The Western Hemisphere Information Exchange (WHIX) Program Mobile Water Purification and Renewable Energy Honduras APPLIED RESEARCH CENTER FLORIDA INTERNATIONAL UNIVERSITY The Western Hemisphere Information Exchange (WHIX) Program Mobile Water Purification and Renewable Energy Honduras Beth Pascual Project Manager Applied Research Center Florida International University Jerry Miller Principal Investigator Applied Research Center Florida International University September 29, 2008 WHIX PROGRAM SPONSORS The office of the Assistant Secretary of the Army for Installations & Environment (ASAI&E) is responsible for policy development, program oversight and coordination of a wide variety of Army activities such as design, construction, operations, maintenance and management of Army installations; environmental compliance, clean-up and site disposal programs; and management of the Army’s safety and occupation health programs. The ASA-I&E serves as the executive agent for the WHIX Program. The United States Southern Command (USSOUTHCOM) is one of nine unified Combatant Commands (COCOMs) in the Department of Defense. It is responsible for providing contingency planning, operations, and security cooperation for Central and South America, the Caribbean, Cuba and the Bahamas, and their territorial waters; as well as for the force protection of U.S. military resources at these locations. USSOUTHCOM is also responsible for ensuring the defense of the Panama Canal and canal area. USSOUTHCOM SCJ7, Innovation and Experimentation Directorate, is responsible for the technical oversight of the WHIX Program. Florida International University is a minority and Hispanic-serving, nonprofit public university created by the Florida legislature as part of the state university system in 1965. It is an urban, multi-campus, research university serving South Florida, the state, the nation and the international community. Based in Miami, the University is a major center of activity for research and development in the Western Hemisphere. Today, with fourteen schools and colleges, FIU has over 30,000 students from all 50 states and 120 countries. The Applied Research Center (ARC) is an applied research and technology development center at Florida International University. Its multidisciplinary, industry-experienced team of scientists and engineers develops next-generation, integrated solutions to environmental, energy, and information challenges delivering the quality and value of a top-ranked research university to clients in government. The Center’s focus is to address real world problems through multidisciplinary research collaborations within the University’s applied and basic research units. The Center’s mission is to solve issues in environmental stewardship, energy security and defense technology. The ARC is the entity responsible for the implementation of the WHIX Program throughout the Western Hemisphere. WHIX PROGRAM PARTNERS IN HONDURAS The Secretariat of National Defense of Honduras is an integral part of the Armed Forces and has as a mandate the formulation, coordination, execution and evaluation of the policies related to national defense and manages the country’s Armed Forces affairs. The Naval Force of Honduras is in charge of maintaining the security and the control of the coasts and the preservation of marine resources in the territorial waters of the country. It is comprised of three naval bases, two study centers, and one amphibian unit. The Comisión Permanente de Contingencias (Permanent Commission of Contingencies – COPECO) is responsible for all precautionary measures with the goal of securing its citizens and ensuring the rehabilitation and reconstruction of the areas damaged by any natural phenomenon affecting the economic activity and the well-being of the population. Included among its responsibilities, COPECO plans and develops activities with the means of prevention adverse consequences in natural disaster high-risk zones. The Universidad Católica de Honduras (Catholic University of Honduras – UNICAH) is an institution of superior education that belongs to the Catholic Church. It was founded in 1992 and opened its doors to students in 1993. The UNICAH offers a great number of careers and is located in several cities throughout Honduras. SUMMARY This document contains the technology transfer components of the equipment deployed to Honduras. The purpose of this phase of the overall project was to integrate an electrical power system based on thin-film photovoltaics with the US Army Lightweight Water Purifier (LWP) in order to replace the traditional diesel-fuel power system. The LWP incorporated the technology developed for the larger Reverse Osmosis Water Purification Units (ROWPU) designed to address the water supply needs of large operational missions. However, the LWP added a fourman lift requirement and a size limitation for transportation in a HMMWV. The LWP and ROWPU systems use fossil fuel (diesel and gas) generators, requiring field operations to rely on a large logistical reach back requirement. The LWP, although considered mobile by US Army standards, lacks the independence to operate without this supply chain. FIU-ARC purchased the LWP from the current sole source vendor to the US Army, Mechanical Equipment Company (MECO); and designed and assembled the high-pressure pump integration module, key to this integration process. FIU-ARC constructed the integration module to link the LWP with two tents surfaced with 13.6 kW of thin-film photovoltaics. With the support of USSOUTHCOM and the Honduran military, the equipment was field tested in Honduras to determine support requirements, durability, deployability, and energy footprint. FIU-ARC teamed with Universidad Católica de Honduras (Catholic University of Honduras UNICAH) to facilitate technical support in Honduras and foster the potential for sustainability of similar systems in the future. GOALS AND OBJECTIVES The need for electrical power from renewable sources and a safe water supply is common to nearly all-military operations, with the possible exception of those that enjoy local reliable electric power and/or local reliable fossil fuel supply and water supply. In some Western Hemisphere countries, fossil fuel and potable water are in short supply while solar radiation is abundant. Hence, it is an attractive option to utilize this radiance for electrical energy generation for water purification requirements. The following presents the design goals that FIU-ARC set to achieve for the integration of the LWP with solar energy: Standard US Army Lightweight Water Purification (LWP) system modified and optimized at FIU-ARC with an electrical motor to allow for operation directly from a 13.6-kW thin film photovoltaic (PV) array. Modular system designed to match the current size and weight requirements of the LWP. Design specification of 75 gallons per hour for salt water, and 125 gallons per hour for fresh water. Generator back-up power source and a battery bank to regulate power fluctuations. The overall objective was to demonstrate the system in the field under the operation of military personnel. This included the use of military vehicles and demonstration at site locations indicative of those encountered during potential military missions or military support of civilian missions, such as disaster response. SITE SELECTION In conjunction with USSOUTHCOM, FIU-ARC worked with the USMILGRP in Honduras to determine the appropriate testing sites to facilitate objectives of integration, mobility, ergonomics, and sustainability. The Honduran military facilitated transportation of the equipment to each site and tested in the following locations: Navy Base at Amapala – Honduras: The Navy Base is located in “Isla del Tigre” (Tiger Island), which is located in the southern coast of the country in the Gulf of Fonseca 4th Artillery Battalion Base at Choluteca – Honduras: The Base was located 15 minutes northeast of downtown Choluteca, capital city of the Province (the local equivalent to a state) with the same name. THE TECHNOLOGY TRANSFER PACKAGE This package contains the details of the LWP integrated with the thin-film photovoltaic tents deployed to Honduras. Section 1 presents the final design of the high-pressure pump module and necessary modifications to the existing equipment necessary to achieve the integration of the LWP with the thin-film photovoltaics. This section consists of two subsections: mechanical design and electrical design. Section 2 presents the training materials. Section 3 presents the data collected as part of the testing of this system and consists of two subsections: field data collected by the Honduran military, and laboratory data collected by UNICAH. Section 4 presents the logistics and economic data necessary for consideration of reproducibility of this equipment. The O&M manuals are found under a different cover. MOBILITY Military readiness measures the ability of a military unit to accomplish its various missions. Logistics, training, equipment, and morale all contribute to military readiness. Military readiness can range from a unit’s preparedness to move into position and accomplish its mission, to ensuring a unit’s long-term requirements are met for manpower, housing, training, equipment, and/or logistics to accomplish its mission. For mobility, FIU-ARC recorded such parameters as size, weight, assembly time, reach back requirements (i.e. fuel, chlorine for disinfection), logistical footprint, transportation requirements, ease of set-up and technical aptitude required for system operation. This section presents the logistics size and weight parameters of the equipment. ECONOMICS FIU-ARC conducted an economic analysis of the system to facilitate the sustainability potential for the equipment. Factors including the technology and manufacturing required to either construct similar systems or maintain and operate purchased systems were evaluated, as well as personal experience in operating the system. Although, manufacturers claimed longer life spans, FIU-ARC assigned a life span of 10 years on all capital equipment due to the rapid progression of technology in this arena. FIU-ARC estimated operations and maintenance costs on a monthly basis, including items such as replacement filters, membrane cleaning, monthly maintenance of motors and pumps by a mechanic. In addition, FIU-ARC estimated a yearly cost of replacing worn parts and labor. In summary, this system averaged 12 to 33 cents per gallon for purified water, depending on the available solar irradiation and the type of raw water.