28 September 2013 From: Senior Safety Manager To: General Manager Subj: #56-2013 ACTIVITY HAZARD RISK ASSESSMENT FOR THE INSPECTION AND RE-PLACEMENT AS NEEDED OF AFFECTED GRANITE CLADDING AT SINGAPORE INTERNATIONAL AIRLINES (SIA), UPPER CHANGI ROAD Ref: (a) Ministry of Manpower Regulations Regarding General Safety and Health 354A 1. Per reference (a), this risk assessment was completed to identify hazards that pose risk to workers, evaluate those hazards for severity and likelihood of occurrence, and recommend corrective actions that will eliminate or minimize hazards associated with the removal of granite cladding to facilitate inspection of the existing underlying brackets that hold the granite in place. Once the inspection has been completed the granite cladding will be re-instated. 2. This AHRA will be reviewed periodically and updated as needed to reflect changes in working conditions, processes or addition of new materials or equipment. Inventory of Work Activities………………………………………………………………………………….Page 3 Activity Risk Assessment Matrix……………………………………………………………………………Page 4 Activity Based Risk Assessment Form……………………………………………………………………Page 5-6 Listing of Competent Persons……………………………………………………………………………….Page 7 Please address any questions or concerns to me at 8205 8249 or lee_wilson@pnhgrp.com. 1 Respectfully, T. L. Wilson 2 Risk Assessment Form #56-2013, Activity-Based Risk Assessment for the Removal of Granite Cladding to allow Inspection of the Underlying Bracket System, Make Recommendations and Reports to Singapore International Airlines, (SIA) Regarding the Integrity of this System and then complete Restoration of the Granite Cladding Inventory of Work Activities Company: PNH Resources LTD PTE No. 1 28 September 2013 Work Activities Assemble workers, tools and materials at the worksite at Singapore International Airline (SIA), Upper Changi Road, and Sg. Ensue that safety barricades and hoarding are erected as needed to restrict access by unauthorized personnel. 2 Process Description Site Preparation /Safety Considerations, (Erection of Scaffolding will be the responsibility of the Owner) Remove Granite Cladding 3 Inspection 4 Repairs to affected granite 5 Clean-up 6 Listing of Competent PNH Personnel Provide a structural professional engineer (PE), to Inspect the underlying bracket system and report findings to SIA with recommendations for corrective actions as needed. Once the report has been received by the embassy and an agreement is reached with regards to follow on needed works, affect those works to reinstate the affected granite. Removal of all tools and excess materials to restore the jobsite to normal operational conditions prior to turning it back over to Singapore International Airlines. Listing of competent PNH personnel with contact numbers who can be reached for assistance in the event a problem or question should arise with regards to their particular expertise. Remove the existing granite cladding to assess the condition of the underlying bracket system that holds the granite in place. 3 56-2013, ACTIVITY HAZARD RISK ASSESSMENT – FIVE POINT MATRIX EMPLOYED TO QUANTIFY RISK – 28 September 2013 Risk Criteria Severity (1-5, Lowest – Highest) Likelihood ( 1-5, Lowest - Highest) 1-Negligible Injuries: slight injury or health effect, 2-Minor Injuries: Injury or ill health requiring first aid treatment only 3-Moderate Injury: Injury requiring medical treatment or ill health leading to disability 4-Major Injury Disability: serious injury or life threatening occupational disease 5-Castrophic: serious injury resulting in fatality or irreversible health damage with death 1-Rare: very unlikely to happen, 2-Remote: not likely to happen most of the time, 3-Occasional: likely to happen sometime, 4-Major Injury Disability: likely to happen several times regularly, 5-Almost Certain: Likely to happen Risk Level (Severity x Likelihood) Trivial Risk : Tolerable Risk : Moderate Risk : Substantial Risk : Intolerable Risk : 1 to 2 (L) 3 to 9 (L) 10 to 19 (M) 20 to 24 (H) 25 (H) - First aid treatment injury, minor cuts or bruises, clean-up effort for environmental impact - First aid treatment Injury, minor cuts or bruises, clean-up effort for environmental impact - Temporary disability, lost time injury, outpatient treatment, minor or short term environmental impact - Serious Injury, permanent disability, major disruption and damage to equipment or structure, significant environmental - Fatality or fatalities, serious injury, permanent disability, major structural or equipment damage, detriment environmental The table above provides numerical methodology to better prioritize hazards. These values are the criteria for the Activity-Based Risk Assessments beginning on the following page. No catastrophic risk of any certainty was identified. Risk is calculated mathematically by multiplying severity of the operation by the likelihood an accident will occur. Generally risk levels calculated at 9 and below are considered acceptable, manageable risk. This does not preclude the need to try and mitigate all risk to the lowest possible level. However, those above nine should receive additional scrutiny to determine what steps are available to reduce overall risk including, administrative controls, substitution of a higher hazardous material for a less hazardous material, use of engineering controls or use of personal protective equipment (PPE). 4 Risk Assessment Form Activity-Based Risk Assessment Form Company: PNH RESOURCES PTE LTD Conducted by: (Names, designations) (Date) Process/Location: Removal of existing granite cladding, inspection of cladding and reporting as to the overall condition of the existing bracket system used to retain the cladding and affect repairs as needed. Approved by: Bradamente Amoroso (Martin) Last Review 28 September 2013 (Name, designation) Project Manager Date: (Date) 28 September 2013 1. Hazard Identification 2. Risk Evaluation Lee Wilson Senior Safety Manager 28 September 2013 Next Review Date: 01 April 2014 3. Risk Control 1a 1b 1c 1d 2a 2b 2c 2d 3a 3b No Work Activity Hazard Possible Accident/ Ill Health & Persons at Risk Workers assigned to complete work on this project. Existing Risk Control (if any) Severity Likelyhood Risk Level Additional Risk Control Action Officer Designation 1 2 Moving equipment, manpower, tools and scaffolding* into position at the jobsite. *Scaffolding will be erected by the owner Remove existing granite cladding to exposed support brackets that hold this cladding. Musculoskeletal Musculoskeletal while removing the granite cladding as it will be heavy and awkward. Workers performing this work. PNH workers undergo training on how to avoid these types of injuries multiple times over the course of the year as part of their routine training. 2 PNH workers undergo training on how to avoid musculoskeletal injuries. Most scaffolding components are less than 50 lbs.; workers maintain good physical 2 5 1 2 2 Training should include: Specifically: 1. Lift with the legs, 2. Keep back straight, 3. Keep the load close to the body, 4. Don’t twist, 5. Review your path prior to moving the load Senior Safety Manager 4 When removing the granite cladding, it will be especially important to observe the aforementioned recommendations including: 1. Lift with the legs, 2. Keep back straight, 3. Keep the load close to the body, Senior Safety Managers No Work Activity Hazard Possible Accident/ Ill Health & Persons at Risk Professional Engineer retained to conduct this inspection and provide a report to SIA. 3 Inspect the existing bracket system for overall integrity Eye hazard from possible flying debris. 4 Affect repairs as directed by the professional engineer and replace the granite cladding Musculoskeletal as the granite is heavy and awkward to move. Workers performing this work. 5 Worksite Cleanup – remove all tools and excess construction materials Musculoskeletal Persons involved in worksite cleanup. Trip/Fall Hazards Sight Hazard from flying debris conditioning and are experienced in this type of work. Existing Risk Control (if any) 4. 5. Don’t twist, Review your path prior to moving the load Additional Risk Control Severity Likelyhood Risk Level Safety glasses should be worn while conducting this inspection. If the engineer does not have, they will be provided to him. PNH workers undergo training on how to avoid musculoskeletal injuries. Most scaffolding components are less than 50 lbs.; workers maintain good physical conditioning and are experienced in this type of work. As discussed in section 1 above. 2 1 2 Recommend a pre-inspection brief be provided by the site project manager to ensure that the engineer understands the possible risk and the availability of eye protection if needed. Senior Safety Manager 2 2 4 Senior Safety Managers 2 1 2 When replacing/repairing the granite cladding, it will be especially important to observe the aforementioned recommendations including: 6. Lift with the legs, 7. Keep back straight, 8. Keep the load close to the body, 9. Don’t twist, 10. Review your path prior to moving the load As discussed in section 1 above Persons involved in worksite cleanup. Always maintaining good housekeeping at the jobsite. 2 1 2 Senior Safety manager Persons involved in worksite cleanup. Use of safety glasses at the worksite 1 2 2 Should this project take more than one day, recommend that 10-15 minutes be devoted at the end of the workday to cleaning up and organizing the jobsite in preparation for work the following day. PNH workers receive Sight Conservation Training as part of the routine safety training several times annually. 6 Action Officer Designation Senior Safety Manager Senior Safety Manager QUALIFICATIONS AND POINTS OF CONTACT FOR THIS PROJECT FROM PNH RESOURCES PTE LTD AND GOODMNAN ENVIRONMENTAL PTE LTD SEPTEMBER 2013 Competent/Qualified Personnel: Lee Wilson – Senior Safety Manager - 8205 8249 QP/ First Aid CPR/ Heat Stress Program/ Respiratory Protection Program/ Hearing/Sight Conservation Program/Training Coordinator Bradamente Amoroso (Martin) – 8217 8322 Project Manager/Site Safety Alan Detoyato – 8126 1374 QP/ First Aid CPR/Electrical Lim Joseph – 9683 7072 CP/ Scaffolds/ Fall Protection Eng Yong Chye – 9626 9262 CP/ Electrical/ First Aid CPR/Lock Out/Tag Out Equipment Used: Ladders/Scaffolds Hand and Power Tools First Aid Kit Eyewash Station LOTO Kit Fire Extinguishers Inspection Requirements: Training Requirements Inspect PPE daily and before use. Inspect first aid kit at least weekly. Inspect electrical extension cords before use Visual inspection of Fire extinguisher daily Daily Housekeeping of work areas Daily site safety inspections by Safety Manager and project Quality Control 7 Ladders/Scaffolds Proper Lifting Techniques First Aid/CPR Emergency Telephone Numbers Daily/Weekly Safety Tool Box Meetings