Bandari College TECHNICAL TRAINING UNIT Courses and activities Year Contents: Electrical Installation Course Phase I (Basic Level) ..................................... 3 Electrical Installation Course Phase Ii (Intermediate Level) ........................ 4 Electrical Installation Course Phase III (Final Level) ................................... 5 Crane Maintenance Fitters Course Phase I (Basic Level) ............................. 6 Crane Maintenance Fitters Course Phase II .................................................. 7 Crane Maintenance Fitters Course Phase III (Final Level) ........................... 8 Welding and Metal Fabrication Course Phase I (Basic Level) ..................... 9 Welding and Metal Fabrication Course Phase II (Intermediate Level)....... 10 Welding and Meta L Fabrication Course Phase III (Final Level) ............... 11 Industrial Safety Course. ............................................................................ 12 Electrical And Electronic Maintenance Course. ......................................... 13 Troubleshooting and General Maintenance of Plant and Vehicles Course . 14 Maintenance Of Building & Civil Works Course (Supervisory Level) ...... 15 Electronics Course ...................................................................................... 17 Permanent Way Gangers Course Part II ..................................................... 19 Air Conditioning And Refridgeration Course ............................................. 20 Management of Equipment Maintenance Course ....................................... 21 Auto-Card Computer Appreciation for Technicians Course ...................... 23 Mason/Plasterer Phase I (Basic Level) Course ........................................... 24 2 ELECTRICAL INSTALLATION COURSE PHASE I (BASIC LEVEL) Code: 2.01.1 Course Language: English Target group: Untrained staff who are aspiring to sit for electrical installation class III trade test. Course Objectives: At the end of the course the participants will be able to acquire the basic knowledge and demonstrate the necessary related skills to electrical installation. Course Content Introduction and General Safety in Workshops Structure of matter Simple electron theory Electrical tools Conductors and resistors AC. and DC. Currents Ohms Law Simple electrical calculations Ammeters and voltmeters Electrical Energy Control Gear and supply points Practical Installation surface wiring Technical Drawing Course Duration: 24 Weeks Mode of attendance: Twelve modules of two weeks every month for twelve months 3 ELECTRICAL INSTALLATION COURSE PHASE II (INTERMEDIATE LEVEL) Code 2.01.2 Course Language: English. Target group: Electrical installation Artisans who have passed Class III Trade Test Course Objective: At the end of the course participants will be able to acquire the related electrical installation knowledge and demonstrate the necessary related skills. Course Content: General review of phase I work Electrical Principles Kirchoffs Law as applied in series and parallel circuits Electrical machines and appliances Magnetism sources Introduction to Tariffs Practical installation of Surface wiring Conduct wiring Use of one way and two way switches Technical Drawing Duration: 24 Weeks Mode of attendance: Twelve modules of two weeks every month for twelve months 4 ELECTRICAL INSTALLATION COURSE PHASE III (FINAL LEVEL) Code: 2.01.3 Course Language: English Target group: Electrical installation artisans who have passed Class II Trade Test. Course Objective: At the end of the course participants will be able to acquire the required knowledge and demonstrate the necessary skills required in the maintenance and servicing of electrical installations. Course content: General review of Phase II Work Advanced Electron Theory Ohms and Kirchoffs Law as applied in series and parallel circuits Application of Electro magnetism AC. and DC. Machines Electrical Instruments, Measurements Maintenance of Electrical appliances Practical Installation Surface and conduit wiring Use of one way, two way and intermediate switches Technical Drawing Individual practical installation Duration: 24 Weeks Mode of attendance: Twelve modules of two weeks every month for twelve months 5 CRANE MAINTENANCE FITTERS COURSE PHASE I (BASIC LEVEL) Course Code: 2.02.1 Course Language: English Target group: Labourers and assistant artisans in grades PA.12 and PA.11 Course Objective: At the end of the course participants will be able to acquire the basic knowledge and demonstrate the necessary skills pertaining to the trade. Course Content: Industrial general safety Materials Hand tools Engineering Abbreviations and symbols Marking-out and marking-out tools Measuring Instruments Drawing and sketching Machine tools Trade calculations Practical exercises Duration: 24 Weeks Mode of attendance: Twelve modules of two weeks every month for twelve months 6 CRANE MAINTENANCE FITTERS COURSE PHASE II Code 2.02.2 Course Language English Target group The course is structured for artisans dealing with maintenance of portal cranes who have passed phase I trade test. Course Objectives At the end of the course, participants will be able to demonstrate the necessary knowledge, attitude and skills in crane maintenance and be able to pass class II trade test. Course contents: Engineering materials Precision measuring instruments Limits and fits Fixed and expanding gauges Heat treatment of carbon steels Trade and tools Fastness Jigs and fixtures Lubrication Crane main assemblies Crane inspection Types of crane maintenance Servicing and lubrication schedules Course Duration 24 Weeks Mode of attendance: Twelve modules of two weeks every month for twelve months 7 CRANE MAINTENANCE FITTERS COURSE PHASE III (FINAL LEVEL) Course Code: 2.02.3 Course Language: English Target group: Crane maintenance artisans who have passed class II Trade Test. Course objective: At the end of the course participants will be able to acquire the related technical knowledge and demonstrate the necessary skills required in the maintenance of portal cranes Course Content: Precision measuring Instruments Practical exercises Heat treatment of metals Machine Installation Power Transmission in machines Clutches and couplings Machine tools adjustment tests Maintenance of bearings Static and dynamic seals Quay crane brakes Quay crane luffing principles Safe load indicators and radius indicators General Inspection of cranes Maintenance procedures Technical Drawing Duration: 24 Weeks Mode of attendance Twelve modules of two weeks every month 8 WELDING AND METAL FABRICATION COURSE PHASE I (BASIC LEVEL) Code 2.05.1 Course Language: English Target group: Untrained employees who are aspiring to sit for class III welding and metal fabrication trade test. Course Objective: At the end of the course participants will be able to acquire the basic knowledge and demonstrate the necessary skills related to welding. Course Content: General Safety Electric Welding Trade Tools Gas Welding Metal Fabrication Soldering Trade Calculation Applied science Technical Drawing Practical General Studies Course Duration: 12 weeks Mode of attendance Six Modules of two weeks for six months 9 WELDING AND METAL FABRICATION COURSE PHASE II (INTERMEDIATE LEVEL) Code 2.05.2 Course Language: English Target group: Artisans who have passed class III trade test in welding and metal fabrication Course Objective: At the end of the course participants will be able to acquire the required technical knowledge and demonstrate the necessary skills related to wqelding. Course Content: Metal cutting operation by hand tools Safety in Equipment handling Metal Fabrication Introduction to Tig Welding Construction of arc welding equipment Use of Universal Drilling machine Use of the Pedestal Grinder Trade Drawing Trade Calculation Trade Science Industrial Safety Practicals Course Duration: 12weeks Mode of attendance Six Modules of two weeks for six months 10 WELDING AND META L FABRICATION COURSE PHASE III (FINAL LEVEL) Code 2.05.3 Course Language: English Target group: Artisans who have passed class II trade test in welding and metal fabrication. Course Objective: At the end of the course participants will be able to acquire the required technical knowledge and demonstrate the necessary skills in welding and metal fabrication trade. Course content: Special Processes Mig Tig Resistance Spot seam and stud welding Welding of cast Iron Electric Arc cutting and plasma processes Welding process control Distortion and stress effects Trade Calculation Drawing & Design Practice Duration: 12 weeks Mode of attendance Six modules of two weeks for six months 11 INDUSTRIAL SAFETY COURSE. Code: 2.15 Course Language: English Target Population: All Port Users and port workers of all levels Course Objectives: At the end of the course participants will be able to carry out operations and tasks in their areas with due regard to health and safety Course Content: General information on safety Personal Responsibilities Principles of accident prevention Industrial Stress Principles of fire prevention Accident Reporting Machinery and Equipment Industrial Waste Hand Tools Safety Occupational Accident Electrical Safety Environmental Hygiene Flammable Liquid/gases Factory Act First aid Duration: 5 Days Mode of attendance Full time 12 ELECTRICAL AND ELECTRONIC MAINTENANCE COURSE. Code: 2.17 Course Language: English Target Group: Engineers, Technicians and Foremen from related departments Course Objectives: At the end of the course participants will be able to acquire the necessary knowledge and demonstrate the required skills pertaining to the maintenance of electronically operated equipment. Course Contents: Industrial Power Systems Power Electronics, circuits, devices and applications Generators Electric Motor Drives Control Systems Application and Control of electric motors Industrial Safety Management and maintenance of equipment Duration: Two Weeks Mode of attendance Full time 13 TROUBLESHOOTING AND GENERAL MAINTENANCE OF PLANT AND VEHICLES COURSE Code 2.20 Course Language: English Target group Automotive and plant mechanics at grades PA.9 to PA.6 Course Objectives At the end of the course participants will be able to demonstrate the required skills during trouble shooting, servicing and repairing of the plants and vehicles. Course Content: Engine operations and trouble shooting Engine cooling systems and troubleshooting Lubricants and lubrication systems Ignition troubleshooting Lighting systems and troubleshooting Driving systems and troubleshooting Braking systems and troubleshooting Carburettors troubleshooting Automatic (gear boxes) transmission troubleshooting Preventive maintenance Course Duration Two weeks Mode of attendance Full time 14 MAINTENANCE OF BUILDING & CIVIL WORKS COURSE (SUPERVISORY LEVEL) Code 2.14 Course Language English Target group Senior artisans who hold Class I Trade Test in any of the Civil engineering Trades. Course Objectives At the end of the course participants will be able to: Demonstrate knowledge and skills in all Building and Civil Engineering Trades. Solve basic calculations relevant to construction works Carry out simple estimating and costing of a proposed project. Demonstrate basic knowledge of drawings and sketches and interpret them as a means of communication. Recognise safety as an important pre-requisite in the place of work. Plan works and effectively supervises the work force. Course Content General Safety and Building By-laws Trade appreciation General construction Levelling and setting out Drawing, sketching and Detail plans Calculations Estimating and Costing Concrete Practice 15 Water supply and sewage disposal Roads and paving Plant, scaffolding and ladders General maintenance General supervision Course Duration 24 weeks Mode of attendance: Twelve modules of two weeks every month for twelve months. 16 ELECTRONICS COURSE Code: 2.16 Course language: English Target group: Electrical/Electronics technicians and leading artisans at grades PA.6 – PA.8.who carry out Maintenance of electrical/electronic equipment Course objective: At the end of the course participants will be able to acquire the necessary knowledge and demonstrate the required skills in the maintenance of electronic equipment. Course Contents: Introduction to Electronics Identification of electronic components Electronics systems Analogue Electronics Construction of basic Testing and measuring equipment Simple Automatic Control Systems Process Control Systems Servicing, clearing and adjusting test equipment Handling, installing and testing of components Fault finding Installation, servicing, repairing of electronic equipment Basic Digital electronics Safety in the workshop Course Duration: Two weeks 17 Mode of attendance Full time 18 PERMANENT WAY GANGERS COURSE PART II Code 2.18.2 Course Language: English Target population: PA.9, Permanent way technical staff from Permanent way section of civil engineering department Course Objectives: At the end of the course participants will be able to acquire the necessary knowledge and demonstrate the required skills in maintenance of permanent way. Course Content: General overview of permanent way objectives The role of railways in the port area Permanent way materials Safety of ganger & staff during track works Trade Calculations Measurements Working tools & their uses Maintenance procedures The roles of a ganger in maintenance works Trade Drawing Track Signs Signalling methods Duration: 24 weeks Mode of attendance Twelve modules of two weeks every month for twelve months 19 AIR CONDITIONING AND REFRIDGERATION COURSE Code 2.22 Course Language English Target group Workers involved in maintaining of air conditioning and refrigeration plant/equipment Course Objectives At the end of the course participants will be able to acquire the necessary knowledge and demonstrate the required skills in maintenance and servicing of air conditioning and refrigeration plant/equipment Course content Tools of the trade Safety precautions Psychometry Measuring instruments Refrigerants Compressors Piping Residential air conditioning Commercial air conditioning Troubleshooting, servicing and maintenance procedures Evacuation and charging the refrigerants Reading related drawings Related calculations Course Duration 10 Days Mode of attendance Full time 20 MANAGEMENT OF EQUIPMENT MAINTENANCE COURSE Code 2.19 Course Language: English Target group Employees who are in grades of supervisory and management who are involved in management of equipment maintenance. Course Objective At the end of the course participants will be able to plan, schedule, organise and control equipment maintenance procedures Course Content: The role of maintenance in supporting the organisational objectives The objectives of the maintenance department Types of maintenance procedurers Preventive maintenance objectives and their benefits Planning of breakdown maintenance Planning and scheduling of preventive maintenance Condition monitoring based maintenance Maintenance stores Maintenance control procedures Human element in maintenance procedure 21 Course Duration Five days Mode of attendance Full time 22 AUTO-CARD COMPUTER APPRECIATION FOR TECHNICIANS COURSE Code 2.21 Course language English Target group Technicians from different engineering disciplines who are computer literate Course Objective At the end of the course participants will be able to: Describe the standards and techniques of preparing engineering drawings using computer Improve descriptive geometry Use graphics as medium of design Course content Creating and accessing drawing files Drawing set up Layers and object properties Display commands Drawing commands Object snaps Modify commands Inquiry commands Hatching Drawing annotations Dimensioning Blocks Utility commands Plotting Course Duration 20 hrs Mode of attendance 3 hrs per day 23 MASON/PLASTERER PHASE I (BASIC LEVEL) COURSE Code: 2.06.1 Course Language: English/Kiswahili Target group: Employees who are not trained but are working in the mason/plasterer trade Course Objective: At the end of the course participants will be able to acquire the basic knowledge and demonstrate basic skills in masonry/plastering trade. Course Content: General Safety Use and care of tools Materials used in masonry Construction of walls Finishes to walls Foundation for Buildings Floor construction Drains and sewers Technical drawing Duration: 24 Weeks Mode of attendance Twelve modules of two weeks every month for twelve months 24