1697 E.117th Street Cleveland, Oh, 44106 Professor Eric Earnhardt Department of English, Case Western Reserve University Guilford House 11112 Bellflower Road Cleveland, OH, 44106 April 18th, 2014 Dear Professor Earnhardt, Attached you will find a proposal that I have drafted for a multidisciplinary research project of which I plan to conduct while in the Case Western Reserve University School of Medicine. The proposal is entitled “Mechanical and Biological Verifications of Optimal Sternal Reconstruction Method”. As the title suggests, the proposal intends to utilize both mechanical and biological methods to validate the efficacy of the optimal sternal reconstruction method, which is selected based on an exhaustive literature search. Specifically, the project will verify the material biocompatibility, material and implant mechanical property in sequence. The importance and relevance of the research is highlighted throughout the proposal, based primarily on previous case studies and background research. In general, sternum serves an important role in maintaining chest wall stability, which is critical at sustaining the normal breathing motion. Many medical procedures and adverse health conditions may lead to sternal resection, which effectively disrupts the chest wall stability. Thus, proper sternal reconstruction is central in restoring chest wall stability and associated physiological functions. The goal of this research proposal is to further our understanding of current reconstruction method, and possibly formalize an optimal method for future references. The main difficulty I have had in writing this proposal has been appealing to a diverse audience body. This project is foremost tailored to medical professionals, especially those working with sternal resection and reconstruction. It is my intention to describe the medical procedure and testing protocols in detail to offer a comprehensive understanding of the topic for medical experts. On the other hand, I do believe that medical research should be understandable by average people so he or she can properly educate him or herself before undergoes the said procedure. Thus, a conflict of audience knowledge level deemed the writing difficult. As a result, you can probably observe a redundancy throughout the proposal --- it is an effort to help average reader to better comprehend the proposal. 1 In addition, I have opted to not include a picture in this proposal, other than the Gantt chart. The reasoning is that the pictures associated with sternal reconstruction surgery are often too explicit for most audience. Thus, I omitted the picture section. Both Dr. Xin Yu and Dr. Zijian Xie deserve recognition for my training and previous research opportunities. Without their selfless support, I could not have established myself as an aspiring medical researcher. I look forward to any and all feedback you may have of this proposal, and appreciate your time in doing such. Sincerely, Xin Li 2 Mechanical and Biological Verifications of Optimal Sternal Reconstruction Method Xin Li Case Western Reserve University Cleveland, Ohio 44106 Abstract Sternal reconstruction is a highly relevant topic in the medical field. Open chest surgeries often involve the resection of sternal matter and the surrounding ribs, which effectively interrupts the chest cage integrity. In essence, sternum is critical in maintaining the rib cage stability, and plays a crucial role in sustaining normal breathing motion. Improper sternal reconstruction could lead to medical complications, most notably the flail chest, which could cause patient mortality. However, to date, only anecdotal evidence of sternal reconstruction has been reported in the form of case studies. There has been a consistent lack of scientific, controlled studies of different reconstruction methods. Given the relative importance of sternal reconstruction, it is necessary to formalize an optimal method for both patient well-being and medical purposes. Therefore, this study aims to comb through the existing case studies to determine an optimal sternal reconstruction method. Furthermore, the author intends to utilize both mechanical and biological testing to validate the efficacy of the said method. The author would also like to request assistance in both fields due to the relative unfamiliarity. With the support of the Case Western Reserve University community, the author hopes to advance the research to clinical trials and long term follow-up studies. The following pages include an overview of past and current research trend, a brief description of methodology, a proof of researcher qualification and a timetable. 3 Table of Contents Abstract ........................................................................................................................................... 3 Project Description .......................................................................................................................... 5 Project Plan...................................................................................................................................... 6 Areas of Improvement ................................................................................................................ 6 Material Mechanical Property ................................................................................................. 6 Material Biocompatibility ........................................................................................................ 6 Surgical Methods ..................................................................................................................... 6 Controlled Research ................................................................................................................ 7 Relevance .................................................................................................................................... 7 Plan of Work ................................................................................................................................ 8 Hypothesis ............................................................................................................................... 8 Human Sternal Model ............................................................................................................. 8 Biocompatibility Test ............................................................................................................... 8 Mechanical Testing of Material Property ................................................................................ 9 Mechanical Testing of Implant Property ............................................................................... 10 Schedule of Work .......................................................................................................................... 10 Qualification of Researcher ........................................................................................................... 11 Anticipated Audience Involvement ............................................................................................... 11 Works Cited ................................................................................................................................... 12 4 Project Description This project intends to determine an optimal sternal reconstruction method from the current case studies. In addition, mechanical and biological experiments are planned to validate the efficacy of the proposed reconstruction method. Sternal reconstruction is of great medical relevance. Traditionally, open heart surgeries require sternal resection to reveal organs underneath, namely the heart and the lungs. In addition, in the case of malignant or benign tumor metastasis, parts of the sternum and attached ribs have to be removed to prevent further tumor development. The resection effectively disrupts the chest wall stability. It is also widely understood that stability is important in maintaining normal breathing motion. In essence, the lung expands due to a negative pressure in the pleural space, which is bounded by double membrane between the rib cage and the lungs. The integrity of such space is safeguarded by the rigidity of the chest wall [1]. Thus, a lack of chest stability due to sternal resection could result in medical complications, including the flail chest. The missing sternal component causes an inward motion of the rib cage due to the pressure difference across the chest wall. The consequence, in the worst case, is a perforated lung, which is fatal. Patients who suffer from flail chest often complain about long term chest pain, and motion impedance as chest wall stability is critical to upper body functions [2]. Various case studies claim that the poor sternal reconstruction results in a 10% - 40% mortality rate [3]. Given the relative importance of the sternal reconstruction, it is perplexing to observe that there has not been a formalized material choice or surgical method. A myriad of materials have been reported to manufacture the implant, including metal, ceramics, plastics, synthetic mixture, and graft [4, 6, 7, 12]. On the other hand, a wide range of surgical methods have been documented, including mesh, shaped implant, and graft [6-8. 13-15]. In addition, only case studies have been reported to provide anecdotal evidence of the reconstruction efficacy. It is bewildering to see only a few scientific studies have been conducted in relevance to sternal properties. Thus, a controlled research with proper experimental design is required to validate the effectiveness of the current reconstruction methods to prod for an optimal procedure. This study is projected to be multidisciplinary. It will include both biocompatibility and mechanical tests to examine how well the implant material can integrate with the surrounding tissue. In addition, the author would like to request for permission to conduct animal studies. It is anticipated that the author will request for assistance from both the Department of Mechanical Engineering and the School of Medicine to help with experimental setup. The study intends to explore the current reconstruction methods, and formalize the surgical protocol by using controlled studies. The following sections 5 include a brief overview of the current research shortcomings, a hypothesis based upon the research trend, a plan of action, a time table, and author’s qualification. Project Plan Areas of Improvement Material Mechanical Property Traditionally, sternal reconstruction has been performed with implants of various compositions. The material properties demand a balance between rigidity and malleability --- the implant needs to be rigid enough to withstand the pressure difference across the chest wall, and support the upper body movement. On the other hand, it needs to be flexible enough to prevent the bone abrasion due to the difference in Young’s modulus, which measures the relative hardness. In addition, the implant must be pliable to conform to the shape of the chest wall [4]. Titanium offers a great balance between rigidity and malleability, and is often buttressed with rigid plastic such as PTFE to achieve structural stability [12]. Recently, there have been dissenting voices over titanium. Milisavljevic et al. reported in a case study that the traditional titanium mesh would lead to chronic pain, tissue erosion, and hematoma. In turn, they proposed a new sternal implant composed of 75% methyl methacrylate-styrene copolymer and 25% polymethyl-methacrylate [6]. On the other front, there have been promising reports on the usage of autograft (transfer of partial large bony structures), which theoretically induces a minimal immune response, and offers an excellent platform for bone regeneration [7]. Material Biocompatibility Other than the mechanical properties, it is widely understood that the implant biocompatibility is important in the sternal reconstruction. Biocompatibility measures how well the cells can tolerate the presence of a foreign body, namely the implant. Poor compatibility would lead to loose connections between implants and bony structures. In addition, immune response ensues to further erode the tissue-implant interface [5]. There have been various reports on the biocompatibility of the titanium implant. Interestingly, they often offer contradicting views --- Sanchehz et al. claim that titanium is biocompatible while Wanatabe et al. insist that titanium does not provide optimal osteoconductivity [2, 5]. Various materials have also been tested for biocompatibility including ceramics and polymers [5, 8]. However, the results vary. Surgical Methods 6 Apart from the apparent ambiguity on the material choice, there appears to be an over-abundance of surgical methods. The broad categories can be summarized into mesh, shaped implant, and graft. Mesh method has been proven to be easy to use [13]. It could be bent or reshaped to conform to the chest wall. However, it has been reported that improper mesh insertion could lead to insecure contact between the implant and the underneath bony structure. The result could be chronic pain and hematoma, which is a slow local accumulation of blood due to disrupted tissue structure [6, 14]. In response, shaped implants are created to mimic the exact geometric shape of the missing sternal matter. The customized system is predictably more complicated. A few commercialized methods have been reported [7, 8]. All variations of shaped implants nonetheless involve complex adjustable gadgets. Recently, allo- and auto-graft has been utilized sporadically. Grafts involve transplanting bony structures from the host and animal or human donors [7, 15]. The long term effect is yet to be determined. Controlled Research Aside from the technicality, the biggest problem in sternal reconstruction lies in the lack of controlled, scientific studies. So far, case studies have been widely documented but very few controlled studies have been conducted. Various case studies have detailed the material selection and surgical method. Sanchez et al. reported a series of case studies after patients suffered from malignant tumor [2]. Liu et al. also recorded in detail the implantation of titanium plates after patients underwent en bloc sternal resection [9]. However, the lack of controlled studies makes it difficult to compare and contrast results from two different approaches. Interestingly, there have been attempts to utilize scientific experimental design to assess the sternal structural integrity. A report from 2010 used mechanical testing to monitor sternal response of repeated cyclical loading, which simulated the physical condition of the normal breathing motion [10]. Baleani et al. went even further to test the sternal loading for sternal resection [11]. However, to date, there have been no studies that employ controlled experimental design to examine the current treatment options. Relevance In conclusion, it is clear from previous studies that there is a disconnection between case studies and controlled research. Various case studies have documented an abundance of treatment options and material choices. However, few rigorous studies have been performed to compare and contrast the different treatment options. It is worth noting that scientific, controlled studies have already been incorporated into examining the sternal structural integrity. Thus, the time is ripe for a combination of both scientific experimental design and traditional case studies. This study aims to sift through existing 7 case studies to identify an optimal treatment option, and validate such method with mechanical tests and a biocompatibility test. Plan of Work Hypothesis From the current literature review, it is understood that titanium offers a great balance between rigidity and malleability. Despite its potential detrimental long-term effect on bony structure, titanium has been among the most widely used materials. On the other hand, apart from a few reports, titanium has been generally reported to have sufficient biocompatibility. And it is evident from the literature review that shaped implant achieves the best long-term effect on the patient’s well-being --- it induces better bone integration. Thus, it is hypothesized that titanium, shaped implant will provide the best surgical outcome, and benefit the patient in the long run. Human Sternal Model Ideally, the study should be performed on human patients to obtain optimal data. However, this approach is unattainable due to both ethical and economical limitations. Thus, the author intends to adopt an alternative from previous studies. Cohen et al. described a method to approximate the human sternum with 20 lb/ft^3 rigid polyurethane foam. The model also includes the surrounding rib cages [16]. The ribs will be embedded into specially designed cups using polymethylmethacrylate and secured transversely by three cotter pins. The initial casting mold for the sternum implant will be fabricated with 3D models created in SolidWorks®, and printed on a 3D printer. The initial mold will be replaced by a polyurethane plastic mold. The implant will then be created by filling the mold with rigid polyurethane foam. The completed human sternal model will be subjected to mechanical testing described in section “mechanical testing of material property” to determine whether it closely simulates the actual human sternal specimen. Biocompatibility Test For the purpose of an exhaustive approach, a wide range of materials will be tested in this section: titanium, methylmethacrylate, ceramics, Crylate (75% methyl methacrylatestyrene copolymer and 25% polymethyl-methacrylate), and lamb sterna. The selection aims to cover the major categories in this study: metal/alloy, plastic, ceramics, synthetic mixture, and graft. The material specimen other than sheep sterna will be reshaped into a 5 by 5 by 0.5 cm square to offer sufficient surface area for cells to lodge. Note that the lamb sternum is obtained from freshly sacrificed animal sample, and the specimen has to be preserved in 0 degree temperature [17]. All material specimens will be immersed in TEP, a fixing agent, and irradiated with a ultra-violet light for 17 hours to sterilize the 8 samples. The human cell strain used in this experiment will be the S HeLa cell, which is a commonly used cell line. Consequently, the S HeLa cell is placed onto the sample material specimen. Note that confluence should be vigorously checked prior to the experiment by using hand-click counter. The standard for uniform confluence should be at least 100 cells per square millimeter. The extraction procedure will be modified from the process described by Nakamura et al. [18]. Extraction was made by immersing the loaded cell module in MEM, a common cell culture medium, in a tightly sealed Erlenmeyer flask for 2 weeks. The nutrition is supplied by MEM and oxygen is ensured by the filtered air pump through Y-tubes. At the end of the 2 week period, the extraction from the cell colony is examined to inspect the health of the cellular growth. The relationship between the surface area of a specimen and the volume of medium for extraction will be maintained at 1 square centimeter versus 10 ml throughout the entire in vitro biocompatibility check-up. The total experiments will last for 20 weeks, with 10 extractions during the process. The extraction will be carried out in a gyratory shaker at 200 rpm at 37 Celsius. The dynamic extraction allows the cells to move freely in the flask. By the end of the 20 week period, the cellular content will be sacrificed with high concentration of trypsin, a typical cellular agent which aims to dislodge the cell from the mounting surface. The cellular content is then fixed with 5% paraformaldehyde. The specimen along with fixed cellular content will then by stained by Mason’s Trichrome protocol. The cellular density will be examined by using a confocal camera to image a circular area with radius of 17 millimeters. The number of cells within the said area is manually counted. The same procedure will be repeated five times for each specimen to minimize the impact of random variables. On the other hand, the histological data will be supported by the analysis of extraction following each of the 2-week periods. Mechanical Testing of Material Property The same material basket will be tested for this section. The author adopts a procedure described by M. Simon [19]. The testing subject will be bolted on a 500 mm thick concrete foundation wall with an oil cushioning pillow in between. The method requires sensors to be placed on the fixed considered position, and interested area. This is particularly important in the sheep sterna testing as they assume an irregular shape compared with the standard 5 by 5 by 0.5 centimeters square of the other testing materials. Notice the sensor is not directly attached to the specimen in order to avoid damage from direct impact. Instead, the sensors are connected to the specimens by a force-transiting probe. The sensors are connected with a 12 gauge wire to the force analyzer. The signal will be amplified with a two-stage op amp circuitry to filter the high frequency noise. The signal will then be filtered through a band-limited filter to eliminate the static noise due to electronics, and processed by mathematical software. The proper software is currently still to be determined. The impact hammer is mounted on an articulated arm from the ceiling of the room, and calibrated by keeping the same 9 polyurethane tip during tests, and a constant height. The direction of the impact test and positions of the sensors are adjusted continuously throughout the experiment to counteract the impact of phase shift due to the normal force produced by the hammer tip. After the data is recorded and processed, the shock impulse and the impulse response of the material will be thoroughly analyzed to determine the rigidity and malleability of the given materials. In addition, the measured rigidity and malleability will be cross-checked with the values from the Case Western engineering handbook to verify the validity of the experiment. Mechanical Testing of Implant Property Upon the completion of mechanical testing for each of the candidate materials, the author intends to proceed to test the mechanical property of the implant under physiological condition. The human sternal model will undergo a resection from the manubriosternal joint to the xiphoid process, which are two bony land markers in human sternum. In addition, 2 centimeters of ribs will be sectioned on either side to reveal an oval area of approximately 30 square centimeters. This type of sternal resection is commonly used in case studies [1-12]. The missing sternal component is fixed with each of the three major surgical methods: mesh, shaped implant, and graft. The mesh will be fixed in place by using stainless steel wires to the remaining bony structure. The shaped implant tested for this experiment is the Ley’s prosthesis, which can be fixed to the bony remaining by pre-determined screws. The sheep sterna graft will be performed by fixing the tissue-graft interface by titanium transverse slate. The human sternal model along with the implant will then be subjected to cyclic loading to approximate the rib cage movement under normal breathing motion. The cycling loading protocol is adopted from Losanoff et al. [20]. The module is attached to a biomechanical testing device (TAHDi Texture Analyzer; Texture Technologies Corporation, Scarsdale, NY) set for repetitive cyclic loads of 400 and 800 N and speeds of 0.04 and 0.5 mm/s. Preliminary assessment of the sternal failure is measured after 12 hours to examine the difference among three surgical methods. The sternal displacement is measured, specifically at the manubrial and xiphoid ends. In addition, the tissue-implant interface is carefully examined to prod for potential erosion of ribs and loose connection between ribs and the implant. Note that the simulation is an expedited process. Thus, the experiment only serves as a reference. Schedule of Work This research project will take approximately 6 months to complete. The author would spend approximately one to two months doing an exhaustive literature search. Needless to mention, the current material basket and surgical methods will be updated to reflect the current research interest. Upon the completion of literature search, both biocompatibility 10 test and mechanical testing for materials can be carried simultaneously. The mechanical testing for the implants will ensue. The author expects to finish all preparations in the summer and run the testing during the school year. A Gantt chart has been attached. Task Jun Jul Aug Sep Oct Nov Literature Search Manufacture Human Sternal Model and Test Preparation of Material Mechanical Testing Site S HeLa Cell Culture Approval Usage of Animal Model and Ethical Conduct Obtaining Testing Materials from Manufacturer Biocompatibility Test Material Mechanical Test Implant Mechanical Test Table 1. Time Table of the Planned Experiment Qualification of Researcher Mr. Xin Li has extensive experience in the field of histology and microbiology. Mr. Li is familiar with cellular fixation and staining. During his time in Dr. Xin Yu’s lab in the Department of Biomedical Engineering, Mr. Li has completed hundreds of photoquality slides. On the other hand, Mr. Li is familiar with microbiological wet lab. For two consecutive summers, Mr. Li has worked in Dr. Zijian Xie’s lab in the University of Toledo, and mainly in charge of cell culture, cytotoxicity test, and cell count. Although Mr. Li cannot claim to be an expert in the field of mechanical testing, he has done a similar procedure for his senior design project --- he tested the tensile strength and rigidity of ABS plastic for his helicopter model. Mr. Li is familiar with the basic process, and understands the relevant physical laws. Mr. Li is a fast learner. It took him less than two weeks to be proficiently familiar with the sectioning protocol using a microtome, which is considered to be a difficult procedure. In the end, Mr. Li has planned and organized experiments for almost three years. He has been an active member of the Case Western community and demonstrated qualities of a team player. Mr. Li has successfully collaborated with colleagues from multiple labs in both Case School of Engineering and University Hospital. Anticipated Audience Involvement 11 The author would like to request for help in the area of both biocompatibility and mechanical testing. The author would request to use the equipment in mechanical testing lab from the Department of the Mechanical Engineering. The author would also like to ask for permission to use the biocompatibility testing facility in Dr. James M. Anderson’s lab from the School of Medicine. The author believes that this study will advance our understanding in the field of sternal reconstruction. The outcome of the study would possibly be used to formalize the surgical method and material choice. In essence, this study will not only strengthen the existing working relationship between the School of Engineering and the School of Medicine, but also pushes our boundary of knowledge further. Works Cited 1. S. Y. Lee, S. J. Lee, and C. S. Lee. (2011, Jan.). “Sternum resection and reconstruction for metastatic renal cell cancer.” International Journal of Surgery Case Reports. [Online]. 2.(4), pp. 45-46. 2. J. M. Galbis Caravajal, L. Y. Sanchez, C. A. Fuster Diana, R. G. Jorge, P. F. Ortiz, and P. J. Deaville. (2009, Feb.) “Sternal Resection and Reconstruction after Malignant Tumours.” Clinical and Translational Oncology. [Online]. 11.(2), pp. 91-95. 3. D. J. Cohen, and L. V. Griffin. (2002, Feb.). “A biomechanical comparison of three sternotomy closure techniques.” The Annals of Thoracic Surgery. [Online]. 73. (2), pp. 563-568. 4. I. Sunil, S. Bond, and H. Nagaraj. 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