Datasheet

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WIMES 1.12
Page 28
APPENDIX C - DATA SHEETS
PACKAGED BOOSTER SETS (POSITIVE INLET PRESSURE APPLICATIONS)
PROJECT TITLE (P)
PROJECT
REFERENCE
NUMBER (P)
PROJECT LOCATION (P)
BOOSTER SET SUPPLIER
(P/S)
TAG NO./ASSET CODE (P)
DOCUMENT REFERENCE (P)
REVISION (P)
DATE (P)
REFERENCE
DRAWINGS
INCLUDED (Y/N) (P)
* - Indicates Purchaser’s default requirement
2.0 GENERAL
3
Special Environmental Hazards (P)
4
References For Further Information (P)
2.1 General
1
4.0 TYPE AND PROPERTIES OF THE PUMPED
LIQUID AND SYSTEM INFORMATION
Booster Set Application () (P)
Distribution
network
pressure boosting
Wash
water
supply
(drinking water)
Wash water supply (final
effluent)
Make-up water supply
(drinking water)
4.1 Type and Properties of the Pumped Liquid
1
1
3.0 OPERATING ENVIRONMENT AND SITE
DETAILS
1
2
Operating Environment (P)
Site Location ()
Inland
Coastal
Rural
Urban
Booster Set Location ()
Inside (within an ISO style
container or kiosk)
Inside
(within
a
conventional building)
Other (specify)
EMC Environment ()
1st environment – C1
1st environment – C2
2nd environment – C3
Site Conditions (P)
Altitude (m)
Minimum/maximum
ambient temperature (OC)
Maximum
humidity (%)
ISSUE 3
Type of Pumped Liquid () (P)
Potable water
Final effluent
Other (specify)
Properties of the Pumped Liquid (If
Known) (P)
Solids content
(min/design/max) (wt %)
Particle size range (µm)
Abrasive solids content
(high/low)
pH
Chloride content (ppm)
Avg
Max
Temperature (inlet) (°C)
Min
Max
4.2 System Information
2
Min
Inlet Pressure (bar) (P)
Minimum
Maximum
Maximum Surge Pressure
(bar) (P)
Max
relative
JULY 2015
WIMES 1.12
Page 29
5.0 PERFORMANCE SPECIFICATION
5.4 Life Cycle Costs
5.1 General
5.4.1 Booster Set Power Input
1
See overleaf for clause 5.4.1.1.
Booster Set Service Life
(yrs) (P)
5.4.2 Service Lives and Costs of Components
5.2 Hydraulic Performance, Efficiency and
NPSHR
1
1
2
2
3
Flow Rates (m3/hr) (P)
Minimum (Q1)
Mean (Q2)
Maximum (Q3)
Pressures (bar) (P)
Minimum
Mean
Maximum
Number of Pump Units Provided (S)
Fixed speed
Variable speed
Type of Inverter () (P/S)
Integral
Separate
Q1 Q1
Hydraulic Effy (%) (S)
Pump Unit 1
Pump Unit 2
1
Expected Service Lives of Components
Component (P)
Life (x 103 hrs) (S)
2
Costs of Components (£)/Time Required
to Replace Components (hrs) (S)
Component
Cost
Time
Q3
6.0 DESIGN SPECIFICATION
4
5
6
6
8
NPSHA Safety Margin
(1.3 x NPSH3 or 2 m*) (P)
Minimum
Operating
Speed (rpm)) (S)
Booster Set to be Capable
of Discharging into an
Empty Main (Y/N) (P)
Maximum Operating Time
(s) (S)
Performance at Closed Valve at N2 (S)
Maximum pressure (bar)
Maximum
allowable
operating time (s)
5.3 Noise
1
1
Maximum Allowable Noise
Levels (< 80*dB (A)) (P)
Actual
Noise
Levels
(dB (A)) (S)
6.1 General
6.1.1 General
2
3
Booster Set to be Designed to
Accommodate the Future Fitment of
Additional Pump Units (P)
Y/N
Number
of
additional
pump units
Redundancy Requirements (P)
4
Spares Requirements (P)
5
Bypass Branch Required
(Y/N) (P)
6.1.2 Weights and Lifting Arrangements
1
Weights (kg) (S)
Complete booster set
Heaviest maintenance lift
Heaviest erection lift
WIMES 1.12
Page 30
5.4.1 Booster Set Power Input (Clause 5.4.1.1)
Booster Set Duty (P)
Flow rate (m3/hr or l/s)
Pressure (bar)
Utilisation factor (%)
Booster Set Performance (P/S)
Booster set power input (kW) (S)
Composite booster set power input (kW)
(P)
Duty Point 1
6.1.5 Maintainability
4
Duty Point 2
Details of Any Special Access and/or
Lifting Facilities Required/Provided for
Planned/Breakdown Maintenance (S)
6.4.2 Pipework
6.4.2.1 General
6.1.6 O & M Manuals
Reference for Purchaser’s
Specification (P)
Duty Point 4
6.4 Pipework, Valves and Instrumentation
2
1
Duty Point 3
Particular
6.2 Baseframe
1
Material (P/S)
2
Method of Corrosion Protection of Carbon
Steel Baseframes (WIMES 4.01*) (P)
Inlet and Outlet Connections (P/S)
Inlet Connection
Size (NB) (mm)
Flange type (PN16*)
Outlet Connection
Size (NB) (mm)
Flange type (PN16*)
6.4.2.2 Inlet Pipework
2
Blanked Isolating Valve
Required (Y*/N) (P)
6.4.2.3 Outlet Pipework
6.3 Pump Units
2
6.3.1 General
3
1
2b
Type of Pump Unit () (P/S)
Vertical multistage
Horizontal end suction
(single stage)
Horizontal end suction
(multistage)
Other (specify)
Cartridge
Mechanical
Seals Required (Y/N) (P)
Blanked Isolating Valve
Required (Y*/N) (P)
Raised Outlet Manifold
Required (Y/N) (P)
6.4.3 Valves
6.4.3.2 Isolating Valves
2
3
Common Inlet and Outlet
Manifold Isolating Valves
Required (Y/N) (P)
Type of Isolating Valve () (P/S)
Ball
Wedge gate
Other (specify)
WIMES 1.12
Page 31
6.4.4 Instrumentation
1
6.7 LV Assembly Where Required/Provided)
Instrumentation Requirements/Provisions
(P/S)
Parameter
Sensor Type
Monitored
6.7.1 General
1
2
3
LV Assembly Required
(Y/N) (P)
LV Assembly and Electrical Installation
Specification (WIMES 3.04*) (P)
LV Assembly Location (Baseframe*) (P/S)
6.7.2 Additional
WIMES 3.04)
3
Method of
Provided (S)
6.5
Accumulator
Required/Provided)
1
2
3
4
Dry
Running
(Not
Covered
by
Protection
1
Vessel(s)
Items
(Where
Required/Provided (Y/N)
(P/S)
Number
of
Vessel(s)
Required/Provided (P/S)
Maximum Number of
Pump Unit Starts per
Hour ( < 15*) (P)
Vessel Capacities (l) (S)
Vessel 1
Vessel 2
Generator
Connection
Point Required (Y/N) (P)
7.0 CONTROL
PHILOSOPHY
SYSTEM
AND
CONTROL
7.2 Additional Requirements
1
Reference for Purchaser’s
Specification (P)
Particular
8.0 INSPECTION AND TESTING
8.1 Factory Acceptance Testing (FAT)
See overleaf for FAT requirements
8.2 Site Acceptance Testing (SAT)
6.6 Break Tank (Where Required/Provided)
2
1
2
3
4
5f
5
Required/ Provided (Y/N)
(P/S)
Capacity (m3) (P/S)
Material(s) (P/S)
Type of Air Gap () (P/S)
AA
AB
Type of Level Sensor () (P/S)
Float switch
Ultrasonic level sensor
Other (specify)
Additional Items Required/Provided (P/S)
Reference for Purchaser’s
Specification (P)
Particular
WIMES 1.12
Page 32
8.0 INSPECTION AND TESTING SPECIFICATION
8.1 Factory Acceptance Tests (Clause 8.1.2)
Type of Test (P)
Hydrostatic
Pump Performance
(Q, H, Power, Effy)
Basic Functionality
Test Location (P)
Works


Site
Witnessing
Requirements (P)
(Y/N)
Test Standard
(P/S)
Acceptance
Levels &
Tolerances (P)
Notice (Days)
1.5 x Pmax1
BS EN ISO 9906
Grade 3B

Notes:
1 - Pmax is the maximum system surge pressure or maximum closed valve head, whichever is the greater.
WIMES 1.12
NOTES:
Page 33
WIMES 1.12
Page 34
APPENDIX D – SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION
Clause
ISSUE 3
Supplementary Information
JULY 2015
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