THE ONE-COMPONENT AND BINARY METALLIC MELTS' CRYSTALLIZATION MECHANISMS WITHIN THE SMALL AND FINITE SUPERCOOLINGS OF THE MELTCRYSTAL INTERFACE P.D.Sarkisov, Yu.A.Baikov, V.P.Meshalkin Russian University of chemical technology n.a. Mendeleev D.I., Moscow, Russia Introduction One of the most important points of modern materials' science is a crystalline phase formation when the metallic melts crystallizing. Important problem among ones connected with the crystallization processes is a study of the one-component and binary metallic melt crystallisation fluctuation mechanisms acting within some small and finite supercoolings' region at the melt-crystal interface (see [l]). The grounds of given fluctuation mechanisms have been stated in the [2-6] works. In given publications there have been described three different models of so-called spontaneous thermal equilibrium-like fluctuations of the solid state particle concentrations. Similar concentration fluctuations act usually in the monoatomic thickness layers of some diphase transition zone which separates two bulk phasesthe melt and crystal- and lead to a normal (linear) crystal growth kinetics within the small (less 0,1K) and finite (less 1K) supercoolings' region T = T0 – T(T = Tl-T) where T-current temperature, T0, Tl are onecomponent melting temperature and the liquidus one for single or binary systems, respectively. 1.The micro- and macrosystem fluctuation mechanisms leading to normal (linear) crystallization kinetics in the case of one-component metallic melt. When studying some metallic one-component and binary melts' crystallization it's very important to take into account its specific character-so-called diphase transition zone's presence. This zone is some melt-crystal interface, which consists of a limited number of monoatomic thickness layers in which the metallic particles are partly in solid or liquid states. 172 Let Ci= mi (i=1,…,n) be the solid state particle concentration in N the i-layer of diphase transition zone (n is a full number or separate monoatomic thickness layers of given zone) where mi is the solid state particles number in the i-layer, N is so-called macroscopic parameter, i.e. a full number of particles to be either in solid or liquid states. In such a case in the concentration image above-mentioned diphase zone can be presented as shown in fig. 1,2,3 depending on various fluctuation mechanisms in question or composition of systems considered. In each of 1,2,3 figures the hatched columns identified by 1,…,i-1,i,i-1,…,n indices are the solid state particle concentrations Ci 1 in a proper layer of diphase zone. To the left from the n-length diphase zone is pure crystalline phase (C1=1) and to the right is the pure melt (C1=0). In each monolayer characterized by the a-parameter (mean interatomic distance) at a discrete time ti=t0+iτ(t0 is initial time of crystallization, τ is mean period of one spontaneous fluctuation) is some stochastic move of the solid state particle concentration Cj(t) in an j-layer (j i) from initial Cj(t0) to final Cj(t0+iτ) values. Here we keep in mind: 0 Cj(t0), Cj(t0+iτ) 1. During the τ-period only one spontaneous fluctuation is in one of the n-monolayers of diphase transition zone. Let us consider all three worked out spontaneous fluctuation mechanisms. Fig.1. A physical scheme of diphase transitional zone consisting of “n” the monoatomic thickness layers (in the concentration image). To the left of it a homogeneous crystalline phase is, to the right the melt is situated. In each the i monolayer (i=1,…,n) the hatched columns are the solid state particle concentrations Ci, the unhatched columns are the liquid state particle concentrations. Given scheme illustrates a model of spontaneous fluctuations of the «unlimited» spectrum solid state particle concentrations. A). Spontaneous fluctuations with an "unlimited" spectrum in changes in the concentration of crystalline particles for one-component 173 metallic micro- and macrosystems. Physical scheme of diphase transition zone resulted in by given mechanism is presented in fig.1. Specific character of fluctuation mechanism considered is: as a result of a spontaneous fluctuation the solid state particle concentration can be varied from zero (the pure melt) to 1 (pure crystalline phase) in each monolayer of diphase zone. A spontaneous fluctuation period τ(T) depends on a crystallizing onecomponent or binary metallic system temperature. In the [3,7-9] works, given mechanism has been developed for one-component metallic microsystems where in all possible details statistical thermodynamics and so-called normal kinetics (V=K*ΔT) of metallic crystal growth have been considered. Here V is a mean crystallization rate of diphase transition zone, K -is so-called kinetic coefficient determined by crystallization parameters. Fig.2. Physical scheme in concentration Image of diphase transition zone comprising "n" sheets of single atom thickness. This scheme describes the model of spontaneous fluctuations of limited spectrum of solid state particle concentration changes. As shown in above-quoted works given kinetic coefficient can be K а q ( N, ) kTT0 written as follows: ( N, ) А А 1 exp( ) r 4 174 (1) A=N(r+Θ), q -is latent melting heat .per atom, 2q is so-called 3kT "roughness" parameter of the melt-crystal interface, k is the Boltzmann constant, r=-4ln2. Further, given fluctuation mechanism has been developed for one-component metallic macrosystems when the macroscopic parameter tends to infinity ( N ). As a result there has been got a working formula to be used for metallic crystal normal kinetics within the small supercoolings’ region associated with the meltcrystal system: V*= lim V K*ΔT where K* is so-called effective N kinetic coefficient which can be written as follows: К а 3q (8 ln 2)kTT0 (2) Fig.3. Physical scheme of diphase transition zone between an A+B melt and crystalline bulk phase A. The diphase region consists of "n" sandwiched monoatomic layers labelled as I=1,2,…,n where hatched layers designate the concentration profile of solid A and B species and the unhatched ones figure the share of liquid A and B species. When from micro- to macrosystems transiting ( N ) given mechanism of spontaneous fluctuation in each monolayer of diphase zone degenerates into only one spontaneous fluctuation realization as a result of which the solid state particle concentra-tion in each monolayer is of about 1/2 -value [10,11]. As seen from the (1), (2) formulas in the case of given sponta-neous fluctuation mechanism the mean crystallization rate of the one-component melts within the small supercoolings’ region (ΔT/T0<<1) does not depend on diphase transition zone size in the case of micro- and macrosystems. The K(N)-kinetic coefficient dependence on the macroscopic parameter is just only for 175 metallic microsystems. This is a peculiarity of fluctuation mechanism in question. B). Ordered, cut-off spontaneous fluctuations' mechanism in the case of micro- and macrosystems. The previous spontaneous fluctuation mechanism has not led to real configuration of diphase transition zone which as experiments show is of step-like form, i.e. when increasing the i-layer number the solid state particle concentration decreases gradually from crystalline phase to the pure melt. That's why the ordered, cut-off spontaneous fluctuations' mechanism in the case of one-component metallic microsystems [12] and proper macrosystems crystallizing from the melts within the small supercoolings' region has been worked out. In given mechanism the spontaneous fluctuations are ordered: first fluctuation is in the i=1-layer at t1=t0+τ-discrete time etc. the last fluctuation is in the i=n layer_at tn=t0+nτ discrete point with compulsory conditions Хi1i1 Хii Хi1i1 where Хi 1i1 Сi1(ti1) , Хii Сi (t i ) , Хi 1i1 Сi1(ti1) are the mean solid state particle concentrations in the i-1, i, i+1 layers of diphase zone at the ti-1, ti, ti+1, -discrete times, respectively. In addition, within the small supercoolings’ region and for very developed diphase transition zones ( 1 )(see [2-4,12]) given mechanism leads to normal r crystallization law in the case of one-component metallic microsystems: V= а q Φ(n,N,Θ)=ΔT=KΔT kTT0 ( n , N , ) n n i 1 exp( i ) 4 n i 1 1 n (3) 1 r 2 i 1 ni=N Xi1i r Xi1i where Xi1i Ci1 (t i ) a mean solid state particle concentration in the (i-1) layer at ti=t0+iτ discrete time. In the case of one-component metallic macrosystems within the small supercoolings' region this mechanism leads to next normal crystallization kinetics with the following effective kinetic coefficient: a n 1 q 8 ln 2 kTT0 V*= lim V K * T, K* N 176 (4) As seen from the (3) and (4) formulas the fluctuation mechanism in question used for one-component metallic micro- and macrosystems leads to the K(n) and K*(n) dependences on diphase zone's size (the nparameter). For metallic macrosystems ( N ) given mechanism results in only single spontaneous fluctuation in each layer of diphase transition zone and as a consequence the solid state particle concentration is equal to Ci (t i ) Xii (1/ 2)i (i=1,…,n) within the small supercoolings' region. As a consequence of given spontaneous fluctuations’ mechanism diphase transition zone's size is limited equally for micro- and macrosystems by next condition: n<<1+1,4lnN. C). Spontaneous fluctuations with a limited spectrum of changes in the concentration of crystalline particles in the transition region. Specific character of above-pointed mechanism is: as a consequence of spontaneous fluctuation, for example, in the i-layer (i=1,…,n) at the tK=t0+kτ discrete time (k=1,...,n; i k) the solid state particle concentration in given layer is less compared with one in the (i1)layer at previous discrete time tK-1=t0+(k-1)τ and more in comparison with one in the (i+1) layer at the same time tK-1, i.e. next conditions (see [3]) are: Xi+1k-1<Xik< Xi-1k-1 where Xik=Ci(tk); Xi+1k-1=Ci+1(tk-1); Xi-1k-1=Ci-1(tk-1). Compulsory condition, which conditions the spontaneous fluctuation mechanism action can be formulated in the same manner: n<<1+1,4lnN. Given mechanism of spontaneous fluctuations results in the step-like configuration of the melt-crystal interface (see fig.2), its form is determined by the Xii (1 / 2)i parameter set. Within the small supercoolings' region of the melt-crystal interface given mechanism as two previous ones for very developed diphase zones leads to the same normal crystallization law in the case of microsystems V=KΔT and proper metallic macro-ones: V*= lim V K * T . Here the K -kinetic N and K* -effective kinetic coefficients are defined by the same (3),(4) formulas which have been received in the case of previous fluctuation mechanism. As seen from the K - and K* -formulas in the case of fluctuation mechanism in question diphase transition zone's length has an influence on the crystallization kinetics (the more diphase zone's 177 length the more its crystallization rate). In the 1A- and 2A-tables a comparison of theoretical and experimental values of mean crystallization rates due to spontaneous fluctuations with a limited spectrum of changes in the concentration of crystalline particles for particular one-component systems are presented within some small supercoolings' region (ΔT<1K). Moreover, diphase transition zone sizes in the case of the Ga, Hg, Cd, In metallic melts have been characterised by n=7 value (table 1A).In the case of the alkaline K and Rb melts which according to experimental data have more developed diphase transition zone the n=30 parameter has been accepted (see table 2 A). Table 1A. A comparison of theoretical and experimental data on kinetics of crystal growth for Ga, Hg, Cd, In-metals within the small supercoolings' region. The relative errors of experimental data (Kexp / Kexp)100% (Vexp / Vexp)100% (for the here presented, onecomponent metallic systems are: 1,9%; 1,1%; 1,8%; 9,1%, respectively). Diphase zone’s size is characterized by n=7 - parameter. Metal Ga Hg Cd In T 0,1 0,3 0,5 0,05 0,1 0,5 0,02 0,1 0,3 0,5 0,05 0,1 0,2 V*, (m/sec) -3 5,810 1,710-2 2,910-2 7,910-3 1,610-2 7,910-2 1,310-3 6,510-3 1,910-2 3,210-2 3,710-3 7,210-3 1,410-2 178 Vexp, (m/sec) 5,310-3 1,610-2 2,610-2 4,610-3 9,210-3 4,610-2 1,110-3 5,510-3 1,610-2 2,710-2 5,510-3 1,110-2 2,210-2 Table 1B A comparison of theoretical and experimental data concerning the mean crystallization rates of some binary alloys within a small supercoolings' region. Diphase transitional zone’s size is characterized by n=7 parameter. The relative errors of experimental data (Kexp / Kexp)100% (Vexp / Vexp)100% for the here presented binary systems are 11,8%; 1,0%; 1,2%; 1,5%; 2,6%, respectively. Binary system In + 9 at.% Bi In + 4,6 at.% Pb In + 7,1 at.% Pb In + 9,5 at.% Pb Ga + 8 at.% Sn T 0,1 0,3 0,5 0,1 0,3 0,1 0,34 0,1 0,8 0,5 1,0 V*, (m/sec) 1,910-4 5,710-4 9,510-4 2,410-3 7,210-3 2,510-3 8,510-3 2,410-3 1,910-2 7,510-3 1,510-2 Vexp, (m/sec) 1,710-4 5,110-4 8,510-4 1,010-2 3,010-2 2,610-3 9,010-3 1,310-3 1,110-2 1,910-2 3,810-2 Table 2A A comparison of theoretical and experimental data on kinetics of crystal growth for alkaline K, Rb-metals within the small supercoolings' region. The relative errors of experimental data (K exp / K exp )100% (Vexp / Vexp )100% for the here presented alkaline metals are: 2,4%; 2,0%, respectively. Diphase zone's size is characterized by n=30 parameter. Metal K Rb T 0,01 0,05 0,08 0,26 0,28 0,36 V*, (m/sec) 6,810-3 3,410-2 5,410-2 2,010-2 2,210-2 2,710-2 179 Vexp, (m/sec) 4,110-3 2,010-2 3,310-2 7,510-3 9,610-3 1,410-2 Table 2B A comparison of theoretical and experimental data of the mean crystallization rates within the small supercoolings’ region for very dilute binary solid solutions with well-developed diphase transition zone characterized by the n=30 parameter. The relative errors of experimental data (K exp / K exp )100% (Vexp / Vexp )100% for the presented binary systems are 1,0%; 2,6%, respectively. T 0,1 0,3 0,5 1,0 Binary system In + 4,6 at.% Pb Ga + 8 at.% Sn V*, (m/sec) 1,310-2 3,810-2 4,010-2 8,010-2 Vexp, (m/sec) 1,010-2 3,010-2 1,910-2 3,810-2 2.Fluctuation crystallization mechanism for micro- and macrosystems in the case of binary metallic melts. To describe properly the binary metallic melts crystallization kinetics within the small and finite supercoolings’ region and compare with available experimental data above-stated spontaneous fluctuation mechanism with a limited spectrum of changes in the concentration of crystalline particles has been used (see [5,6,14-16]). Physical scheme of diphase zone in the concentration image for the binary metallic melts is shown in fig.3, A step-like configuration of the melt-crystal interface is a con-sequence of given accepted fluctuation mechanism. For the binary metallic micro- and macrosystems the n<<1+1,4lnN condition remains in force at any rate. As shown in the [5,6] works within the small supercoolings' region in the case of the binary melt -crystal microsystems given fluctuation mechanism for the very dilute binary solid solutions leads to the same normal crystallization kinetics: V a q AA (n, N, AA ) kTTl (n, N, AA ) 1 n (5) n i1 180 n i 1 i1 r AA r ( iA ) 2 4 2 n i 1 exp 1 n i N 2 i 1 1 r 2 i 1 AA r ( iA ) 2 where a is the mean interatomic distance of crystal in question, AA 2q AA / 3kT , iA k iA 1 , kiA C1i A / Ci2A -the A-component distribution coefficient depending on the i-layer number: C1i A , Ci2A -the A-component concentrations in the i-layer of diphase zone in a crystalline and liquid states, respectively. qAA -the A-component latent melting heat per 1 atom; ΔT=Tl-T, Tl -the liquidus temperature of binary system considered, T -current temperature of the binary melt-crystal interface. The (5) formula is just for the binary metallic microsystem when the condition of very developed diphase zone AA <<1 is r fulfilled. In the [6,16]-works it has been shown that given fluctuation mechanism acting in the diphase zone layers within the small and finite supercoolings’ region and for very developed transition zones leads in the case of macrosystems to the normal kinetics: V*= lim V K * T N n i 1 a 1 q AA where K*= kTT j 1 n r i 2 j1 1 l j 2 1 (k A ) 2 As seen from the (5)-formula fluctuation mechanism in question in the case of binary microsystems determines normal crystallization kinetics by means of the macroscopic parameter "N" and diphase transition zone length "n". In the case of binary macroscopic systems effective kinetic coefficient depends only on the n-parameter. In the tables 1B and 2B some comparison of theoretical and experimental values of mean crystallization rates are presented within the small and finite supercoolings' region for several' very dilute binary solid solutions. 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