TECHNICAL TRAINING UNIT

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Bandari College
TECHNICAL TRAINING UNIT
Courses and activities
Year
Contents: Electrical Installation Course Phase I (Basic Level) ..................................... 3
Electrical Installation Course Phase Ii (Intermediate Level) ........................ 4
Electrical Installation Course Phase III (Final Level) ................................... 5
Crane Maintenance Fitters Course Phase I (Basic Level) ............................. 6
Crane Maintenance Fitters Course Phase II .................................................. 7
Crane Maintenance Fitters Course Phase III (Final Level) ........................... 8
Welding and Metal Fabrication Course Phase I (Basic Level) ..................... 9
Welding and Metal Fabrication Course Phase II (Intermediate Level)....... 10
Welding and Meta L Fabrication Course Phase III (Final Level) ............... 11
Industrial Safety Course. ............................................................................ 12
Electrical And Electronic Maintenance Course. ......................................... 13
Troubleshooting and General Maintenance of Plant and Vehicles Course . 14
Maintenance Of Building & Civil Works Course (Supervisory Level) ...... 15
Electronics Course ...................................................................................... 17
Permanent Way Gangers Course Part II ..................................................... 19
Air Conditioning And Refridgeration Course ............................................. 20
Management of Equipment Maintenance Course ....................................... 21
Auto-Card Computer Appreciation for Technicians Course ...................... 23
Mason/Plasterer Phase I (Basic Level) Course ........................................... 24
2
ELECTRICAL INSTALLATION
COURSE PHASE I (BASIC LEVEL)
Code:
2.01.1
Course Language:
English
Target group:
Untrained staff who are aspiring to sit
for electrical installation class III trade
test.
Course Objectives:
At the end of the course the participants
will be able to acquire the basic
knowledge and demonstrate the
necessary related skills to electrical
installation.
Course Content
 Introduction and General Safety in
Workshops
 Structure of matter
 Simple electron theory
 Electrical tools
 Conductors and resistors
 AC. and DC. Currents
 Ohms Law
 Simple electrical calculations
 Ammeters and voltmeters
 Electrical Energy
 Control Gear and supply points
 Practical Installation surface wiring
 Technical Drawing
Course Duration:
24 Weeks
Mode of attendance:
Twelve modules of two weeks every
month for twelve months
3
ELECTRICAL INSTALLATION
COURSE PHASE II
(INTERMEDIATE LEVEL)
Code
2.01.2
Course Language:
English.
Target group:
Electrical installation Artisans who
have passed Class III Trade Test
Course Objective:
At the end of the course participants
will be able to acquire the related
electrical installation knowledge and
demonstrate the necessary related
skills.
Course Content:
 General review of phase I work
 Electrical Principles
 Kirchoffs Law as applied in series
and parallel circuits
 Electrical machines and appliances
 Magnetism sources
 Introduction to Tariffs
 Practical installation of
 Surface wiring
 Conduct wiring
 Use of one way and two way
switches
 Technical Drawing
Duration:
24 Weeks
Mode of attendance:
Twelve modules of two weeks every
month for twelve months
4
ELECTRICAL INSTALLATION
COURSE PHASE III (FINAL
LEVEL)
Code:
2.01.3
Course Language:
English
Target group:
Electrical installation artisans who have
passed Class II Trade Test.
Course Objective:
At the end of the course participants
will be able to acquire the required
knowledge and demonstrate the
necessary skills required in the
maintenance and servicing of electrical
installations.
Course content:
 General review of Phase II Work
 Advanced Electron Theory
 Ohms and Kirchoffs Law as applied
in series and parallel circuits
 Application of Electro magnetism
 AC. and DC. Machines
 Electrical Instruments, Measurements
 Maintenance of Electrical appliances
 Practical Installation
 Surface and conduit wiring
 Use of one way, two way and
intermediate switches
 Technical Drawing
 Individual practical installation
Duration:
24 Weeks
Mode of attendance:
Twelve modules of two weeks every
month for twelve months
5
CRANE MAINTENANCE FITTERS
COURSE PHASE I (BASIC LEVEL)
Course Code:
2.02.1
Course Language:
English
Target group:
Labourers and assistant artisans in
grades PA.12 and PA.11
Course Objective:
At the end of the course participants
will be able to acquire the basic
knowledge and demonstrate the
necessary skills pertaining to the trade.
Course Content:
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Industrial general safety
Materials
Hand tools
Engineering Abbreviations and
symbols
Marking-out and marking-out tools
Measuring Instruments
Drawing and sketching
Machine tools
Trade calculations
Practical exercises
Duration:
24 Weeks
Mode of attendance:
Twelve modules of two weeks every
month for twelve months
6
CRANE MAINTENANCE FITTERS
COURSE PHASE II
Code
2.02.2
Course Language
English
Target group
The course is structured for artisans
dealing with maintenance of portal
cranes who have passed phase I trade
test.
Course Objectives
At the end of the course, participants
will be able to demonstrate the
necessary knowledge, attitude and
skills in crane maintenance and be able
to pass class II trade test.
Course contents:
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Engineering materials
Precision measuring instruments
Limits and fits
Fixed and expanding gauges
Heat treatment of carbon steels
Trade and tools
Fastness
Jigs and fixtures
Lubrication
Crane main assemblies
Crane inspection
Types of crane maintenance
Servicing and lubrication schedules
Course Duration
24 Weeks
Mode of attendance:
Twelve modules of two weeks every
month for twelve months
7
CRANE MAINTENANCE FITTERS
COURSE PHASE III (FINAL
LEVEL)
Course Code:
2.02.3
Course Language:
English
Target group:
Crane maintenance artisans who have
passed class II Trade Test.
Course objective:
At the end of the course participants
will be able to acquire the related
technical knowledge and demonstrate
the necessary skills required in the
maintenance of portal cranes
Course Content:
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Precision measuring Instruments
Practical exercises
Heat treatment of metals
Machine Installation
Power Transmission in machines
Clutches and couplings
Machine tools adjustment tests
Maintenance of bearings
Static and dynamic seals
Quay crane brakes
Quay crane luffing principles
Safe load indicators and radius
indicators
 General Inspection of cranes
 Maintenance procedures
 Technical Drawing
Duration:
24 Weeks
Mode of attendance
Twelve modules of two weeks every
month
8
WELDING AND METAL
FABRICATION COURSE PHASE I
(BASIC LEVEL)
Code
2.05.1
Course Language:
English
Target group:
Untrained employees who are aspiring
to sit for class III welding and metal
fabrication trade test.
Course Objective:
At the end of the course participants
will be able to acquire the basic
knowledge and demonstrate the
necessary skills related to welding.
Course Content:
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General Safety
Electric Welding
Trade Tools
Gas Welding
Metal Fabrication
Soldering
Trade Calculation
Applied science
Technical Drawing
Practical
General Studies
Course Duration:
12 weeks
Mode of attendance
Six Modules of two weeks for six
months
9
WELDING AND METAL
FABRICATION COURSE PHASE
II (INTERMEDIATE LEVEL)
Code
2.05.2
Course Language:
English
Target group:
Artisans who have passed class III trade
test in welding and metal fabrication
Course Objective:
At the end of the course participants
will be able to acquire the required
technical knowledge and demonstrate
the necessary skills related to wqelding.
Course Content:
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Metal cutting operation by hand tools
Safety in Equipment handling
Metal Fabrication
Introduction to Tig Welding
Construction of arc welding
equipment
Use of Universal Drilling machine
Use of the Pedestal Grinder
Trade Drawing
Trade Calculation
Trade Science
Industrial Safety
Practicals
Course Duration:
12weeks
Mode of attendance
Six Modules of two weeks for six
months
10
WELDING AND META L
FABRICATION COURSE PHASE
III (FINAL LEVEL)
Code
2.05.3
Course Language:
English
Target group:
Artisans who have passed class II trade
test in welding and metal fabrication.
Course Objective:
At the end of the course participants
will be able to acquire the required
technical knowledge and demonstrate
the necessary skills in welding and
metal fabrication trade.
Course content:
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Special Processes
Mig
Tig
Resistance
Spot seam and stud welding
Welding of cast Iron
Electric Arc cutting and plasma
processes
Welding process control
Distortion and stress effects
Trade Calculation
Drawing & Design
Practice
Duration:
12 weeks
Mode of attendance
Six modules of two weeks for six
months
11
INDUSTRIAL SAFETY COURSE.
Code:
2.15
Course Language:
English
Target Population:
All Port Users and port workers of all
levels
Course Objectives:
At the end of the course participants
will be able to carry out operations and
tasks in their areas with due regard to
health and safety
Course Content:
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General information on safety
Personal Responsibilities
Principles of accident prevention
Industrial Stress
Principles of fire prevention
Accident Reporting
Machinery and Equipment
Industrial Waste
Hand Tools Safety Occupational
Accident
Electrical Safety
Environmental Hygiene
Flammable Liquid/gases
Factory Act
First aid
Duration:
5 Days
Mode of attendance
Full time
12
ELECTRICAL AND ELECTRONIC
MAINTENANCE COURSE.
Code:
2.17
Course Language:
English
Target Group:
Engineers, Technicians and Foremen
from related departments
Course Objectives:
At the end of the course participants
will be able to acquire the necessary
knowledge and demonstrate the
required skills pertaining to the
maintenance of electronically operated
equipment.
Course Contents:
 Industrial Power Systems
 Power Electronics, circuits, devices
and applications
 Generators
 Electric Motor Drives
 Control Systems
 Application and Control of electric
motors
 Industrial Safety
 Management and maintenance of
equipment
Duration:
Two Weeks
Mode of attendance
Full time
13
TROUBLESHOOTING AND
GENERAL MAINTENANCE OF
PLANT AND VEHICLES COURSE
Code
2.20
Course Language:
English
Target group
Automotive and plant mechanics at
grades PA.9 to PA.6
Course Objectives
At the end of the course participants
will be able to demonstrate the required
skills during trouble shooting, servicing
and repairing of the plants and vehicles.
Course Content:
 Engine operations and trouble
shooting
 Engine cooling systems and
troubleshooting
 Lubricants and lubrication systems
 Ignition troubleshooting
 Lighting systems and troubleshooting
 Driving systems and troubleshooting
 Braking systems and troubleshooting
 Carburettors troubleshooting
 Automatic (gear boxes) transmission
troubleshooting
 Preventive maintenance
Course Duration
Two weeks
Mode of attendance
Full time
14
MAINTENANCE OF BUILDING &
CIVIL WORKS COURSE
(SUPERVISORY LEVEL)
Code
2.14
Course Language
English
Target group
Senior artisans who hold Class I Trade
Test in any of the Civil engineering
Trades.
Course Objectives
At the end of the course participants
will be able to:  Demonstrate knowledge and skills in
all Building and Civil Engineering
Trades.
 Solve basic calculations relevant to
construction works
 Carry out simple estimating and
costing of a proposed project.
 Demonstrate basic knowledge of
drawings and sketches and interpret
them as a means of communication.
 Recognise safety as an important
pre-requisite in the place of work.
 Plan works and effectively
supervises the work force.
Course Content
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General Safety and Building By-laws
Trade appreciation
General construction
Levelling and setting out
Drawing, sketching and Detail plans
Calculations
Estimating and Costing
Concrete Practice
15
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Water supply and sewage disposal
Roads and paving
Plant, scaffolding and ladders
General maintenance
General supervision
Course Duration
24 weeks
Mode of attendance:
Twelve modules of two weeks every
month for twelve months.
16
ELECTRONICS COURSE
Code:
2.16
Course language:
English
Target group:
Electrical/Electronics technicians and
leading artisans at grades PA.6 –
PA.8.who carry out Maintenance of
electrical/electronic equipment
Course objective:
At the end of the course participants
will be able to acquire the necessary
knowledge and demonstrate the
required skills in the maintenance of
electronic equipment.
Course Contents:
 Introduction to Electronics
 Identification of electronic
components
 Electronics systems
 Analogue Electronics
 Construction of basic
 Testing and measuring equipment
 Simple Automatic Control Systems
 Process Control Systems
 Servicing, clearing and adjusting test
equipment
 Handling, installing and testing of
components
 Fault finding
 Installation, servicing, repairing of
electronic equipment
 Basic Digital electronics
 Safety in the workshop
Course Duration:
Two weeks
17
Mode of attendance
Full time
18
PERMANENT WAY GANGERS
COURSE PART II
Code
2.18.2
Course Language:
English
Target population:
PA.9, Permanent way technical staff
from Permanent way section of civil
engineering department
Course Objectives:
At the end of the course participants
will be able to acquire the necessary
knowledge and demonstrate the
required skills in maintenance of
permanent way.
Course Content:
 General overview of permanent way
objectives
 The role of railways in the port area
 Permanent way materials
 Safety of ganger & staff during track
works
 Trade Calculations
 Measurements
 Working tools & their uses
 Maintenance procedures
 The roles of a ganger in maintenance
works
 Trade Drawing
 Track Signs
 Signalling methods
Duration:
24 weeks
Mode of attendance
Twelve modules of two weeks every
month for twelve months
19
AIR CONDITIONING AND
REFRIDGERATION COURSE
Code
2.22
Course Language
English
Target group
Workers involved in maintaining of air
conditioning and refrigeration
plant/equipment
Course Objectives
At the end of the course participants
will be able to acquire the necessary
knowledge and demonstrate the
required skills in maintenance and
servicing of air conditioning and
refrigeration plant/equipment
Course content
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Tools of the trade
Safety precautions
Psychometry
Measuring instruments
Refrigerants
Compressors
Piping
Residential air conditioning
Commercial air conditioning
Troubleshooting, servicing and
maintenance procedures
 Evacuation and charging the
refrigerants
 Reading related drawings
 Related calculations
Course Duration
10 Days
Mode of attendance
Full time
20
MANAGEMENT OF
EQUIPMENT MAINTENANCE
COURSE
Code
2.19
Course Language:
English
Target group
Employees who are in grades of
supervisory and management who are
involved in management of equipment
maintenance.
Course Objective
At the end of the course participants
will be able to plan, schedule, organise
and control equipment maintenance
procedures
Course Content:
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The role of maintenance in
supporting the organisational
objectives
The objectives of the maintenance
department
Types of maintenance procedurers
Preventive maintenance objectives
and their benefits
Planning of breakdown maintenance
Planning and scheduling of
preventive maintenance
Condition monitoring based
maintenance
Maintenance stores
Maintenance control procedures
Human element in maintenance
procedure
21
Course Duration
Five days
Mode of attendance
Full time
22
AUTO-CARD COMPUTER
APPRECIATION FOR
TECHNICIANS COURSE
Code
2.21
Course language
English
Target group
Technicians from different engineering
disciplines who are computer literate
Course Objective
At the end of the course participants
will be able to:  Describe the standards and
techniques of preparing engineering
drawings using computer
 Improve descriptive geometry
 Use graphics as medium of design
Course content
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Creating and accessing drawing files
Drawing set up
Layers and object properties
Display commands
Drawing commands
Object snaps Modify commands
Inquiry commands
Hatching
Drawing annotations
Dimensioning
Blocks
Utility commands
Plotting
Course Duration
20 hrs
Mode of attendance
3 hrs per day
23
MASON/PLASTERER PHASE I
(BASIC LEVEL) COURSE
Code:
2.06.1
Course Language:
English/Kiswahili
Target group:
Employees who are not trained but are
working in the mason/plasterer trade
Course Objective:
At the end of the course participants
will be able to acquire the basic
knowledge and demonstrate basic skills
in masonry/plastering trade.
Course Content:
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General Safety
Use and care of tools
Materials used in masonry
Construction of walls
Finishes to walls
Foundation for Buildings
Floor construction
Drains and sewers
Technical drawing
Duration:
24 Weeks
Mode of attendance
Twelve modules of two weeks every
month for twelve months
24
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