UNIVERSITY PROCEDURE Corrective and Preventive Action Procedure for Safety Health and Environment Document No CU/11/CPA/Pr/1.01 Area Applicable All Areas of Cardiff University Approved by Director of OSHEU Review Year 2014 Document History Author(s) Mike Turner Consultation process School & Directorate Safety Officers Safety Representatives Health, Safety & Environment Committee Revision Number .01 Date 07/11/12 Oct 2011 Amendment Review of structure for escalation, amended CAR form. Removal of prescribed timescales. Name Mike Turner Approved by Mike Salmon Corrective and Preventive Action Procedure 1. PURPOSE: The purpose of this procedure is to ensure that any safety, health or environment non-conformance is addressed as soon as possible. It defines who has responsibility and authority for ensuring that any incidence of non-conformance is addressed and that appropriate corrective and preventive action is taken in line with the University’s safety, health and environmental management system. 2. SCOPE: The procedure explains how non-conformance should be addressed or, if it is not addressed or the response is inadequate, how the escalation of responsibility through senior management is effected to ensure that corrective and preventive action is undertaken appropriately. The procedure applies to all areas of the University’s activities involving safety, health and environment. 3. DEFINITIONS: *Observation Evidence of non-conformance which is deemed not to be a systemic failure of the management system as evidenced by the general level of conformance but which needs to be addressed. Noted but dealt with verbally or through email correspondence /within action plan. *Nonconformance A significant deviation from work standards, practices, procedures, regulations, management system performance etc either in number of occurrences or in seriousness. Individual observations that are not addressed within a given timescale. A significant number of single observations can lead to a formal non-conformance. A situation that requires immediate corrective action due to a situation which poses imminent danger; a significant breach in legislation; previously identified significant non-conformance(s) that has not been addressed or has been inadequately addressed. Requires form CAR01 to be issued to DSO / School Manager (cc to Head of School / Directorate). See Appendix 2 for Corrective Action Request form CAR01. Requires issuing form CAR01 directly to relevant Head of School / Directorate. See Appendix 2 for Corrective Action Request form CAR01. The person who identifies the incidence of non-conformance and initiates a CAR form. At University level this is normally a representative of the Safety, Health and Environment Unit of HRSHE. At College or Professional Service level this would be a designated member of staff who would be following the local corrective and preventive action procedure Action taken to eliminate the cause of an identified non-conformance or other undesired situation. see Appendix 2 for Corrective Action Request (CAR) Form *Major Nonconformance Initiator Corrective and preventive action *N.B. See Appendix 1 for further guidance on the definitions of observation, nonconformance or major non-conformance. 1 Document number CU/11/CPA/Pr/1.01 4. RESPONSIBILITIES: Departmental Safety Officer (DSO) / School Manager (or other person specifically designated for this purpose): is responsible for the coordination of the response to an identified non-conformance unless it is deemed a major nonconformance. Pro Vice Chancellors (PVC) of Colleges and Chief Operating Officer (COO) of Professional Services: are responsible for safety, health and environment within the areas under their control. As such they have responsibility for ensuring that a robust monitoring system is developed that effectively addresses safety, health and environmental corrective and preventive actions and ensures that the Corrective and Preventive Action procedure is complied with. Heads of Schools and Professional Services: Heads have a general responsibility to ensure compliance with all safety, health and environmental obligations and are accountable to the Pro Vice-Chancellor Colleges (Schools) and Chief Operating Officer (Professional Services) for the discharge of this duty . Within the terms of this procedure they are responsible for ensuring that incidence of non-conformance in their area are addressed as soon as possible and to an appropriate timescale based on level of risk. Heads are personally responsible for the coordination of response to any major non-conformance. It is the responsibility of the Head to ensure that an effective, documented internal procedure is in place for escalating incidence of non-conformance within the College or Professional Service to ensure corrective action is taken. This system must be, as a minimum, comparable to the one described in this procedure. Director of OSHEU: is responsible for ensuring that senior managers are aware of their responsibilities with regard to addressing non-conformance and for monitoring progress against agreed action plans. The Director of OSHEU will ensure that any non-conformance that is identified through OSHEU audits, inspections etc is brought to the attention of Schools/Professional Services. The Director of OSHEU is responsible for the initial escalation of incidents of non-conformance to the Head of School/Professional Service when they have not been resolved between the initiator and the relevant responsible person in the School/Professional Service. If this first stage of escalation does not result in satisfactory resolution and the appropriate remedial/corrective action being taken, then the Director of OSHEU will bring to the attention of the Chief Operating Officer for Professional Services or the relevant Pro Vice Chancellor College any major non-conformance or any minor non-conformance that has not been addressed within appropriate timescales. N.B. If, in the opinion of the Director of OSHEU, there is potential for serious or imminent danger the Director of OSHEU has the authority to stop the work until satisfied that the situation has been addressed. Furthermore, in exceptional circumstances the Director of OSHEU may contact the Vice Chancellor directly. Deputy Vice Chancellor (DVC) who is Chair of Health, Safety, and Environment Committee Where, in the judgment of the DVC, a major non-conformance has not been appropriately or adequately addressed it is the responsibility of the DVC (who is also the Chair of the University Health, Safety and Environment Committee) to gain assurance from the relevant Pro Vice Chancellor College or Chief Operating Officer that the non-conformance will be addressed within a prescribed timescale. 2 Document number CU/11/CPA/Pr/1.01 Vice Chancellor (VC): Ultimate responsibility for safety, health and environment rests with Council who has delegated authority for compliance to the Vice Chancellor and where a major non-conformance has not been addressed, following the escalation process described in this procedure, the VC will make direct contact with the College Pro Vice Chancellor or Chief Operating Officer to ensure that appropriate action is taken. 3 Document number CU/11/CPA/Pr/1.01 5. PROCEDURE Observation identified NO Resolved YES Follow up via ‘update request’. Confirmation of action during next audit visit Non-conformance identified Major non-conformance identified [Initiator of Corrective Action Request form CAR01 see example of form in Appendix 2] Initiator records details and completes section A of CAR01. Submits to: Departmental Safety Officer (H&S) [cc Head ] School Manager (environment) [cc Head ] or to the Head in the case of a major nonconformance. A timescale, based on severity, is given for response. Straight to Escalation Procedure [DSO / School Manager] Form returned to the initiator within set timescale detailing the corrective action proposed and suggested timescale for completion (Section B of CAR01). [Initiator of the CAR] Person initiating the CAR is responsible for evaluating the proposed actions (Section C of CAR01) and a copy is returned to the School / Directorate. The CAR remains OPEN until an effectiveness review has been undertaken. OSHEU review the status of the CAR and report to senior management NO Agreed YES Copy retained by CAR initiator and School / Directorate [DSO / School Manager/ Initiator of the CAR] The corrective action is carried out by the School / Directorate and effectiveness is reviewed independently by the person initiating the CAR within the timescale agreed. When the actions are completed and there is evidence that they are effective, the CAR is CLOSED by the initiator and a copy sent to the School / Directorate. [Initiator of the CAR] Copy of the CAR form returned to the School / Directorate highlighting concerns. Consultation on addressing the concerns If unresolved within the prescribed timescale; progress to the Escalation Procedure 4 Document number CU/11/CPA/Pr/1.01 ESCALATION PROCEDURE FOR MAJOR NON-CONFORMANCE OR FAILURE TO RESOLVE THROUGH NORMAL CORRECTIVE ACTION PROCEDURE Copy to relevant PVC and COO Director of OSHEU notifies Head of School / Professional Service of a major non conformance or that the corrective procedure has not been adhered to and seeks an agreed resolution of the CAR. Timescale for response to be agreed in-line with the urgency of the corrective action YES Response acceptable NO Copy to DVC and COO Director of OSHEU escalates to relevant PVC College or COO who contacts the Head to agree resolution of CAR. Timescale for response to be agreed in-line with the urgency of the corrective action YES Response acceptable NO Copy to VC, Chair of Council and Director of OSHEU PVC College / COO escalates to DVC who contacts relevant to agree resolution of CAR. In exceptional circumstances this may be escalated by the Director of OSHEU. Timescale for response to be agreed in-line with the urgency of the corrective action YES Response acceptable NO DVC escalates to the Vice Chancellor who writes to relevant Head to agree resolution of CAR. Timescale for response to be agreed in-line with the urgency of the corrective action Action agreed to close out CAR 5 Document number CU/11/CPA/Pr/1.01 Appendix 1: Guidance on the definitions of Observation, Non-conformance, Major Nonconformance. Examples of what might constitute an observation, a non-conformance or a major nonconformance are given in the table below. However each case will be assessed on the basis of level of risk and significance of the breach and therefore these examples are given as a guide only. It will be for the initiator to assess the actual classification based on their professional judgement. The examples used are: Risk assessment – undertaking risk assessment is a fundamental legal requirement and a core element of the University’s SHE management system. Absence of it may constitute a significant breach of the law. Inspections of the workplace – checking that controls are in-place and working is a legal requirement and another core part of the SHE management system. Portable Electric appliance testing (PAT) – PAT testing is a legal requirement and is a control measure for a hazard with the potential for significant harm i.e. electricity. Observation: Example: a) Risk assessments -evidence that a small number of risk assessments are not present or not complete but that the majority are and that they appear suitable and sufficient b) Workplace inspections- evidence that a small number of areas have not been inspected in accordance with University Policy but that the majority have been and inspections are effective. c) C) Portable appliance testing- One or two items missed during the cycle of testing but in general testing is in date. Nonconformance: Example: a) Risk assessment- significant number of risk assessments not inplace or deemed not to be suitable and sufficient b) Workplace inspections- significant number of areas not inspected in accordance with University policy and guidance c) Portable appliance testing - significant number of appliances not tested or outside their re-test date. Example: a) Major breach of the law b) Situations that pose imminent danger Major Non-conformance Little or no evidence of the management of: c) Risk assessment – i.e. no or very few suitable and sufficient risk assessments evident d) Workplace inspections – i.e. no programme for workplace inspections in -place e) Portable appliance testing – i.e. no evidence of testing and inspection of portable electrical appliances or a system for managing this process. 6 Document number CU/11/CPA/Pr/1.01 Appendix 2: CORRECTIVE ACTION REQUEST FORM (CAR01) Section A Date To be completed by Person initiating the CAR School / Directorate Division Person initiating CAR CAR Number School / Directorate Representative Detail of Non-conformance, related objective evidence. Category (delete where appropriate): Non-conformance / Major non-conformance Required Reply Date Please email reply to the person initiating CAR before the above date Section B To be completed by School / Directorate Representative Detail any immediate Containment Actions taken Detail the Root Causes of the Non-conformance (system failure) Proposed Corrective Action (to stop recurrence) Proposed Implementation date: Section C To be completed by Person initiating the CAR Evaluation of the corrective action Date: Approved by Section D To be completed by Person initiating the CAR Verification and Validation Comments Reviewed date: Status: OPEN / CLOSED Approved by 7 Document number CU/11/CPA/Pr/1.01