause blindness. If swallowed cannot be made non-poisonous. Birth defect hazard. Contains material which can cause birth defect. Harmful if inhaled or absorbed through skin. Cause respiratory tract, eye & skin irritation. Contains material which causes damage to the following organs: blood, kidneys, reproductive system, liver, gastrointestinal tract, respiratory tract, skin, central nervous system, eye lens or cornea. Highly flammable & explosive in presence of open flames, sparks and static discharge, of heat, of oxidizing materials. Flammable & explosive in presence of shocks. Methanol (Anhydrous): 15 ml Hazardous in case of eye contact (irritant). Inflammation of the eye is characterized by redness, watering, and itching. Hazardous in case of skin contact (permeator, irritant). Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering. Hazardous in case of inhalation (lung irritant). Extremely hazardous in case of ingestion. May be fatal if swallowed. Highly flammable & explosive in presence of open flames, sparks and static discharge, of heat, of oxidizing materials. Flammable & explosive in presence of shocks. Diphenylamine Indicator: few drops Toxic by inhalation, in contact with skin & if swallowed. Danger of cumulative effects. Very toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment. Special risks: Combustible. Development of hazardous combustible gases or vapours possible in the event of fire. The following may develop in event of fire: nitrogen oxides. 0.3M Sodium Hydroxide: 25 ml Contact with skin may cause burns, ulcerations and scarring. Contact with eyes may cause corneal scarring, clouding glaucoma, cataracts and permanent blindness. Ingestion may cause pain, vomiting, and burns, Inhalation may cause immediate or delayed irritation or severe damage to the mucous membranes and respiratory tract. 0.3 M Hydrochloric Acid: ~25 ml This product is corrosive to the skin, eyes, mucous membranes and respiratory passages. It may cause immediate or delayed respiratory difficulties. Eye contact may cause irritation of the conjunctiva or blindness. Ingestion may cause nausea, vomiting, pain, thirst, diarrhea, circulatory collapse or death. 2,7 Dihydroxynaphthalene: 120 ml Material is irritating to mucous membranes & upper respiratory tract. May be harmful by inhalation, ingestion, or skin absorption. Causes eye & skin irritation. Page 2 of 13 Printed on: 12 February 2016 Glycolic Acid: 1 mg Causes burns. Glacial Acetic Acid: ~30 ml Extremely hazardous in case of eye contact (corrosive). Causes severe eye burns. Extremely hazardous in case of skin contact (corrosive). Skin contact produces severe burns. Hazardous in case of inhalation (lung irritant). Extremely hazardous in case of ingestion. May be fatal if swallowed. Highly flammable in presence of open flames, sparks and static discharge, of heat, of oxidizing materials. Acetone: ~550 ml Danger! Extremely flammable liquid & vapor. Vapor may cause flash fire. Harmful if inhaled or swallowed. Causes eye & skin irritation. Causes damage to the following organs: respiratory tract, skin, central nervous system, eye, lens or cornea. 1M Silver Nitrate: dropwise Cause burns. Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic. Concentrated Sulphuric Acid: ~40 ml Extremely hazardous in case of eye contact (corrosive). Causes severe eye burns. Extremely hazardous in case of skin contact (corrosive). Skin contact produces severe burns. Extremely hazardous in case of inhalation. May be fatal if inhaled. Hazardous in case of inhalation (lung corrosive). Extremely hazardous in case of ingestion. May be fatal if swallowed. Phenolphthalein Indicator: dropwise Flammable. Sodium Sulphate, Anhydrous: 1 gm May be hazardous in case of eye contact (irritant). May be hazardous in case of skin contact (irritant). Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering. May be hazardous in case of inhalation (lung irritant). May be hazardous in case of ingestion. Carboxymethyl cellulose sodium salt, ultra high viscosity, Carboxymethyl cellulose sodium salt, ultra low viscosity, Carboxymethyl cellulose sodium salt, low viscosity, Carboxymethylcellulose sodium salt, high viscosity & Carboxymethyl cellulose sodium salt, medium viscosity : 30g Page 3 of 13 Printed on: 12 February 2016 Non-hazardous. *amount stated are computed for the whole experiment. Incompatible materials (special precautions): Concentrated Nitric Acid Reactive with combustible materials, organic materials, metals, acids, alkalis. 80% Ethanol, 95% Ethanol & Methanol Highly reactive with oxidizing agents. Slightly reactive to reactive with metals, acids. Diphenylamine Substances to be avoided: oxidizing agent, strong acids. 0.3M Sodium Hydroxide Substances to be avoided: Strong acids, metals, organohalogen 0.3 M Hydrochloric Acid Substances to be avoided: Bases, metals, phosphides, acetylides, borides, carbides, silicides, vinyl acetate, cyanides, sulphides, formaldehyde, metal oxides, hydroxides, amines, carbonates, alkali metals, aluminum, corrodes steel. 2,7 Dihydroxynaphthalene Materials to Avoid: Strong oxidizing agents, strong bases. Glycolic Acid Materials to Avoid: Metal (risk of explosion). Oxidising agent, cyanides, sulfides. Glacial Acetic Acid Substances to be avoided: Reactive with oxidizing agents, metals, alkalis. Acetone Extremely reactive or incompatible with oxidizing agents, acids. 1M Silver Nitrate Substances to be avoided: Ammonia, organic substances/decomposition, sulfides, carbon (charcoal). Concentrated Sulphuric Acid Page 4 of 13 Printed on: 12 February 2016 Extremely reactive or incompatible with reducing agents, combustible materials, organic materials, metals, acids, alkalis, moisture. Phenolphthalein Indicator Conditions to Avoid: Heating. Further information: Inflammable; may explode with air in a vaporous/gaseous state. Sodium Sulphate, Anhydrous Not available. The risk of injury and its severity likely to arise from these hazards: Concentrated Nitric Acid Eye: Hazardous in case of eye contact (corrosive). Causes eye burns. Skin: Corrosive to skin on contact Inhalation: Extremely hazardous in case of inhalation (lung corrosive). Do not breathe vapor or mist. May be fatal if inhaled. Inhalation of vapors may cause dizziness, an irregular heartbeat, narcosis, nausea or asphyxiation. Ingestion: Extremely hazardous in case of ingestion. May be fatal if swallowed 80% Ethanol, 95% Ethanol, Methanol & Acetone Eye: Hazardous in case of eye contact (irritant). Inflammation of the eye is characterized by redness, watering, and itching. Skin: Hazardous in case of skin contact (permeates, irritant). Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering. Inhalation: Hazardous in case of inhalation (lung irritant) Ingestion: Extremely hazardous in case of ingestion. May be fatal or cause blindness if swallowed. Diphenylamine After inhalation of dust: Irritation symptoms in the respiratory tract. After eye contact: Slight irritation. After contact with substance: Danger of skin absorption, dermatitis. After absorption of large quantities: methaemoglobinaemia with headache, nausea, tachycardia. 0.3M Sodium Hydroxide Skin Contact: May cause burns Skin Absorption: No information available Eye Contact: Cause burns Inhalation: Irritates Page 5 of 13 Printed on: 12 February 2016 Ingestion: Harmful 0.3 M Hydrochloric Acid Skin Contact: Irritates Skin Absorption: No information available Eye Contact: Irritates Inhalation: Irritates Ingestion: Harmful 2,7 Dihydroxynaphthalene Irritating to eyes, respiratory system & skin. Glycolic Acid After Inhalation: When vapours/aerosols are generated: Irritation symptoms in the respiratory tract. After Skin Contact: Burns. After long-term exposure to the chemical: dermatitis. After Eye Contact: Burns. After Swallowing: Burns in esophagus & stomach, gastrointestinal complaints, nausea, vomiting, diarrhea. Cannot be excluded: Damage of: liver, kidneys. Glacial Acetic Acid Skin Contact: In case of contact, immediately flush skin with plenty of water for at least 15 minutes while removing contaminated clothing and shoes. Cold water may be used. Wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attention immediately. Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention immediately. Ingestion: If swallowed, do not induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention immediately. 1M Silver Nitrate After Inhalation of Vapor: Burns of mucous membranes, coughing & dyspnoea. After Skin Contact: Burns. After Eye Contact: Burns. Risk of permanent damage due to staining of the cornea. After Swallowing: Burns in mouth, throat, esophagus & gastrointestinal tract. Concentrated Sulphuric Acid Eye: Extremely hazardous in case of eye contact (corrosive). Causes severe eye burns Page 6 of 13 Printed on: 12 February 2016 Skin: Extremely hazardous in case of skin contact (corrosive). Skin contact produces severe burns. Inhalation: Extremely hazardous in case of inhalation. May be fatal if inhaled. Hazardous in case of inhalation (lung corrosion). Ingestion: Extremely hazardous in case of ingestion. May be fatal if swallowed. Phenolphthalein Indicator Eye Contact: Slight irritations Skin Contact: After long-term exposure to the chemical – dermatitis. Inhalation of vapours: Slight mucosal irritations. Risk of absorption. Ingestion of large amounts: Nausea, vomiting, diarrhoea. Systemic effects: Euphoria. After absorption of large quantities: Dizziness, Inebriation, Narcosis, Respiratory Paralysis. Further data: The product should be handled with the care usual when dealing with chemicals. Sodium Sulphate, Anhydrous Eye: May be hazardous in case of eye contact (irritant). Skin: May be hazardous in case of skin contact (irritant). Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering. Inhalation: May be hazardous in case of inhalation (lung irritant). Ingestion: May be hazardous in case of ingestion. Who is at risk? Persons handling the chemicals and as well as those present in the vicinity. Measure to be taken to reduce the level of risk: Proper laboratory attire and safety measures must always be used in order to reduce the level of risk. Wash hands thoroughly after handling. Do not take internally. Eye wash and safety equipment should be readily available. Eye protection: Chemical safety goggles. Hand protection: Gloves. This experiment should be carried out in the fume hood. Please refer to PSSO SAFETY Information Center website: http://www.chemistry.nus.edu.sg/PSSO/index.htm#undergrad Training prerequisites: This assessment should be read by everyone who will be using the above mentioned chemicals. Please refer to Completed Risk Assessment forms for common activities: http://www.chemistry.nus.edu.sg/PSSO/safety/risk/risk.htm#Common Page 7 of 13 Printed on: 12 February 2016 Level of risk remaining: The level of risk is low although constant vigilance is necessary to avoid injury. Emergency action if : Spill: Concentrated Nitric Acid Small Spill & Leak: Dilute with water and mop up, or absorb with an inert dry material and place in an appropriate waste disposal container. Large Spill & Leak: Stop leak if without risk. Absorb with DRY sand or other non-combustible material. Avoid contact with a combustible material (wood, paper, oil, clothing...). Keep substances damp using water spray. Do not touch spilled material. Prevent entry into sink. Call for assistance on disposal. 80% Ethanol, 95% Ethanol, Methanol & Acetone Small Spill & Leak: Dilute with water and mop up, or absorb with an inert dry material and place in an appropriate waste disposal container. Large Spill & Leak: Keep away from heat. Keep away from sources of ignition. Stop leak if without risk. Cover with DRY sand or other non-combustible material. Do not touch spilled material. Use water spray to reduce vapors. Prevent entry into sink. Call for assistance on disposal. Diphenylamine Take up dry. Forward for disposal. Clean up affected area. Avoid generation of dusts. 0.3M Sodium Hydroxide Before dealing with spillages take necessary protective measures, inform others to keep at a safe distance and, for flammable materials, shut off all possible sources of ignition. Absorb on inert absorbent, transfer to container and arrange removal by disposal company. Wash site of spillage thoroughly with water and detergent. 0.3 M Hydrochloric Acid Before dealing with spillages take necessary protective measures, inform others to keep at a safe distance and, for flammable materials, shut off all possible sources of ignition. Spread soda ash liberally over the spillage. Transfer to container and arrange removal by disposal company. Wash site of spillage thoroughly with water. 2,7 Dihydroxynaphthalene Sweep up, place in a bag & hold for waste disposal. Avoid raising dust. Ventilate area & wash spill site after material pickup is complete. Page 8 of 13 Printed on: 12 February 2016 Glycolic Acid Take up dry. Forward for disposal. Clean up affected area. Avoid generation of dusts. Glacial Acetic Acid Small Spill & Leak: Dilute with water and mop up, or absorb with an inert dry material and place in an appropriate waste disposal container. Large Spill & Leak: Away from heat. Keep away from sources of ignition. Stop leak if without risk. If the product is in its solid form: Use a shovel to put the material into a convenient waste disposal container. If the product is in its liquid form: Cover with DRY sand or other noncombustible material. Absorb with an inert material and put the spilled material in an appropriate waste disposal. Do not touch spilled material. Use water spray curtain to divert vapor drift. Use water spray to reduce vapors. Prevent entry into sink. Call for assistance on disposal. 1M Silver Nitrate Take up with liquid-absorbent material. Forward for disposal. Clean up affected area. Concentrated Sulphuric Acid Small Spill & Leak: Dilute with water and mop up, or absorb with an inert dry material and place in an appropriate waste disposal container. If necessary: Neutralize the residue with a dilute solution of sodium carbonate. Large Spill & Leak: Stop leak if without risk. Cover with DRY sand or other non-combustible material. Avoid contact with a combustible material (wood, paper, oil, clothing...). Keep substance damp using water spray. Do not touch spilled material. Use water spray to reduce vapors. Prevent entry into sink. Call for assistance on disposal. Neutralize the residue with a dilute solution of sodium carbonate. Finish cleaning by spreading water on the contaminated surface and allow evacuating through the sanitary system. Phenolphthalein Indicator Do not inhale vapours/aerosols. Ensure supply of fresh air in enclosed rooms. Do not allow to enter sewerage system; risk of explosion! Take up with liquid-absorbent material. Forward for disposal. Clean up affected area. Sodium Sulphate, Anhydrous Small Spill & Leak: Use appropriate tools to put the spilled solid in a convenient waste disposal container. Large Spill & Leak: Use a shovel to put the material into a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and allow evacuating through Page 9 of 13 Printed on: 12 February 2016 the sanitary system. Fire: Concentrated Nitric Acid Non-flammable 80% Ethanol, 95% Ethanol & Methanol Small Fire: Use DRY chemical powder. Large Fire: Use alcohol foam, water spray or fog. Cool containing vessels with water jet in order to prevent pressure build-up, autoignition or explosion. Diphenylamine Suitable extinguishing media: Powder form, spray water. Fire extinguisher: powder for glowing fire, carbon dioxide. 0.3M Sodium Hydroxide Noncombustible. 0.3 M Hydrochloric Solution Noncombustible. 2,7 Dihydroxynaphthalene NA Glycolic Acid Combustible. Suitable extinguishing media: Water, CO2 foam, powder. Glacial Acetic Acid Small Fire: Use DRY chemical powder. Large Fire: Use alcohol foam, water spray or fog. Cool containing vessels with water jet in order to prevent pressure build-up, autoignition or explosion. Acetone Small Fire: Use DRY chemical powder. Large Fire: Use alcohol foam, water spray or fog. Cool containing vessels with water jet in order to prevent pressure build-up, autoignition or explosion Page 10 of 13 Printed on: 12 February 2016 1M Silver Nitrate Non-combustible. Concentrated Sulphuric Acid Non-flammable. Phenolphthalein Indicator Suitable extinguishing media: CO2, foam, powder. Special risks: Combustible. Vapours heavier than air. Formation of explosive mixtures possible with air. Keep away from sources of ignition. Other information: Cool container with spray water from a save distance. Take measures to prevent electrostatic charging. Sodium Sulphate, Anhydrous Non-flammable. Is the experiment suitable for out-of-hours operation? Yes No References if any: Nitric Acid : http://www.sciencelab.com/msds.php?msdsId=9926241 Ethanol: http://www.nafaa.org/ethanol.pdf Methanol: http://www.midi-inc.com/pdf/MSDS_Methanol.pdf Diphenylamine: http://www.sciencelab.com/msds.php?msdsId=9927159 Sodium Hydroxide: http://www.seas.upenn.edu/~nanofab/chemicals/MSDS_Base_NaOH.pdf Hydrochloric Acid: http://www.sciencelab.com/msds.php?msdsId=9924285 2,7 Dihydroxynaphthalene: http://www.sciencelab.com/msds.php?msdsId=9923774 Glycolic Acid: http://www.sciencelab.com/msds.php?msdsId=9927181 Glacial Acetic Acid: http://www.sciencelab.com/msds.php?msdsId=9922769 Acetone : http://www.sciencelab.com/msds.php?msdsId=9927062 Silver Nitrate: http://sciencekit.com/images/art/Silver_Nitrate_Solution_1.0M_625.40.pdf Phenolphthalein: https://fscimage.fishersci.com/msds/96382.htm Sodium Sulphate: http://www.sciencelab.com/msds.php?msdsId=9927278 Carboxymethyl Cellulose Sodium Salt : http://www.sciencelab.com/msds.php?msdsId=9923316 Sulphuric Acid : http://www.ee.iitb.ac.in/~nanoe/msds/sulphuric%20acid.pdf Page 11 of 13 Printed on: 12 February 2016 Signature of Lab Officer in Charge:……………………………………………………………….. Date:………………………… Signature of Lecture in Charge:………… …………………………………….. Date:… …………………….. Prepared Risks Assessments for standard equipment and operation are with the kind permission of Dr. Ken MacNeil, School of Chemistry, University of Bristol. Page 12 of 13 Printed on: 12 February 2016 Activity being assessed: Note any activity to be used which entail risk (e.g. use of glass vacuum apparatus, high pressures, high voltage, radiation, high temperatures). Give reference to any special protocols to be followed, and if appropriate attach copies to the risk assessment form. State any additional precautions taken to minimise risk. Known or expected hazards associated with the activity: FOR EACH CHEMICAL, read the MSDS and note:a) Particular hazards (e.g. highly toxic, carcinogenic, corrosive, flammable, pyrophoric, explosive, volatile, dust hazard). Note any dangerous combinations of properties (e.g. volatile and toxic). b) Requirements for safe handling (e.g. fume cupboard, inert atmosphere, low temperature). c) How to dispose of residuals Dispose to drain, with water dilution Neutralise, then to drain with suitable dilution To flammable liquid waste receptacle To non-flammable liquid waste receptacle Keep for recovery/recycling Keep for special disposal later (e.g. heavy metals) Double bag and dispose to dry waste Special procedure (specify) Incompatible materials (special precautions) Note any dangerously incompatible materials and hazards arising from contact of any reagents and substances used with common materials such as paper, benches, hoses, etc. Measures to be taken to reduce the level of risk Include hazards of previously unknown products. Location of work – laboratory, open bench, fume cupboard Level of risk remaining: Likelihood and consequences of any accident or unforeseen events whilst carrying out the activity. When this has been done, choose the appropriate procedure:a) Close supervision and/or attendance of trained first-aider needed. b) Specific approval of supervisor needed. c) Training is needed prior-to or during the operations specified. d) Training is complete and only general laboratory competence required. e) No risk perceived. Emergency action: a) Any special requirements to deal with accidental spillage or leakage. b) What to do in the event of accidental exposure (skin contact, inhalation, etc.). Page 13 of 13 Printed on: 12 February 2016