2015 AST HIGH SCHOOL CONTEST STATIONS Module ON-VEHICLE or ON-VEHICLE SIMULATION WORKSTATIONS Items PROVIDED S1 Vehicle HVAC System Diagnosis and Testing Contestants will be required to diagnose an inGM - GDS 2 Scan operative HVAC system on. Diagnostics may Tool require the use of GDS 2 scan tool to review stored DTCs and data. A/C pressure gauges will GM Vehicle be used during diagnosis. Service information will be provided including the diagnostic, schematics, component locator and connector end views. S2 Vehicle Engine Performance Diagnosis & Testing Students will diagnose and repair faults related to the engine control and emissions system. This includes drivability, MIL-ON DTC and Engine Control Module related issues. A repair order will be provided to identify the customer complaint. Students will be expected to use basic diagnostic strategies to identify root cause, read schematics/wiring diagrams, correctly connect and use test equipment. Honda Vehicle OEM service information such as pinpoint tests will NOT be provided only OEM wiring schematics as found in Shop Key and All Data. S3 Vehicle Body Electrical Diagnosis and Testing ATech Simulator Diagnose electrical circuits on related to battery, starting, charging, lighting, and accessories. Students will be expected to read schematics, locate information in service information, correctly connect and use test equipment, and use diagnostic strategies to identify root cause. Use of repair order. 4/15/2015 Page 1 of 7 BENCH WORKSTATIONS S4 Job Interview S5 Environment, Health and Safety Students demonstrate they can clearly and completely fill out a job application, communicate clearly and effectively and have appropriate professional behaviors during the job interview. Printed copy of resume required. Prior training in PDP Level I & II to be completed. Contestant must bring printed copy of Resume to the Contestant Orientation Meeting. Students demonstrate their knowledge of automotive work related safety equipment, environmental issues, procedures and familiarity with MSDS and PPE. Contestant must bring printed copy of the S/P2 Mechanical Safety and Mechanical Pollution Prevention certificates to the Contestant Orientation Meeting. Access to S/P2® elearning program is provided free of charge to competitors in the SkillsUSA Competition. In addition, complimentary access to “Land That Job: Interview Skills for Students will be provided. BEFORE the competition, instructors are asked to contact S/P2 by email: info@sp2.org to receive their students’ log-on information for the S/P2 website. Students MUST COMPLETE the S/P2 courses IN ADVANCE of the competition. Any questions, call toll free: 1-888-241-8332. S6 Students will measure resistance, voltElectrical / age, amperage with a shunt or Hall EfElectronic Systems fect current sensor, and voltage drop measurements on a bench circuit board. Students will demonstrate proper circuit diagnosis to locate faults placed in various electrical circuits. S7 Students locate specifications and other Electronic Service service information using electronic serInformation vice information resources. Automotive Technics Electrical Boards Mitchell 1- ShopKey Electronic Service Information. 4/15/2015 Page 2 of 7 S8 Steering and suspension S9 Brake Service & Diagnosis S10 Manual Drive Train Service and Diagnosis S11 Automatic Transmission Service S12 Engine Mechanical Service Be familiar with and answer questions about steering and suspension components, tire information and wear patterns, wheel alignment procedures, printouts and diagnosis. Exhibit the ability to properly use printed reference materials and work orders/printouts. Students will demonstrate their ability to inspect, service, and determine necessary action related to disc and drum brake systems. Part and component identification, inspection, measurement, disassembly and assembly may be required. Students will demonstrate understanding of basic manual transmission/transaxle service, mechanical adjustments, parts identification, power flow, normal measurements and inspection. Removal and replacement of components may be required. Students will demonstrate understanding of basic automatic transmission service, mechanical adjustments, parts identification, normal measurements and inspection. Removal and replacement of components may be required. Contestants will demonstrate their knowledge of the internal combustion gasoline engine by identification of various engine components and answering questions about engine mechanical operation. Contestants will use precision measuring tools and OEM Service Information to inspect various engine components. 4/15/2015 Page 3 of 7 S13 Written Test ASE Given by ASE, this 100 question written test will test the student’s technical Test booklet answer knowledge of automobile diagnosis and sheet, pencil. repair in the vehicle system specialty areas of: Engine Repair Automatic Transmission/Transaxle Manual Drive Train and Axles Suspension and Steering Brakes Electrical/Electronic Systems Heating and Air Conditioning Engine Performance 4/15/2015 Page 4 of 7 2015 AST COLLEGE CONTEST STATIONS Module ON-VEHICLE or ON-VEHICLE SIMULATION WORKSTATIONS P1 HVAC System Diagnosis and Testing Students will identify components related to an automotive air conditioning system and answer questions related to the general understanding of system operation. Students will then be expected to perform a diagnosis of a simulated fault using a repair order, supplied service information, pressure gauges, and thermometer readings. Consulab Simulator Students diagnose faults related to the engine control module, drivability and emissions, using service information and diagnostic equipment. Students will be expected to read schematics, locate information in service information, correctly connect and use test equipment, and use diagnostic strategies to identify root cause. Car is bugged. Use of repair order. Students will demonstrate their understanding of wheel alignment angles, setup and use of alignment measuring equipment, and diagnosis of customer concerns including vehicle handling and tire wear issues. Use of repair order. Toyota Techstream Consulab P2 Vehicle Engine Performance Diagnosis and Testing P3 Vehicle Wheel Alignment ITEMS PROVIDED Toyota Vehicle Hunter will provide WA400 consoles with Hawkeye Elite sensors running WinAlign® 14.1 software. BENCH WORKSTATIONS P4 Customer Service Act in an appropriate and professional manner. Inspect and diagnose components in the Accessory Belt Drive System (ABDS). Clearly and effectively communicate with the customer information on the diagnosis and repair of their vehicle. Printed copy of resume required. Must bring printed copy of Resume to the Contestant Orientation Meeting. 4/15/2015 Page 5 of 7 P5 Students demonstrate their knowledge Environment, of automotive work related safety Health and Safety equipment, environmental issues, procedures and familiarity with MSDS and PPE. Contestant must bring printed copy of the S/P2 Mechanical Safety and Mechanical Pollution Prevention certificates to the Contestant Orientation Meeting. Access to S/P2® elearning program is provided free of charge to competitors in the SkillsUSA Competition. In addition, complimentary access to “Land That Job: Interview Skills for Students will be provided. BEFORE the competition, instructors are asked to contact S/P2 by email: info@sp2.org to receive their students’ log-on information for the S/P2 website. Students MUST COMPLETE the S/P2 courses IN ADVANCE of the competition. Any questions, call toll free: 1-888-241-8332. P6 Electrical / Electronic Systems Students will measure resistance, voltage, amperage with a shunt or Hall Effect current sensor, and voltage drop measurements on a bench circuit board. Students will demonstrate proper circuit diagnosis to locate faults placed in various electrical circuits. Students locate specifications and other service information using electronic service information resources. Automotive Technics Electrical Boards P8 Electrical Diagnosis Electrical diagnosis through scope pattern interpretation. Basic lab scope operation. P9 Inspection, diagnosis, and repair of the brake system and ABS Wheel Speed Sensors. Snap-on (VERUS Pro) For additional information go to: http://www1.snapon.com/d iagnostics/us/TrainingSolutions Snap-on (MODIS ULTRA) For additional information go to: http://www1.snapon.com/d iagnostics/us/TrainingSolutions P7 Electrical Service Information Brake Service and Diagnosis Mitchell 1- ShopKey Electronic Service Information. Megatech simulator 4/15/2015 Page 6 of 7 P10 Manual Drive Train Service and Diagnosis P11 Automatic Transmission Service and Diagnosis P12 Engine Mechanical Service, diagnosis, and Precision Measurement P13 Written Test Students will demonstrate an understanding of basic axle service which may include, but not restricted too; parts identification, calculating carrier bearing preload, performing bearing preload and gear backlash measurements, determining correct shim selection and diagnosing gear tooth patterns. Service, testing and diagnosis of automatic transmission or transaxle drive train components. Students will demonstrate understanding of basic transmission service, diagnosis of solenoids and sensor, mechanical adjustments, parts identification, normal measurements and inspection. Perform bench diagnosis of transmission. Identify faulty components/circuits. Student will demonstrate understanding of basic engine service, diagnosis, and mechanical understanding. Use various tools and Repair Manual to locate specification and engine repair information. Properly diagnose and repair the engine assembly. Given by ASE, this 100 question written test will test the student’s technical knowledge of automobile diagnosis and repair in the vehicle system specialty areas of: Engine Repair Automatic Transmission/transaxle Manual Drive Train and Axles Suspension and Steering Brakes Electrical/Electronic Systems Heating and Air Conditioning Engine Performance Test Booklet answer sheet, pencil. 4/15/2015 Page 7 of 7