WIMES 1.12 Page 28 APPENDIX C - DATA SHEETS PACKAGED BOOSTER SETS (POSITIVE INLET PRESSURE APPLICATIONS) PROJECT TITLE (P) PROJECT REFERENCE NUMBER (P) PROJECT LOCATION (P) BOOSTER SET SUPPLIER (P/S) TAG NO./ASSET CODE (P) DOCUMENT REFERENCE (P) REVISION (P) DATE (P) REFERENCE DRAWINGS INCLUDED (Y/N) (P) * - Indicates Purchaser’s default requirement 2.0 GENERAL 3 Special Environmental Hazards (P) 4 References For Further Information (P) 2.1 General 1 4.0 TYPE AND PROPERTIES OF THE PUMPED LIQUID AND SYSTEM INFORMATION Booster Set Application () (P) Distribution network pressure boosting Wash water supply (drinking water) Wash water supply (final effluent) Make-up water supply (drinking water) 4.1 Type and Properties of the Pumped Liquid 1 1 3.0 OPERATING ENVIRONMENT AND SITE DETAILS 1 2 Operating Environment (P) Site Location () Inland Coastal Rural Urban Booster Set Location () Inside (within an ISO style container or kiosk) Inside (within a conventional building) Other (specify) EMC Environment () 1st environment – C1 1st environment – C2 2nd environment – C3 Site Conditions (P) Altitude (m) Minimum/maximum ambient temperature (OC) Maximum humidity (%) ISSUE 3 Type of Pumped Liquid () (P) Potable water Final effluent Other (specify) Properties of the Pumped Liquid (If Known) (P) Solids content (min/design/max) (wt %) Particle size range (µm) Abrasive solids content (high/low) pH Chloride content (ppm) Avg Max Temperature (inlet) (°C) Min Max 4.2 System Information 2 Min Inlet Pressure (bar) (P) Minimum Maximum Maximum Surge Pressure (bar) (P) Max relative JULY 2015 WIMES 1.12 Page 29 5.0 PERFORMANCE SPECIFICATION 5.4 Life Cycle Costs 5.1 General 5.4.1 Booster Set Power Input 1 See overleaf for clause 5.4.1.1. Booster Set Service Life (yrs) (P) 5.4.2 Service Lives and Costs of Components 5.2 Hydraulic Performance, Efficiency and NPSHR 1 1 2 2 3 Flow Rates (m3/hr) (P) Minimum (Q1) Mean (Q2) Maximum (Q3) Pressures (bar) (P) Minimum Mean Maximum Number of Pump Units Provided (S) Fixed speed Variable speed Type of Inverter () (P/S) Integral Separate Q1 Q1 Hydraulic Effy (%) (S) Pump Unit 1 Pump Unit 2 1 Expected Service Lives of Components Component (P) Life (x 103 hrs) (S) 2 Costs of Components (£)/Time Required to Replace Components (hrs) (S) Component Cost Time Q3 6.0 DESIGN SPECIFICATION 4 5 6 6 8 NPSHA Safety Margin (1.3 x NPSH3 or 2 m*) (P) Minimum Operating Speed (rpm)) (S) Booster Set to be Capable of Discharging into an Empty Main (Y/N) (P) Maximum Operating Time (s) (S) Performance at Closed Valve at N2 (S) Maximum pressure (bar) Maximum allowable operating time (s) 5.3 Noise 1 1 Maximum Allowable Noise Levels (< 80*dB (A)) (P) Actual Noise Levels (dB (A)) (S) 6.1 General 6.1.1 General 2 3 Booster Set to be Designed to Accommodate the Future Fitment of Additional Pump Units (P) Y/N Number of additional pump units Redundancy Requirements (P) 4 Spares Requirements (P) 5 Bypass Branch Required (Y/N) (P) 6.1.2 Weights and Lifting Arrangements 1 Weights (kg) (S) Complete booster set Heaviest maintenance lift Heaviest erection lift WIMES 1.12 Page 30 5.4.1 Booster Set Power Input (Clause 5.4.1.1) Booster Set Duty (P) Flow rate (m3/hr or l/s) Pressure (bar) Utilisation factor (%) Booster Set Performance (P/S) Booster set power input (kW) (S) Composite booster set power input (kW) (P) Duty Point 1 6.1.5 Maintainability 4 Duty Point 2 Details of Any Special Access and/or Lifting Facilities Required/Provided for Planned/Breakdown Maintenance (S) 6.4.2 Pipework 6.4.2.1 General 6.1.6 O & M Manuals Reference for Purchaser’s Specification (P) Duty Point 4 6.4 Pipework, Valves and Instrumentation 2 1 Duty Point 3 Particular 6.2 Baseframe 1 Material (P/S) 2 Method of Corrosion Protection of Carbon Steel Baseframes (WIMES 4.01*) (P) Inlet and Outlet Connections (P/S) Inlet Connection Size (NB) (mm) Flange type (PN16*) Outlet Connection Size (NB) (mm) Flange type (PN16*) 6.4.2.2 Inlet Pipework 2 Blanked Isolating Valve Required (Y*/N) (P) 6.4.2.3 Outlet Pipework 6.3 Pump Units 2 6.3.1 General 3 1 2b Type of Pump Unit () (P/S) Vertical multistage Horizontal end suction (single stage) Horizontal end suction (multistage) Other (specify) Cartridge Mechanical Seals Required (Y/N) (P) Blanked Isolating Valve Required (Y*/N) (P) Raised Outlet Manifold Required (Y/N) (P) 6.4.3 Valves 6.4.3.2 Isolating Valves 2 3 Common Inlet and Outlet Manifold Isolating Valves Required (Y/N) (P) Type of Isolating Valve () (P/S) Ball Wedge gate Other (specify) WIMES 1.12 Page 31 6.4.4 Instrumentation 1 6.7 LV Assembly Where Required/Provided) Instrumentation Requirements/Provisions (P/S) Parameter Sensor Type Monitored 6.7.1 General 1 2 3 LV Assembly Required (Y/N) (P) LV Assembly and Electrical Installation Specification (WIMES 3.04*) (P) LV Assembly Location (Baseframe*) (P/S) 6.7.2 Additional WIMES 3.04) 3 Method of Provided (S) 6.5 Accumulator Required/Provided) 1 2 3 4 Dry Running (Not Covered by Protection 1 Vessel(s) Items (Where Required/Provided (Y/N) (P/S) Number of Vessel(s) Required/Provided (P/S) Maximum Number of Pump Unit Starts per Hour ( < 15*) (P) Vessel Capacities (l) (S) Vessel 1 Vessel 2 Generator Connection Point Required (Y/N) (P) 7.0 CONTROL PHILOSOPHY SYSTEM AND CONTROL 7.2 Additional Requirements 1 Reference for Purchaser’s Specification (P) Particular 8.0 INSPECTION AND TESTING 8.1 Factory Acceptance Testing (FAT) See overleaf for FAT requirements 8.2 Site Acceptance Testing (SAT) 6.6 Break Tank (Where Required/Provided) 2 1 2 3 4 5f 5 Required/ Provided (Y/N) (P/S) Capacity (m3) (P/S) Material(s) (P/S) Type of Air Gap () (P/S) AA AB Type of Level Sensor () (P/S) Float switch Ultrasonic level sensor Other (specify) Additional Items Required/Provided (P/S) Reference for Purchaser’s Specification (P) Particular WIMES 1.12 Page 32 8.0 INSPECTION AND TESTING SPECIFICATION 8.1 Factory Acceptance Tests (Clause 8.1.2) Type of Test (P) Hydrostatic Pump Performance (Q, H, Power, Effy) Basic Functionality Test Location (P) Works Site Witnessing Requirements (P) (Y/N) Test Standard (P/S) Acceptance Levels & Tolerances (P) Notice (Days) 1.5 x Pmax1 BS EN ISO 9906 Grade 3B Notes: 1 - Pmax is the maximum system surge pressure or maximum closed valve head, whichever is the greater. WIMES 1.12 NOTES: Page 33 WIMES 1.12 Page 34 APPENDIX D – SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION Clause ISSUE 3 Supplementary Information JULY 2015