Essendon Football Club Windy Hill Green Precinct Project Final Report Essendon Football Club Final Report Windy Hill Green Precinct Project For: Department of Sustainability, Environment, Water, Population and Communities March 2011 Compiled by Bruce Neish 1 Essendon Football Club Windy Hill Green Precinct Project Final Report Contents 1. Introduction .............................................................................................................. 3 2. Project overview ....................................................................................................... 3 3. Project objectives ..................................................................................................... 4 4. Process and methodology ........................................................................................ 4 5. Project scope ............................................................................................................ 5 Water efficiency......................................................................................................... 5 Energy efficiency ...................................................................................................... 6 6. Project results ........................................................................................................... 7 2 Essendon Football Club Windy Hill Green Precinct Project Final Report 1. Introduction This report is a review of the Essendon Football Club’s Windy Hill Green Precinct Project. The project was undertaken at the Windy Hill Oval Precinct, located at Napier Street, Essendon, Victoria. Essendon Football Club originally commissioned water and energy audits to establish baseline levels of consumption and to identify ways to reduce water and energy use by: Water installing irrigation at Windy Hill Oval Energy upgrading the lighting throughout the precinct installing a Building Management System (BMS) upgrading the air conditioning plant infrastructure and operations. Once the water and energy efficiency measures were identified, Essendon Football Club conducted discussions with the Australian Government and received funding under the Green Precincts Fund. The Windy Hill Green Precinct Project was one of thirteen projects to receive funding under the Australian Government’s Green Precincts Fund. The project was funded on a dollar for dollar basis by the Australian Government and Essendon Football Club. The total cost of the project was $1,895,454. Essendon Football Club achieved all of the objectives for the project. 2. Project overview The Windy Hill Green Precinct Project was undertaken as part of the Australian Government’s Green Precincts Fund. This project was one of thirteen projects nationwide to receive funding under the Green Precincts Fund. The Green Precincts Fund is administered through the Department of Sustainability, Environment, Water, Population and Communities (the department) and is designed to support project initiatives that encourage water and energy savings measures at the community level. Prior to applying for the Green Precinct Fund, Essendon Football Club commissioned water and energy audits to assess the condition of existing infrastructure and to record water and energy use. These audits also offered recommendations for reducing energy and water use. 3 Essendon Football Club Windy Hill Green Precinct Project Final Report Using the results from these audits as a basis, Essendon Football Club and the department held discussions to establish objectives for a jointly funded project to deliver long term energy and water use reductions at Windy Hill Oval Precinct. A construction schedule for the project was drawn up and a funding timetable established. Final agreement was reached between the parties and on 28 November 2008 a funding deed was executed by the department and Essendon Football Club for the Windy Hill Green Precinct Project. 3. Project objectives The objectives of the Windy Hill Green Precinct Project were to: deliver direct environmental benefits from reducing potable water and non renewable energy use at the precinct reduce the precinct’s potable water use by half raise community awareness about saving water and energy through the demonstration of water and renewable energy efficiency measures encourage take up of water and energy savings measures including use of renewable energy in the home and at community facilities demonstrate that the precinct playing surfaces can be maintained in a good condition with the use of non potable water supplies. 4. Process and methodology The first objective of the Windy Hill Green Precinct Project was to deliver direct environmental benefits from reducing potable water and non renewable energy use at the site. This was considered to be the prime objective as the success of the remaining objectives was dependent on this objective being achieved. Essendon Football Club had previously commissioned a water audit from Water Wizz Pty Ltd and an energy audit from Coffey Environments Pty Ltd. The briefs for these audits were to: record current and historical water and energy use levels; assess the suitability of current infrastructure; and recommend the best options for delivering direct environmental benefits as a result of reducing potable water and non renewable energy use at the site. Essendon Football Club did not place any limitations on what the auditors could recommend in terms of the scale or cost of improvements. The audits established base energy and water consumption levels and suggested a number of ways to reduce the water and non renewable energy use to deliver direct 4 Essendon Football Club Windy Hill Green Precinct Project Final Report environmental benefits. Based on the audits, Essendon Football Club was able to identify priorities to be incorporated into the Green Precinct Fund project, including: installing irrigation at Windy Hill Oval. upgrading the lighting throughout the precinct installing a Building Management System upgrading the air conditioning plant infrastructure and operations. 5. Project scope Water efficiency The most effective irrigation solution for Windy Hill Oval was identified as a system to harvest stormwater, store it in an underground tank and treat it by means of a desalination plant. This part of the project was tackled first as the oval’s irrigation was identified as the highest source of water use at the precinct. Stormwater harvesting and underground 800 kL water storage tank The first step was to build a system to harvest stormwater. Plans were drawn up for the construction of an 800 kL storage tank under the oval surface to store the harvested water. Tenders were sought for the construction of the tank and the quotes received all proposed new cutting edge designs from local and overseas companies. Piping was installed to collect rainwater from the roofs of the grandstands and the Windy Hill Fitness Centre. In addition, the run-off water from the oval surface was captured as the underground drainage system already in place under the oval drained directly back into the storage tank, thereby recycling already recycled water. Water bore and desalination plant A water bore was included in the stormwater collection project along with an accompanying desalination plant to extract the salt from the bore water. The bore was drilled to100 metres and now provides a constant water flow to the desalination plant. The water drawn from the bore is fed directly to the desalination plant, processed and then pumped into the underground storage tank where it is mixed with the stormwater. The desalination plant has been designed to allow for low cost expansion of the system through the installation of additional membranes, should a larger supplemental water supply be required in future. 5 Essendon Football Club Windy Hill Green Precinct Project Final Report Energy efficiency The energy efficiency projects selected as the most effective for the project were the installation of a Building Management System and the upgrade of the lighting and air conditioning systems. Building Management System A computerised Building Management System (BMS) was identified as the most efficient way to control existing and planned water and energy infrastructure. Tenders were sought for the provision of a BMS system and a consulting engineer was employed to assess the tenders to ensure that the best system was selected. The BMS provides direct control of all air conditioning and heating at the precinct. This allows floor areas or building sections to have the units switched on or off, subject to use. The BMS also controls the newly installed water harvesting and irrigation systems as well as the operations of the Windy Hill Fitness Centre pool and related plant and equipment. The BMS operates as a constant monitoring and reporting base for all water, electrical and gas use at the precinct. To enhance community engagement, the BMS constantly generates real time data on water and energy use1 displayed on television screens in the three main reception areas at the precinct. Upgraded Lighting System Much of the Windy Hill Oval Precinct was previously fitted with inefficient lights that used short life globes and tubes which were costly to buy and to maintain. A full audit of the old lighting system was carried out to ensure that the new system met all safety regulations and that the placement of the new fittings was energy and output efficient. Transformer powered low voltage systems using compact fluorescent globes, plasma globes and high efficiency electronic ballasts were installed. Light sensors and movement sensors were also fitted to turn lights off when the light from outside is sufficient and when no staff movement is present. The new light fittings are designed to operate at much lower operating temperatures than the old halogen and incandescent globes. The compact globes operate at 30 degrees Celsius whilst the older globes operated at up to 100 degrees Celsius; this --------------------------------------------------- Through the BMS, the television screens provide daily details of energy and water use in comparison to the same day 12 months ago. The television screens also provide a visual display on the number of gas balloons saved through reduced carbon consumption at the precinct. 1 6 Essendon Football Club Windy Hill Green Precinct Project Final Report means that ambient air temperature stays lower, reducing the need for air conditioning. The power use of each lighting circuit was tested during the audit and again when the new components were fitted. An example of outstanding energy reduction was recorded in the players’ gym where the main lighting circuit fell from 7.3 amps to 2.3 amps. Air Conditioning Upgrade To improve energy consumption: 1. The four oldest and most inefficient air conditioning systems were replaced at the Windy Hill Community Social Club. The old units were highly inefficient when assessed on power and energy use against output. They also contained ozone depleting coolant gases that were venting constantly into the atmosphere through leaks in the old pipelines and condenser units. The new units use 20 per cent less power, drive more efficient fans and use non ozone depleting coolant gases. 2. The large old air conditioning unit at the Essendon Football Club Hall of Fame Museum (which contained ozone depleting gases) was replaced with a modern system that operates on 20 per cent less power and is fitted with an economy cycle. It allows the air from the museum to be recycled without the need to vent large volumes of already heated or cooled air into the atmosphere. 6. Project results Objective 1: deliver direct environmental benefits from reducing potable water and non renewable energy use at Windy Hill Green Precinct Reducing potable water The water efficiency systems installed as part of the project has enabled Essendon Football Club to reduce potable water consumption at the precinct by 54 per cent in 2010 compared to water consumption 2007. See Objective 2 for more information. Non Renewable Energy Reduction Table 1 shows how much energy was used at the three main venues in the precinct in 2007/08 compared to 2010. 7 Essendon Football Club Windy Hill Green Precinct Project Final Report Table 1: Energy use at the precinct in 2007/08 compared to 2010 Venue Year Usage (KwH) Year Usage (KwH) Saving % Administration Building 2007/08 292 344 2010 221 629 70 715 24 Windy Hill Community Social Club Windy Hill Fitness Centre 2007/08 1 209 467 2010 1 110 141 99 326 8 2007/08 702 994 2010 565 254 137 740 19 1 897 024 307 781 14 Total 2 204 805 The 2007-2008 figures show the energy being used at the time of the energy audit, prior to the implementation of the project. The 2010 figures show the energy used by the administration building, the Windy Hill Community Social Club (see attachment A) and the Windy Hill Fitness Centre (see attachment B) after the upgrade. The Administration Building recorded a 24 per cent drop in energy consumption. The Windy Hill Fitness Centre recorded a 19 per cent drop in energy consumption. The Windy Hill Social Club recorded the lowest drop in energy use over the period, however, installation of the four new energy efficient air conditioning units at this site was not completed until 28 February 2011 (see attachments C&D) and is therefore not reflected in the 2010 readings. The readings for the Windy Hill Social Club in 2012 should therefore record a further drop in energy use in line with the savings these units are designed to produce. Overall, a 14 per cent or a 307 781 KwH saving has been achieved for the precinct and the resultant drop in carbon emissions related to the production of that energy achieved over the same period. The other large saving not reflected in the data is the savings made by Essendon Football Club in not having to replace halogen globes every 1 000 hours and the labour incurred in this maintenance exercise. With over one thousand light fittings in use at the precinct, approximately $10 000 will be saved each year in maintenance costs. Most of the globes and tubes used in the new light fittings last 10 000 to 20 000 hours, only requiring replacement every 1 - 2 years. The overall decrease in energy consumption can be directly related to the installation of the BMS and the upgrade of the lighting system of the precinct. 8 Essendon Football Club Windy Hill Green Precinct Project Final Report Objective 2: reduce the precinct’s potable water use by half The precinct has been able to reduce its potable water consumption by 54 per cent for the year 2010 compared to 2007. This was achieved by: the installation of an 800 kL underground tank; stormwater harvesting from the grandstand and building roofs; oval run-off; the installation of a bore; and the installation of a desalination plant. The reduction in potable water use has meant that 13 056 kL less per annum is being drawn from City West Water’s potable water supplies. Potable water use should continue to decrease as the drought conditions ease and the stormwater harvesting and desalination plant supply is extended to other tenants at the precinct. Table 2 is an extract from the City West Water Windy Hill precinct water map which confirms the reduction of potable water consumption. 9 Essendon Football Club Windy Hill Green Precinct Project Final Report Table 2: City West Water Windy Hill precinct water map 10 Essendon Football Club Windy Hill Green Precinct Project Final Report Objective 3: raise community awareness about saving water and energy through the demonstration of water and renewable energy efficiency measures and Objective 4: encourage take up of water and energy savings measures including use of renewable energy in the home and at community facilities One of the main facets of the project was the installation of the Building Management System (BMS). The BMS not only provides a platform for the control of all plant and equipment at the precinct, but also operates as a constant monitoring and reporting base for all water and energy consumption. The BMS is programmed to constantly generate real time data displayed on large television screens that are in constant operation in the main reception areas at the precinct. These television screens raise awareness about water and energy savings that can be generated through efficiency measures. They encourage visitors to consider renewable energy use in the home and at community facilities. The Windy Hill Oval Precinct, including the football club, the Hall of Fame Museum, the fitness centre and the community social club, has been recognised as a main community hub in the north western Melbourne metropolitan region for over 80 years, with more than 26 000 visitors each week. The Windy Hill Fitness Centre (WHFC) has 13 000 visitors each week comprising: WHFC members; school and community groups using the swimming programs; and casual visitors using the facilities including, water aerobic classes, fitness classes and aerobic cycling classes. The centre is open from 5.30 am until 10.00 pm daily and all visitors must pass through the main reception foyer past the television screen generating real time data from the BMS. The Windy Hill Community Social Club (WHCSC) has 13 000 visitors each week and every visitor must pass through the main reception lobby and past the television screen. These visitors are: WHCSC members; community groups including Rotary, Lions Club and Probus who hold regular weekly meetings; school and community groups who hold meetings; people attending in service programs and conferences on the premises; as well as members of the general public attending social gatherings and functions across three large function rooms. Essendon Football Club visitors include: suppliers and contractors; members of the media; and visitors to the Hall of Fame Museum, again, all of whom have to pass through the main lobby and past the television n screen. Tours of the Museum and the Windy Hill heritage precinct are regularly conducted. The tours consist of around 20 people on a 40 minute tour, which includes a full explanation and tour of the water 11 Essendon Football Club Windy Hill Green Precinct Project Final Report and energy saving installations. Groups that have participated in tours and inspections of the new facilities include: engineers from Geelong Council inspecting the precinct in relation to the water retention project at Kardinia Park Oval, Geelong, Victoria engineers and project managers from Launceston City Council inspecting the precinct in relation to the water retention project at York Park (Aurora Stadium), Invermay, Tasmania project managers from Glen Eira Council inspecting the precinct in relation to water retention works for parks and gardens engineers and representatives of the City of Hume Council inspecting the precinct in relation to the water retention project at Melrose Drive, Tullamarine, Victoria pupils from primary and secondary schools from the City of Moonee Valley and surrounding council area attendees at the ICLEI and City West Water Seminar, held 20 April 2011 which covered: reverse osmosis water treatment plants and sub surface tanks, irrigation systems for alternative water sources, stormwater harvest and treatment, and City West Water’s water and energy efficiency program, as well as an inspection tour of the Windy Hill Precinct water saving project. Essendon Football Club has met the community engagement objectives of the project through the: installation of the BMS; public television kiosks in the main three foyers at the precinct; hosted tours; seminars; and events. Furthermore, the club has promoted energy and water saving measures and encouraged the take up of these measures at home and in community facilities. 12 Essendon Football Club Windy Hill Green Precinct Project Final Report 13 Essendon Football Club Windy Hill Green Precinct Project Final Report 14 Essendon Football Club Windy Hill Green Precinct Project Final Report Objective 5: demonstrate that the Windy Hill precinct playing surfaces can be maintained in a good condition with the use of non potable water supplies. Since the completion of the water efficiency initiatives in 2009, all irrigation at the precinct uses non potable water gathered onsite. The non potable water is harvested from roof tops and oval surface water run-off and is supplemented by the water bore and desalination plant installed next to the Windy Hill Oval. The water is stored under the oval’s surface in an 800 kL tank. It has been calculated that 25 mm of rainfall provides approximately 300 kL of stormwater and that the daily output from the desalination plant is 30 kL. A full irrigation cycle for the oval requires 80 kL, which, during the height of summer, may be required five times a week. Even with a full storage tank there is only a two week irrigation supply on hand and, without rainfall, the bore and desalination plant will only produce 210 kL per week, providing a top up of 2.6 full irrigation cycles. Careful management of the non potable water supply is essential to provide a balanced irrigation regime to the oval in times of low rainfall. In the future, extra membranes costing $8 000 each can be installed in the desalination plant to increase daily output by an extra 15 kL per day, to a total of 45 kL per day. This would then provide a full five irrigation cycles of 80 kL per week, without the need for rainfall. The application of non potable water has had no detrimental effect on the turf texture or turf surface coverage and the store of non potable water has allowed for extra summer irrigation which has assisted in preserving the turf and promoting growth during our hottest months. For the 2010/11 cricket season, the Victorian Cricket Association rated Windy Hill Oval second to the Melbourne Cricket Ground as the best playing surface in the competition by only one percentage point2. In the transition from cricket turf conditions to football surface preparation was seamless due to the high growth rate of turf attained and maintained during summer. The oval cricket wicket surface (consisting of Merri Creek mud), has been bound well by the dense turf cover promoted through irrigation, and as a result, did not degrade into a muddy patch in the centre of the ground a couple of weeks into the football season as it has for the previous 80 years. All of these good outcomes are testament that the oval surface can be maintained in a good condition with the use of non potable water supplies. 15 Essendon Football Club Windy Hill Green Precinct Project Final Report ------------------------------------------------------2 Source: CityWide Ground Maintenance Contractors 16