[Faculty of Science Chemistry] Synthesis of Colloidal (Mixed) Metal Pyrophosphate Salts Master Thesis J.P.M. Pandelaar Supervisors: Y.M. van Leeuwen and Prof. W.K. Kegel 17-11-2011 – 31-01-2013 Abstract Mineral deficiency is common worldwide and can lead to serious diseases in the long-term. To prevent such diseases, nutrition can be fortified with dietary minerals. Fortification with colloidal dispersions of water insoluble mineral compounds is an option for liquid products. Colloidal dispersions of (mixed) metal pyrophosphate salts were prepared by different reprecipitation methods: an intermediate was dissolved in HCl and the pH was raised in a controllable way. Stable dispersions of MgPPi, FeIIMgPPi, FeIIIMgPPi and ZnMgPPi were obtained by injection and it was found how the stability depends on a combination of particle size, surface charge and ionic strength of the dispersion medium. Characterization was performed by dynamic light scattering, transmission electron microscopy, energy dispersive X-ray spectroscopy and powder X- ray diffraction. Table of Contents 1 Introduction .............................................................................................................................7 1.2 Colloidal dispersions .........................................................................................................8 1.2.1 Stability ......................................................................................................................8 1.2.2 Stabilization ...............................................................................................................8 1.2.3 Zeta potential and colloidal stability ...................................................................... 10 1.3 Nucleation and growth .................................................................................................. 11 1.4 Methods and surfactants .............................................................................................. 13 2 Experimental......................................................................................................................... 15 2.1 Intermediates ................................................................................................................ 16 2.1.1 Metal PPi................................................................................................................. 16 2.1.2 Mixed metal PPi ...................................................................................................... 16 2.2 Decomposition of urea .................................................................................................. 17 2.3 Titration ......................................................................................................................... 18 2.4 Injection ......................................................................................................................... 18 2.4.1 Metal PPi................................................................................................................. 18 2.4.2 Mixed metal PPi ...................................................................................................... 19 2.5 Characterization ............................................................................................................ 20 3 Results and discussion .......................................................................................................... 21 3.1 Decomposition of urea .................................................................................................. 21 3.2 Titration ......................................................................................................................... 22 3.3 Injection ......................................................................................................................... 23 3.3.1 Metal PPi................................................................................................................. 23 3.3.2 Mixed metal PPi ...................................................................................................... 27 3.3.3 X-Ray diffraction ..................................................................................................... 28 3.3.4 Energy dispersive X-ray analysis ............................................................................. 28 4 Conclusions ........................................................................................................................... 31 5 Outlook ................................................................................................................................. 32 6 Acknowledgements .............................................................................................................. 33 7 References ............................................................................................................................ 34 1 Introduction For a good functionality, the human body needs sufficient minerals. Examples of important dietary minerals are iron, calcium, magnesium and zinc. Mineral deficiency can develop when insufficient mineral are absorbed from the diet and it is common in developing countries as well as industrialized parts of the world [1]. When such a deficiency is not treated in time it can lead to serious diseases such as osteoporosis (Mg) [2], anemia (Fe) and growth retardation (Zn) [3]. One solution to prevent these diseases is eating food rich in minerals. Unfortunately, this solution is not applicable in all cases. Another solution is fortification of foods with these minerals [4]. This can easily be done for solid products as a powder, but for liquid products it is more challenging. For iron, food fortification can be achieved by addition of water soluble iron salts such as ferrous sulfate. But while it is highly bioavailable, it leads to unacceptable colour and flavour changes [5]. An alternative is using water insoluble compounds. Ferric pyrophosphate is water insoluble and is already being applied in infant cereals and chocolate drink powders [6]. The main advantage is that adverse colour or palatability changes are negligible [6, 7]. It is slightly soluble in diluted acid, for example gastric juice, and as a result the iron is easily and effectively absorbed in the human body [6, 7]. Additionally, pyrophosphates are generated in ATP hydrolysis processes, which are essential for cellular functioning in living organism [8]. This suggests that pyrophosphates are biocompatible. Considering these advantages of pyrophosphate salts, colloidal dispersions of magnesium-, zinc- and calcium pyrophosphate were prepared. Dispersions of magnesium pyrophosphate were found to be stable for five months. In a next step, mixed metal pyrophosphate salts were prepared by addition of a second cation to the magnesium. There are two main reasons for this. Firstly, adding multiple minerals in a single system makes it a more versatile and broadly applicable additive. Secondly, some minerals by themselves are highly reactive with the foods to which they are added (e.g. iron [5]). Diluting such a mineral with another, less reactive cation in a system of colloidal pyrophosphate could reduce the overall reactivity of the system. Once stable colloidal dispersions are obtained, they can finally be applied in liquid nutrition. Synthesis was performed using re-precipitation based on supersaturation, which is induced by raising the pH in a controllable way. Three different methods were used, which were decomposition of urea, titration with sodium hydroxide and injection. Characterization was performed by dynamic light scattering, transmission electron microscopy, energy dispersive X-ray analysis and powder X-ray diffraction. 7 Figure 1. DLVO potential is the sum of Van der Waals attraction and electrostatic repulsion. The change in free energy is plotted as a function of particle separation [10]. 1.2 Colloidal dispersions Colloidal dispersions are systems where one state of matter (solid, liquid or gas) is finely dispersed in another one, such as solid particles in liquid media, called a suspension or liquid droplets in a liquid phase: an emulsion. The size range of colloidal particles is in between 1 and 1000 nm in at least one dimension. Colloidal dispersions have a higher state of free energy compared to bulk material, which is thermodynamically unfavourable [9]. 1.2.1 Stability The DLVO theory describes the stability of charged particles in aqueous media. The stability mainly depends on two opposite contributions acting on these particles in the dispersion medium. These contributions come from the attractive Van der Waals forces and electrostatic repulsion. When summed, the DLVO potential can be obtained. This potential yields energy as a function of the separation distance between two particles, as shown in figure 1 [10] Due to Brownian motion colloidal particles in a dispersion approach each other, driven by thermal energy. The separation between particles decreases and at a certain distance the particles start to interact. The probability of flocculation depends on the height of the energy barrier present in the DLVO potential. If the energy barrier is sufficiently high, larger than a few kT, particles resist flocculation and the system remains well dispersed: the system is in a metastable state referred to as kinetically stable. When the energy barrier is on the order of kT, thermal fluctuations are sufficient to overcome the barrier and particles will aggregate. An aggregate falling out of the colloidal size range usually phase separates or changes its structure to a more dense form, which is called coagulation [11, 12]. 1.2.2 Stabilization To ensure stability, repulsive forces must be dominant. This can be achieved by either steric stabilization or by electrostatic stabilization. 8 Figure 2. Steric stabilized colloidal particles at separation distance h, having an adsorbed layer of thickness σ (A). The free energy increases if the polymers start to interact when h << 2σ, leading to repulsion. The polymer tail length increases from I to III (B) [9]. Steric stabilization Steric stabilization is achieved by the presence of surfactant molecules or polymeric layers that are adsorbed or grafted onto the surface of the colloids. These molecules consist of parts that are usually insoluble and have strong affinity for the surface, while other parts are strongly solvated. These molecules will stabilize the particles and keep them in solution. The extended stabilizing chains form an adsorbed layer having a thickness in the order of 5-10 nm, depending on the chain length [12]. If two particles of radius r, both containing an adsorbed layer of thickness σ, approach each other, their layers start to interact at a separation distance (h) smaller than 2σ, see figure 2A. The polymers start to overlap or the layers undergo compression, both resulting in an increase in local density. First, unfavourable mixing between polymer chains occurs, rising the local osmotic pressure. Second, a decrease in volume available for the polymer chains reduces the configurationally entropy. These factors lead to a strong repulsion [12]. A combination of steric repulsive forces and the attractive Van der Waals forces result in a total interaction potential as schematically represented in figure 2B. The separation at which repulsion begins depends among other things on the polymer tail length. If the chains are long enough to reduce the depth of the potential well in the order of kT, the system remains well dispersed by Brownian motion [9]. Electrostatic stabilization Most particles in aqueous media are charged as a result of ionizable groups located on the surface, which dissociate in polar liquid. In an electrolyte solution, oppositely charged ions are attracted to the particle, leading to an inhomogeneous ion distribution. This ion distribution forms a so-called electrical double layer as illustrated in figure 3A. When two particles approach each other, their electric double layers start to overlap, leading to electrostatic repulsion [9]. 9 Figure 3. Charge stabilized particles in electrolyte solution, surrounded by electric double layer (A). DLVO potential depends on the ionic concentration, which increases from I to IV. At higher concentration, (III, IV) the energy barrier disappears (B) [10]. The Debye-Huckel screening length κ-1 plays an important role in the electric double layer thickness and depends on ionic strength and temperature, as shown in equation 1 [12, 13]. κ−1 = ( ππ ππ ππ΅ π 1/2 ) 2ππ΄ π 2 πΌ (1) εr is the relative permittivity, εo the permittivity in free space, e is the elementary charge, NA Avogadro’s number and I the ionic strength. The ionic strength depends on ci, which is the ionic concentration and zi: the valency of the ion species including the sign of the charge, see equation 2 [14]. I = (1/2) ∑ππ=1 ππ π§π2 (2) The influence of ionic concentration on colloidal stability is shown in figure 3B. At a low ionic strength, the double layer is extended. Repulsion dominates, resulting in a high energy barrier resisting thermal fluctuations (I). If the electrolyte concentration increases, the double layer is compressed and repulsive interactions will be reduced. As a result, a secondary minimum appears in the total interaction potential (II). When the depth of this minimum is on the order of a few kT, weak flocculation occurs. The flocs formed do not completely dissociate by Brownian motion, but if externally forces are applied such as stirring or by lowering the salt concentration these flocs can be redispersed [9, 10]. At high ionic strength, the electric double layer is further compressed. Van der Waals forces dominate and the height of the energy barrier is significantly reduced (III, IV). When dropped to the order of kT or below, irreversible aggregation takes place and colloidal dispersions are no longer stable. 1.2.3 Zeta potential and colloidal stability The zeta potential is an easily accessible method that is used to indicate if a system might be stable or not [13]. The electrical double layer, described in the previous section, can be 10 Figure 4. The electric double layer of charged particles is composed of the Stern layer and diffuse layer. The zeta potential can be derived at the slipping plane in the diffuse layer [11]. Figure 5. Plot of zeta potential versus pH. At 0 mV the IEP is reached. Expected stable and unstable regions are indicated [11]. divided in two layers: the Stern layer and the diffuse layer. Ions close to the particle surface are assumed to be strongly adsorbed, in the Stern layer. At a certain distance from the surface, in the diffuse layer, ions are less strongly adsorbed. The diffuse layer can be split in two regions: one in which ions will move with the particle when moving through the medium and one where ions will remain in their places. These two regions are separated by an notional boundary, called the slipping plane. At this slipping plane, the zeta potential can be derived from the mobility of the particles. This is schematically represented in figure 4. The zeta potential gives an indication of the potential stability of the system. Empirically, an aqueous colloidal dispersion having a zeta potential higher than + 30 mV or lower than -30 mV can be considered stable [11]. Important factors that influence the zeta potential are pH and ionic strength. If base is added to negatively charged particles, the zeta potential becomes more negative. In the presence of acid, the zeta potential will be less negative until the iso-electric point (IEP) is reached, where the charge is neutralized. Further addition of acid leads to a positive zeta potential. The influence of pH on the zeta potential is shown in figure 5. As mentioned previously, the thickness of the double layer and thus the zeta potential depends on the ionic concentration and valency of the dissolved ionic species. Additionally, ions can interact with charged surfaces. Specific adsorption leads to a change in IEP and in extreme cases to a reversal of the surface charge [11, 15]. 1.3 Nucleation and growth A general and often used method for synthesis of colloidal dispersions is nucleation and growth. If a solution contains more dissolved material than its solubility limit, the solution is supersaturated and precipitation is induced. This can be achieved by chemical reaction producing a poorly soluble product or by a change in temperature, pH or solvent 11 Figure 6. Phase diagram of a solution. Supersaturation is achieved by cooling below Tc. Nucleation and growth starts when the system is in the metastable region. composition (by addition of an anti-solvent). If the solubility is reduced below a critical value, a metastable region will be entered. In this region precipitation starts, leading to an increase in Gibbs free energy. By further quenching an unstable region is entered, where no energy barrier is present and phase separation occurs. This process is called spinodal decomposition. A phase diagram of a supersaturated solution achieved by cooling is schematically represented in figure 6 [16]. In homogeneous nucleation, particles will precipitate forming small clusters (nuclei) of approximately 1-10 nm. In classical nucleation theory, the free energy of a cluster takes both the bulk phase and the surface into account: g(n) = nμb + σA, (3) where nμb is the free energy of the bulk. n the amount of molecules and μb the chemical potential of the bulk material. σA is the free energy contribution from the surface. σ the surface tension and A the surface area, which is proportional to bn2/3. b is a geometric factor depending on the shape of the nucleus. The formation of a cluster of type A molecules can be represented as (4). nAο An (4) The free energy change per mole An is equal to the free energy of a cluster minus the free energy of dissolved monomers: ΔG = g(n) – nμ (5) For dilute solutions it can be assumed that: μ = μ0 + kT ln x, (6) with μ0 is the standard chemical potential in solution and x the mole fraction. By inserting (3) and (6) into equation (5) we obtain for the free energy: ΔG = n[μb - μ0 - kT ln x] + σbn2/3 (7) 12 Figure 7. Free energy as a function of cluster size n. For increasing supersaturation (I, II) both nc and ΔGc decreases (A). Concentration of dissolved species during formation of a uniform dispersion. If the concentration exceeds critical supersaturation nucleation starts, lowering the concentration of dissolved material. Depletion of the solution leads to a drop in concentration. Below critical supersaturation nucleation is stopped. The shorter τ, the more uniform the dispersion (B). If a solution is saturated x =xsat and μb = μ0 + kT ln xsat, (7) becomes: ΔG = - nkT ln [x/xsat] + σbn2/3 (8) Here, the ratio x/xsat is the supersaturation ratio S of the solution. ΔG as a function of n is shown in figure 7A. At the maximum, the derivative of this function is zero. Solving equation (8) gives the critical cluster size nc and the activation energy barrier ΔGc, needed to overcome for the formation of a cluster. If a cluster contains fewer molecules than nc the cluster will dissolve, decreasing the Gibbs free energy. But when more molecules are present compared to nc the cluster will grow. Both nc and ΔGc depend on the supersaturation ratio, which decreases if S increases. Lowering the surface tension has a similar effect [9, 16]. At a certain concentration ΔGc will be on the order of kT, where nuclei are produced by thermal fluctuations. This is called critical supersaturation. For synthesis of colloidal dispersions, growth has to be stopped when particles are in the colloidal size range. If the concentration of dissolved material increases rapidly and critical supersaturation is slightly exceeded for a short time nuclei will form. This nucleation leads to a decrease in concentration of dissolved material. When dropped below critical supersaturation, nucleation stops and particles will grow uniformly obtaining monodisperse particles of controlled size [9]. The change in dissolved species during nucleation and growth processes is shown in figure 7B. 1.4 Methods and surfactants The synthesis of colloidal dispersions of metal pyrophosphate salts consists of two stages. At first, an intermediate was prepared by precipitation. Since most metal pyrophosphate salts are soluble in acid, in the second step the intermediate was dissolved in HCl and reprecipitated by raising the pH in a controllable way. Three different methods were used for synthesis. These methods were decomposition of urea, titration and injection. 13 Figure 8. Decomposition of urea at a temperature of 90oC [18]. The first method is performed by the addition of urea to the dissolved intermediate solution and heating [17]. The urea slowly decomposes at elevated temperature. Decomposition of urea is a two-step reaction where NH3 is produced, acting as a base to raise the pH slowly, as shown in figure 8 [18]. Critical supersaturation is slightly exceeded and nuclei will form. When surfactants are used, they can adsorb onto the particle surface to encapsulate nuclei and stop further growth. Titration is commonly used as a method for synthesis of particles in dispersion. NaOH is added drop wise to the dissolved metal pyrophosphate solution. When base is added, the solubility of metal pyrophosphate decreases and supersaturation is reached. When critical supersaturation is exceeded, precipitation is induced. Injection provides a short precipitation time. For short precipitation times, small particles having an uniform size distribution are expected to be formed, as described in section 1.3. Apart from encapsulation of nuclei, surfactants can stabilize particles. Surfactants are classified being anionic, cationic, non-ionic or zwittterionic. Lots of variations are possible in the structure of tail- and head group. Examples of such variations are single or double, straight or branched hydrocarbon chain tails and the charge, type of molecules and the size of the head groups [13]. These variations determine the affinity of the surfactant to the particle surface and thus whether or not surfactants will adsorb. Additionally, ATP can be used. ATP consists of a nucleotide part and three phosphate groups. These phosphate groups can be incorporated into the metal pyrophosphate structure while the nucleotide part blocks further crystal growth. An overview of molecules used for synthesis is shown in table 1. Table 1. Types of molecules used for synthesis of metal pyrophosphate. Molecule Type CTAB Cationic SDS Anionic Igepal CO-720 Non-ionic ATP Incorporation Structure 14 Figure 9. An overview of the synthesis methods. 2 Experimental As mentioned before, a two-stage synthesis was performed for obtaining colloidal dispersions of (mixed) metal pyrophosphate (PPi) salts. An intermediate was prepared first, which was used as a starting material for further synthesis. Second, this intermediate was dissolved in HCl and re-precipitated by decomposition of urea, titration or injection. For each method, samples without any surfactants, referred as “bare’’, and samples with surfactants were prepared. This is schematically represented in figure 9. The sample names for the metal pyrophosphate salts were composed the metal used, PPi, the amount of surfactant (mmol) and the surfactant. If more samples were made using the same method, the sample name ends with the difference between them. The sample names of the mixed systems were composed of the metals and their ratios. The naming conventions for the samples used in this thesis are shown in table 2. In all experiments Millipore water purified by a Synergy water purification system was used. The intermediates dissolved in HCl were filtered using a syringe filter (Pall Acrodisc syringe filters with 0.1 µm Supor membrane for MgPPi and Minisart disposable cellulose acetate filter, 0.2 µm pore size, 16534-K for FeMgPPi), attached to a 20 mL syringe to remove dust. The re-precipitated samples were washed to remove excess salt as described in their respective sections. After washing, all samples were redispersed in 50 mL water. Table 2. Sample names and their explanation for metal PPi and mixed metal PPi. Metal PPi: Explanation Mixed metal PPi Explanation U - Method I Method Mg Cation - PPi _ 1 CTAB _ PPi Amount (mmol) Surfactant 1 Fell 50 Mg PPi Ratio Cation Cation PPi Ratio 15 7 Difference between the samples (e.g. pH) when more were prepared using the same method 2.1 Intermediates 2.1.1 Metal PPi MgPPi 50 mmol Sodium pyrophosphate decahydrate (Na4P2O7·10H2O, Acros) was dissolved in 800 mL water. To this solution, a 50 mL 1 M hexahydrous magnesium chloride (MgCl2·6H2O, Fluka) solution was added drop wise to the PPi in one hour while the solution was stirred using a magnetic stirrer. ZnPPi 50 mmol anhydrous ZnCl2 (Sigma-Aldrich) was dissolved in 150 mL water and added drop wise in one hour to a 700 mL 72 mM PPi4- solution. During addition, the solution was continuously stirred. CaPPi 12.5 mmol CaCl2 (Sigma-Aldrich) was dissolved in 20 mL water. This was added drop wise in 30 minutes to a 200 mL solution, containing 12.5 mmol PPi4- while stirred. 2.1.2 Mixed metal PPi FeMgPPi Intermediates in different ratios Fe:Mg (shown in table 3) were prepared by dissolving 16 22 mmol MgCl2·6H2O and 0.2-2.0 mmol FellCl2·4H2O or FelllCl3·6H2O (both Sigma-Aldrich) in 20 mL water. This solution was added drop wise in 30 minutes to a 200 mL 60 mM PPi4solution while stirred. For simplicity, charge neutral salt complexes in stoichiometric ratios were assumed to be formed. ZnMgPPi, CaMgPPi 0.2 mmol ZnCl2 or CaCl2 and 10 mmol MgCl2·6H2O (ratio M:Mg 1:50) were dissolved in 20 mL water. This was added drop wise to a 200 mL solution, containing 5.1 mmol PPi4- in 30 minutes under continuous stirring. Table 3. Composition of Fe, Mg and PPi used for each intermediate of FeMgPPi. intermediate Fell/Felll (mmol) Mg (mmol) PPi (mmol) 1Fell10MgPPi 1Fell20MgPPi 1Fell50MgPPi 1Fell100MgPPi 1.79 0.99 0.40 0.20 16.8 19.8 20.0 22.2 9.20 13.1 10.2 10.1 1FelIl10MgPPi 1FelIl20MgPPi 1FelIl50MgPPi 1FelIl100MgPPi 2.01 1.07 0.44 0.19 19.3 19.5 19.8 20.0 11.0 10.5 10.7 10.1 16 FeCaZnMgPPi 0.2 mmol of CaCl2, ZnCl2, FellCl2·4H2O and 33 mmol MgCl2·6H2O (ratio Fe:Ca:Zn:Mg 0.3:0.3:0.3:50) were dissolved in 30 mL water. This solution was added drop wise to a 200 mL 85 mM pyrophosphate solution in 30 minutes while stirred. All dispersions were stirred for one hour after addition was complete. The precipitate was washed three times with water and twice with acetone at 2000 rpm (931 g) for 20 minutes. Finally, all metal pyrophosphate intermediates were dried in an oven at 37oC for two days and all mixed metal PPi intermediates were dried at 35oC for one day [17]. 2.2 Decomposition of urea MgPPi 0.56 g MgPPi intermediate was completely dissolved in a 50 mL 0.3 M HCl solution. Urea (Roht) and 1, 5 or 10 mmol CTAB (Sigma) or 5 mmol ATP-Na2 salt (Serva) were added. One bare sample was prepared. The concentration of urea was 0.4-2.0 M. CTAB was dissolved by ultrasonication for two hours. The solution was heated at 90oC using an oil bath, while being stirred and refluxed [17]. The pH went up to a final pH of 7 in approximately two to three hours. Precipitation started at pH 5 and a white suspension was obtained. During synthesis of U-MgPPi5ATP the solution turned yellow while heated, which probably indicates (partial) decomposition of ATP [19]. ZnPPi 0.76 g ZnPPi intermediate was dissolved in 50 mL 0.3 M HCl. Urea was added to yield a concentration of 0.4 M. No surfactants were used. The solution was heated at 90oC for 3.5 hours under continuous stirring and refluxing. Precipitation started at pH 3 and heating was continued until pH 6 was reached. When the final pH was reached, heating was stopped and the dispersion slowly cooled down to room temperature in 30 minutes while stirring was continued. All samples were washed three times with water at 2000 rpm for 40 minutes. An overview of the samples prepared by this method is shown in table 4. Table 4. Samples prepared by decomposition of urea. Sample Mgppi (g) [PPi] (mM) Surfactant (mmol) [Urea] (M) Urea releasing time (h) pH U-MgPPi U-MgPPi_5ATP U-MgPPi_1CTAB U-MgPPi_5CTAB U-MgPPi_10CTAB U-ZnPPi 0.55 0.56 0.55 0.56 0.55 0.76 50 50 50 50 50 50 4.6 1.0 5.0 10.5 - 2.0 0.4 1.0 0.4 0.4 0.4 0.5 5.5 2.0 3.0 3.0 3.5 7 5 7 6 7 6 17 Table 5. Samples prepared by titration. Sample Mgppi (g) Final Vol. (mL) [PPi] (M) Surf. (mmol) [HCL] (M) mL 1M NaOH Time (min) Final pH T (o ) T-MgPPi_30 T-MgPPi_4 T-MgPPi_1ATP T-MgPPi_1CTAB 0.53 0.55 0.55 0.56 60 43 55 53 40 60 50 50 0.9 1.0 0.3 0.4 0.4 0.4 15 8 15 18 30 4 15 15 7 7 7 7 22 23 26 24 2.3 Titration For each sample, 0.56 g MgPPi intermediate was dissolved in 35 mL 0.4 M HCl. To two samples 1 mmol CTAB or ATP was added. About 15 mL 1 M NaOH was added drop wise to the MgPPi solution in various time intervals, yielding a final volume of circa 50 mL. During synthesis, pH and temperature were monitored and the solution was continuously stirred. Precipitation started when the pH was in between 4.5 and 5. The addition of NaOH was stopped when pH 7 was reached. Stirring was continued for 10 minutes. The precipitate was washed three times with water at 2500 rpm (1455 g) for 40 minutes. An overview of these samples is shown in table 5. 2.4 Injection 2.4.1 Metal PPi MgPPi 0.56 g MgPPi intermediate was dissolved in 15 mL 1 M HCl and transferred to a 20 mL syringe. 35 mL 0.36 M NaOH solution was vigorously stirred using a magnetic stirrer. 1 mmol surfactant was added to the alkaline solution. CTAB was dissolved by ultrasonication and Igepal co-720 (Aldrich) was heated at 500C until completely dissolved. The MgPPi solution was quickly injected into the NaOH solution, which directly turned turbid. After injection, stirring was continued for 10 minutes. The samples were washed three times with water: two times at 2500 rpm for 40 minutes and once at 3000 rpm (2095 g) overnight. IMgPPi_1ATP was centrifuged two times at 2500 rpm for 40 minutes, followed by dialysis. 50 mL sample was dialyzed for two days, refreshing the water (500 mL) once a day. ZnPPi 0.76 g ZnPPi intermediate was dissolved in 15 mL 1 M HCl and the solution was quickly injected in a 35 mL 0.36 M NaOH solution under stirring. No surfactants were added. Precipitation started immediately, yielding a final pH of 8. After injection, the dispersion was stirred for another 10 minutes. ZnPPi was washed two times using a centrifuge at 2000 rpm for 20 minutes and once at 3000 rpm for three hours. 18 CaPPi 0.63 g intermediate was dissolved in 15 mL 1 M HCL solution. The dissolved intermediate was injected in a 0.39 M NaOH solution under continuous stirring. One sample was prepared containing Igepal, as described previously. Stirring was continued for 10 minutes after injection. Both samples were washed three times at 2500 rpm for 20 minutes. 2.4.2 Mixed metal PPi FeMgPPi, ZnMgPPi, CaMgPPi and FeCaZnMgPPi 0.56 g intermediate was dissolved in 15 mL 1 M HCl. This was quickly injected in a vigorously stirred 35 mL 0.39 M NaOH solution using a syringe. A final pH of 7 was reached and stirring was continued for 10 minutes. The samples were washed once at 2500 rpm for 40 minutes and once at 3000 rpm overnight. Exceptions are the 1: 10 ratios of FeMgPPi. These were washed two times at 2500 rpm for 40 minutes. An overview of all samples prepared by the injection method is shown in table 6. Table 6. Samples prepared by injection. Intermediate (g) [PPi] (M) Surfactant (mmol) Vol. NaOH (mL) [OH-] (M) Final pH 0.56 50 - 35 0.36 7 0.56 50 - 35 0.43 11 0.56 50 0.9 35 0.36 7 0.55 50 1.0 35 0.36 11 0.56 50 1.0 35 0.39 7 0.56 50 1.0 35 0.39 7 0.76 50 - 35 0.36 8 0.63 50 - 35 0.39 7 0.62 50 1.1 35 0.39 7 I-1Fell10MgPPi I-1Fell20MgPPi I-1Fell50MgPPi I-1Fell100MgPPi 0.56 50 - 35 0.39 7 0.56 50 - 35 0.39 7 0.56 50 - 35 0.39 7 0.57 50 - 35 0.39 7 I-1Felll10MgPPi I-1Felll20MgPPi I-1Felll50MgPPi I-1Felll100MgPPi 0.56 50 - 35 0.39 7 0.56 50 - 35 0.39 7 0.56 50 - 35 0.39 7 0.56 50 - 35 0.39 7 I-1Zn50MgPPi I-1Ca50MgPPi 0.56 0.56 50 50 - 35 35 0.39 0.39 7 7 I-0.3Fe0.3Ca0.3 Zn50MgPPi 0.56 50 - 35 0.39 7 Sample Metal PPi I-MgPPi_7 I-MgPPi_11 I-MgPPi_1ATP I-MgPPi_1CTAB I-MgPPi_1Igepal I-MgPPi_1SDS I-ZnPPi I-CaPPi I-CaPPi_1Igepal Mixed metal PPi 19 2.5 Characterization The morphology of the dried samples was determined using a Transmission Electron Microscope (TEM) Philips Tecnai 12 at an accelerating voltage of 120 kV. Elemental analysis was performed by Energy dispersive X-ray analysis (EDX) using a Philips Tecnai 20 microscope at an acceleration voltage of 200 kV. X-ray diffractograms were obtained using a Bruker D8 diffractometer with Cu-Kα radiation, operating at 30 kV and 45 mA. Dispersions were analyzed by Dynamic Light Scattering (DLS) by using a Malavern Instruments Zetasizer Nano series apparatus at a scattering angle of 173o and an equilibration time of five minutes. 20 3 Results and discussion 3.1 Decomposition of urea TEM results of ZnPPi (figure 10A) showed aggregated amorphous spheres with a size ranging from 30 - 100 nm and larger needle-shaped particles. Dispersions of these particles settled out within a day. DLS measurements of MgPPi (table 7) showed particle sizes above 1000 nm, which indicates presence of large particles or aggregates. This was confirmed by TEM analysis, as shown in figure 10B-D. Large crystalline platelets and aggregates were formed. Some of the platelets were fragmented by centrifugation. The zeta potential could not be measured accurately due to the fast sedimentation of these large particles. Decreasing the synthesis time by increasing the urea concentration did not led to smaller particle sizes. Summary We were unable to obtain stable dispersions by using this method. A possible explanation could be that the surfactants we used had too little affinity for the particle surface. As a result, growth was continued and large particles were formed because it is thermodynamically more favorable for molecules to grow on already existing particles rather than creating new nuclei. Figure 10. TEM results urea method: U-ZnPPi (A),U- MgPPi_bare (B), UMgPPi_ATP (C), U-MgPPi_CTAB (D). All samples that contained CTAB gave comparable results. 21 Table 7. DLS results for the urea and titration method. Sample Size (nm) Zeta potential (mV) Conductivity (mS/cm) > 1000* > 1000* > 1000* > 1000* > 1000* -1 - 24 0 - 10 +2 0.07 0.01 0.46 0.50 0.49 70 70 > 1000* 140 115 > 1000* - 51 - 59 -1 - 45 - 65 - 12 0.34 2.00 1.39 0.16 4.73 0.29 Urea method U-MgPPi U-MgPPi_5ATP U-MgPPi_1CTAB U-MgPPi_5CTAB U-MgPPi_10CTAB Titration method T-MgPPi_4 T-MgPPi_4 ** T-MgPPi_30 T-MgPPi_1ATP T-MgPPi_1ATP** T-MgPPi_1CTAB * Sizes larger than 1000 nm cannot be measured and can only be used as indication. ** Measurements were performed eight months after synthesis. 3.2 Titration Titration of MgPPi with sodium hydroxide in 30 minutes led to the formation of small needles and the addition of CTAB had no effect on this. These needles arranged in star-like structures and aggregated. TEM images are presented in figure 11A-B. The aggregates were in the micron size range, as can be concluded from both TEM and DLS and the samples sedimented within 24 hours. Addition of ATP led to stable dispersions of small needles and platelets of circa 70 nm (figure 11C). For shorter titration times (T-MgPPi_4) stable dispersions of platelets of approximately 20 - 50 nm were formed (figure 11D). DLS measurements determined sizes of 140 nm (T-MgPPi1ATP) and 70 nm (T-MgPPi_4). The negative zeta potential confirmed this stability. Aged dispersions of T-MgPPi_4 and TMgPPi1ATP stored in plastic centrifuge tubes were still stable after eight months, see table 7 for DLS results. Summary A decreased precipitation time resulted in stable dispersions. The disadvantage of this method was that reaction conditions (i.e. final volume and titration time) were hard to control, causing irreproducible results. Because of this irreproducibility, we have decided not to attempt the preparation of ZnPPi and CaPPi dispersions with this method. 22 Figure 11. TEM results titration method: T-MgPPi_30 (A), T-MgPPi_1CTAB (B), T-MgPPi_1ATP (C), T-MgPPi_4 (D). 3.3 Injection 3.3.1 Metal PPi MgPPi Addition of CTAB resulted in large thin needles of up to 10 μm, as shown by the TEM image in figure 12A. DLS measurements (table 8) showed sizes larger than 1000 nm and a zeta potential of + 4 mV, indicating rapidly sedimentation. For the bare samples (I-MgPPi_11 and I-MgPPi_7) the structure depended on pH: a pH above 8 led to formation of amorphous aggregated spheres (12B), while at neutral pH small platelets of 50 - 90 nm were present (12C). Sizes obtained by DLS were > 1000 nm for the amorphous spheres and 95 nm for the platelets. Additionally, I-MgPPi_7 was dried in an oven for one week at 55oC and 100oC, obtaining crystalline spherical particles of approximately 150 nm (figure 12D). Unfortunately, attempts to reproduce these spheres were unsuccessful. Table 8. DLS results of MgPPi, prepared with the injection method. Sample Size (nm) Zeta potential (mV) Conductivity (mS/cm) I-MgPPi_7 I-MgPPi_11 I-MgPPi_1ATP I-MgPPi_1CTAB I-MgPPi_1Igepal I-MgPPi_1SDS 95 > 1000* > 1000* > 1000* 115 150 - 47 - 59 -5 +4 - 40 - 52 0.92 1.05 0.01 0.69 0.23 0.23 * Sizes larger than 1000 nm cannot be measured and can only be used as indication. 23 Figure 12. TEM results injection method: I-MgPPi_1CTAB (A), I-MgPPi_11 (B), I-MgPPi_7 (C), IMgPPi_7_dried (D), I-MgPPi_11_ aged (E), I-MgPPi_7_aged (F). Addition of ATP, Igepal or SDS had no effect on the particle shape and TEM results of these samples were comparable to those of I-MgPPi_7. However, I-MgPPi1ATP particles were aggregated and sedimented within a day, while the samples that contained Igepal and SDS were stable for at least two months. This aggregation may be a result of the low conductivity, as we will show in the next section. In time, the amorphous spheres of I-MgPPi_11 had changed into small crystalline needles while the platelets remained unchanged, see figure 11E-F. I-MgPPi_11 was stored in a plastic centrifuge tube and was still stable after eight months, while I-MgPPi_7 was stored in glass and started to aggregate after five months. Aging of I-MgPPi_7 is shown in figure 13. Aggregates could not be redispersed by vigorous stirring or ultrasonication. The initial decrease in particle size after 20 days can be explained by etching of curved surfaces [20]: after washing, the ionic concentration was lowered and the MgPPi salt started to dissolve a little, which was the fastest at the corners. This finally led to separate particles. Figure 13. Aging of I-MgPPi_7, measured using DLS. After synthesis the size of the aggregates decreased, as a result of etching. Particles started to aggregate after five months. 24 Figure 14. DLS measurements of MgPPi_7 taken after various washing steps. Size versus conductivity (A) and zeta potential versus conductivity (B) More detailed figure of conductivity versus size. At conductivity in between 0.23 and 2.40 mS/cm stable dispersions were obtained (C). Stability and conductivity The zeta potential, size and conductivity were measured using DLS after various washing steps, as shown in figure 14A-B. First, the sample was freshly prepared (a). Second, the sample was centrifuged one to three times (b,c and d) and finally dialyzed (e) for one day (35 mL sample in 350 mL water). A minimum in size (circa 150 nm) appeared when the sample was centrifuged the second and third time. Both dispersions were stable and had a zeta potential of - 45 mV. In figure 14C DLS results of MgPPi dispersions at conductivity ranging from 0 - 2.5 mS/cm are shown. A conductivity between 0.13 and 2.40 mS/cm resulted in stable dispersions which were slightly turbid. These particles had dimensions of approximately 100 - 150 nm, while at conductivity lower than 0.13 mS/cm particles were aggregated and formed macroscopic clusters. These dispersions were more turbid and sedimented within a day. A minimum value of the zeta potential, - 63 mV, was reached after the first washing step. At this minimum aggregates were too large for being stable. Further washing steps resulted in a less negative zeta potential. This decrease in zeta potential and the increase in size might be an indication for the loss of surface charge: the Debye screening length decreases and particles aggregate. When the potential becomes too low, these aggregates could not be redispersed either by ultrasonication or by bringing the conductivity back into the stable range by addition of NaCl. 25 Figure 15. TEM results of ZnPPi (A) and CaPPi (B). ZnPPi, CaPPi In figure 15A, the TEM result of ZnPPi is presented. Generally, platelet-shaped particles of about 200 nm were found, as confirmed by DLS results (table 9). Despite a zeta potential of - 61 mV, the ZnPPi dispersions were not stable over time. CaPPi consisted mainly of platelets having dimensions larger than 1 μm, with most of them broken by centrifuging. TEM results (figure 15B) and DLS results (table 9) obtained comparable sizes for both bare and Igepal containing samples. CaPPi dispersions settled out within six hours. Table 9. DLS results of ZnPPi, CaPPi, and mixed metal PPi obtained by the injection method. Size (nm) Zeta potential (mV) Conductivity (mS/cm) 215 > 1000* > 1000* - 61 - 58 - 50 0.25 0.03 0.13 I-1Fell10MgPPi I-1Fell20MgPPi I-1Fell50MgPPi I-1Fell100MgPPi > 1000* 140 150 155 - 14 - 47 - 46 - 44 0.14 0.50 0.27 0.14 I-1Felll10MgPPi I-1Felll20MgPPi I-1Felll50MgPPi I-1Felll100MgPPi > 1000* 170 120 155 - 36 - 42 - 37 - 43 0.33 0.24 0.20 0.22 I-1Zn50MgPPi I-1Ca50MgPPi I-0.3Fe0.3Ca0.3Zn50MgPPi 170 - 43 0.15 750 - 42 0.18 175** - 42 0.14 Sample ZnPPi, CaPPi I-ZnPPi I-CaPPi I-CaPPi_1Igepal Mixed metal PPi * Sizes larger than 1000 nm cannot be measured and can only be used as indication. ** Two sizes were determined. Main size: 175 nm and > 1000 nm (small distribution). 26 3.3.2 Mixed metal PPi FeMgPPi Small thin needles, arranged in star-like structures were formed for I-1Fell10MgPPi and I1Felll10MgPPi, see figure 16A. DLS measurements (table 9) yielded sizes of several microns. Both dispersions sedimented within eight hours. For the higher ratios (FeII or Felll:Mg 1:10, 1:50 and 1:100) stable, slightly turbid dispersions were obtained. Similar structures were formed compared to I-MgPPi_7, as shown in figure 16B. Concerning conductivity, FeMgppi (except 1:10 ratios) show similar behavior as MgPPi described previous. ZnMgPPi A stable slightly turbid dispersion of ZnMgPPi in a ratio Zn:Mg 1:50 was obtained. TEM images (figure 16C) were comparable to those of I-FeMgPPi and I-MgPPi_7. DLS determined particle sizes at 170 nm and a zeta potential of - 43 mV. CaMgPPi In TEM images (figure 16D) of CaMgPPi in a ratio Ca:Mg 1:50, amorphous structures were observed. Part of this dispersion sedimented within one hour. After sedimentation, the dispersion remained turbid. DLS measurements determined an average particle size of 750 nm and a zeta potential of - 42 mV. Figure 16. TEM results of mixed metal PPi: 1Fell10MgPPi (A), 1Felll100MgPPi (B), 1Zn50MgPPi (C), 1Ca50MgPPi, (D) and I-0.3Fe0.3Ca0.3Zn50MgPPi (E). 27 Figure 17. XRD results for MgPPi and FeMgPPi in the ratios 1:10 and 1:50. Both FeMgPPi in the 1:10 ratios showed crystalline structures, while both 1:50 ratios and MgPPi were less crystalline. This could be an effect of particle size. FeCaZnMgPPi DLS analysis yielded two particle sizes: an average size of 175 nm and sizes larger than 1000 nm. The presence of large particles can be confirmed by the TEM image as shown in figure 16E. These large particles in sedimented within one hour and rest of the sample, small platelet-shaped particles comparable to those of MgPPi, remained well dispersed and the dispersion was slightly turbid. Previously, it was observed that dispersions of CaPPi and CaMgPPi (partly) sedimented because the presence of large particles, while ZnMgPPi, FeIIMgPPi, FeIIIMgPPi and MgPPi consisted of small particles and yielded stable dispersions. This might be an indication that the large particles mainly contained CaPPi. 3.3.3 X-Ray diffraction XRD measurements (figure 17) were obtained for I-MgPPi_7, FellMgPPi and FelllMgPPi (ratios 1:10 and 1:50). A crystalline structure was shown for FellMgPPi and FelllMgPPi in 1:10 ratio, while for FellMgPPi and FelllMgPPi in 1:50 ratio and MgPPi a less crystalline structure was observed. This can be an effect of peak broadening, which is common for small particles [21]. 3.3.4 Energy dispersive X-ray analysis The elemental composition of the intermediates (table 9) and re-precipitated samples (table 10 of I-MgPPi_7, FellMgPPi and FelllMgPPi in the ratios 1:10 and 1:50 have been determined. All intermediates contained a significant amount of Na and Cl, while the re-crystallized samples contained neither Na nor Cl. An explanation might be that the precursor salts were not completely dissolved during synthesis of the intermediates. In intermediates and final products all FeII and FeIII was incorporated, while only a part of Mg was built in (50 - 80 % for the intermediates and 15 - 60 % for the re-crystallized samples compared to the expected ratios). Considering the charge balance, both intermediates and re-precipitated samples had an excess of negative charges. This could be an indication of incorporation of hydrogen into the salt structure. An exception was the I-1FelI10MgPPi intermediate, which had a slightly positive charge. This may be a result of the standard deviation in Fe, which was on the order of the percentage Fe itself. 28 Table 9. Elemental composition determined by EDX of intermediates and expected ratios. Sample Na(%) Cl( %) Fe (%) Mg (%) P(%) Ratio Na Cl Fe Mg I-MgPPi_7 Expected 22.2 ± 8.3 10.1 ± 4.4 0.1 ± 0.2 23.1 ± 2.7 44.5 ± 9.7 1.00 0.45 0.01 1.04 1 - - - 2.00 1 I-1FelI10MgPPi Expected 27.8 ± 6.8 1.54 0.23 0.29 1.48 1 - - 0.18 1.82 1 I-1Fell50MgPPi Expected 18.5 ± 8.1 0.84 0.33 0.05 1.61 1 - - 0.04 1.96 1 I-1FelIl10MgPPi Expected 20.4 ± 6.3 0.95 0.39 0.19 1.14 1 - - 0.18 1.73 1 4.1 ± 1.1 7.4 ± 5.5 8.3 ± 3.2 5.2 ± 5.1 1.1 ± 0.5 4.0 ± 0.9 26.8 ± 3.3 35.6 ± 11.9 24.5 ± 1.0 36.1 ± 4.0 55.2 ± 7.8 42.9 ± 7.8 PPi Table 10. Elemental composition determined by EDX of re-precipitated (mixed) metal pyrophosphate salts and expected ratios. Sample Fe (%) Mg( %) P (%) Ratio Fe Mg PPi I-MgPPi_7 Expected 0.2 ± 0.2 12.5 ± 3.7 87.4 ± 3.6 0.00 - 0.29 2.00 1 1 I-1FelI10MgPPi Expected 7.3 ± 0.8 22.4 ± 6.9 70.3 ± 7.3 0.21 0.18 0.64 1.82 1 1 I-1Fell50MgPPi Expected 1.3 ± 0.6 34.6 ± 2.2 64.2 ± 2.7 0.04 0.04 1.08 1.96 1 1 I-1FelIl10MgPPi Expected 6.8 ± 0.8 13.6 ± 4.8 79.6 ± 5.5 0.17 0.18 0.34 1.73 1 1 I-1FelIl50MgPPi Expected 1.3 ± 0.3 36.6 ± 1.7 62.1 ± 1.8 0.04 0.04 1.18 1.94 1 1 Summary Stable dispersions of MgPPi and various mixed metal PPi salts were prepared. Particle sizes of 50 - 90 nm according to TEM and 95 - 170 nm according to DLS were found. The difference between these sizes can be explained by the fact that DLS determines the hydrodynamic size of small aggregates in dispersion while with TEM only the size of individual, dried particles was obtained. The preparation time for this method was short, leading to controllable reaction conditions and a high reproducibility. The stability of these dispersions depended on the cluster size of aggregated particles, ionic strength (conductivity) and surface charge (zeta potential). IMgPPi_7 was stable for five months. Addition of Igepal and SDS had no effect on the stability and shape of the particles, while CTAB led to different morphology and a decreased stability. Properties of the mixed metal pyrophosphate salts were similar to I-MgPPi_7 if sufficient Mg was used. Elemental analysis showed that the particles contained FeII or FeIII and Mg, indicating that the metals indeed were incorporated into the salt structure. For all samples 29 containing Ca, large particle sizes were observed, which sedimented in at least one hour. A possible explanation for this could be found in the elemental properties of Ca. Ca has a larger atomic radius and is less electronegative compared to Fe and Mg. Possibly, the Ca atoms could be too large for incorporation into the lattice structure of PPi. Additionally, there is a difference between elemental Ca and Mg regarding the reactivity with water: Ca reacts at room temperature while for Mg hot water is required [22]. 30 4 Conclusions Colloidal (mixed) metal pyrophosphate dispersions were prepared by a two-stage synthesis. An intermediate was prepared first, which was subsequently dissolved in HCl and reprecipitated in a controllable way. To induce precipitation, the pH was raised by one of three different methods. Decomposition of urea generally led to colloidally unstable dispersions of platelet-shaped particles and aggregates with dimensions larger than 1 μm. Titration of MgPPi led to stable dispersions only with short addition times. Reaction conditions were hard to control, making the results of this method irreproducible. The injection method had a short precipitation time and showed reproducible results. Stable dispersions of MgPPi and mixed metal pyrophosphate salts were obtained by the injection method and resulting systems consisted of platelet-shaped particles of approximately 50 - 90 nm according to TEM and 95 - 170 nm according to DLS. The stability depended on the ionic strength, the size of the aggregates and the surface charge. At conductivity between 0.13 and 2.40 mS/cm stable dispersions were obtained. MgPPi dispersion remained stable for five months. The use of Ca resulted in large particle sizes. Addition of CTAB led to stronger aggregation of particles, while ATP, Igepal and SDS had no influence on the particle shape and stability. From elemental analysis of FellMgPPi and FelllMgPPi, it can be concluded that both metals were incorporated in the particles. However, the amount of Mg was lower than expected. In contrast to the intermediates, the re-precipitated samples contained no Na and Cl according to EDX. 31 5 Outlook Elemental analysis should be performed for ZnMgPPi, CaMgPPi and FeCaZnMgPPi to determine if all the metals used were incorporated into the salt structure. For CaMgPPi and FeCaZnMgPPi, the elemental composition of the large particles should be resolved to determine if these particles indeed consist of CaPPi, indicating large-scale phase separation. Synthesis of CaPPi, ZnPPi and CaMgPPi could be optimized to obtain stable dispersions. This can be done by adjustment of the reaction conditions such as concentration, nucleation- or growth time, surfactants or using different synthesis methods. For CaMgPPi, the ratio of Ca could be lowered than it might be incorporated into the MgPPi structure and form a stable dispersion. For FeCaZnMgPPi, the ratios used for Fe:Ca:Zn:Mg were: 0.3:0.3:0.3:50. The amount of Ca should be reduced when trying to avoid sedimentation. The other metals could be tuned to comply with the requirement of minerals of the human body. More Fe could be used and the amount of Mg can be lowered, but it should be taken to ensure that the amount of Mg is not reduced too much, otherwise the dispersion will become unstable as we have shown in section 3.3.2. The long-term stability of I-MgPPi_7 stored in plastic bottles needs more attention. IMgPPi_7 was stored in a glass bottle and started to aggregate and sedimented after five months while other samples stored in plastic centrifuge tubes remained stable for longer time. After eight months, part of I-MgPPi_11 dispersion (stored in plastic) was transferred to a glass bottle, which started to sediment after one week, while the part still in the plastic remained stable. From this it can be concluded that glass had some influence on the stability of the dispersion and when stored in plastic, dispersions can be stable for a longer time. Finally, applications such as emulsions have to be researched in more detail. As a small sidestep, emulsions of I-MgPPi_7 were made using octanol with an oil-water ratio of 1:10 [23]. CTAB, SDS, Igepal and PVA were used as surfactants. From this was found that particles preferred the aqueous phase. More detailed study is necessary for preparation of stable emulsions. 32 6 Acknowledgements For this work, I want to acknowledge some people who were helping me during my time at the Van ‘t Hoff laboratory for physical and colloid chemistry. In special, Mikal van Leeuwen for his supervision, advices, recommendations and everything else I have learned. Janne Mieke Meijer and Jan Hilhorst for supervising me on Thursday. Willem Kegel and the Friday Brainstorm Sessions for tips, ideas and discussion. And last, but not least Rocio Costo for making some of the TEM images. 33 7 References [1] R.F. Hurrell, Nutr. Rev., 1997, 55(6), 210–222 [2] R.K. Rude, F.R. Singer and H.E. Gruber, J. Am. Col. 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