The London 2012 Water Polo Venue; Lightweight temporary design. Mike Sefton1, Andrew Best2, Matthew Birchall3 1,2,3 Buro Happold, Camden Mill, Lower Bristol Road, Bath, England. Abstract The 5,000 seat London Olympic Water Polo Venue is the first Olympic venue designed solely for the sport. It was also one of the many temporary venues for these Games and was only operational for the May warm-up event and the Olympics in summer. Keeping with the themes for these Olympics the venue was designed to minimise material use and maximize the amount of reusable and recyclable elements in the construction. Phthalate-free PVC-coated polyester fabric forms the envelope of the building, using inflated cushions for the roof and flat membrane panels for the walls. The 10 large roof cushions span 10m between the 55m wide portal frame structures made from a kit of modular space frame trusses. The tapering form reduced the overall building volume, with the maximum 34m height over the main stand reducing to 16m where a lower roof was possible over the warm-up pool. Although the building was in use for a short summer period only, the external structure was constructed during the winter prior to the games. The structure of the envelope was therefore designed to be strong enough for a full code-based wind load. However, to minimise the weight of the structure for the venue, operational serviceability cases were generated using a statistical approach to define lower wind speeds for average, windy and very windy summer days. These were used to demonstrate that despite roof cushion and side panel deformations being high under a full design wind load, during the operational period they would be suitable for the venue requirements. This analysis meant that significantly longer cushion and panel spans were viable, minimising the number of trusses needed. The paper discusses the overall design of the structural envelope with a focus on the pneumatic and membrane elements, considering materials, environmental performance and construction and deconstruction. 1 Keywords: Pneumatic, temporary, demountable, reusable. 1 Introduction The London 2012 Water Polo Venue is the first dedicated Olympic arena designed specifically for water polo. It has a 5,000 seat capacity and houses two pools, a competition pool and a smaller warm-up pool. The bespoke nature of the venue allowed the design team to optimise the pool size and spectator site lines specifically for the event, rather than converting a venue previously set up for swimming events. The venue was in use for two events, a four day test tournament in May of 2012 and for the Olympic Games in August. Construction started in spring 2011 with the structural frame and envelope in construction during winter 2011/12. The whole venue was designed around its temporary nature with the design facilitating the use of standard supply chain elements and recyclable materials where possible. This paper discusses these, focussing mainly on the structural frame and envelope of the venue, and how the frame and envelope was designed to use rentable equipment where possible and minimise the material quantities by designing for a short operational period. Figure 1. Water Polo Venue. Image credit: Buro Happold, Nathan George 2 2 Venue design philosophy The temporary nature of the venue was one of the critical factors within the design. It was aimed to create a building that minimised material use and where possible used pre-existing elements and/or elements that could subsequently be re-used afterwards or recycled if not. This led to a ‘Kit of Parts’ design approach where elements by different suppliers were isolated from each other to enable them to be constructed and deconstructed independently. These parts are shown in Figure 2. Figure 2. Elements in the kit of parts. Image credit: David Morley Architects 3 The kit of parts was to be constructed from different suppliers and included the following elements: Structural frame and envelope: discussed in the following chapters. Seating: designed to allow standard temporary seating systems from existing stock to be supplied and reused after the games. This was structurally independent of the envelope frame so as to facilitate simpler construction and deconstruction. Pools and surrounds: Water Polo specific 37m long, 23m wide competition pool and warm-up pool made using standard temporary pool systems which can be dismantled and reconfigured for reuse after the games in more standard sizes. Modular accommodation: using standard accommodation for reuse after the games; independent from the envelope frame for simplicity of construction and deconstruction. Plug-in plant for environmental control: using rentable equipment for the duration of the operational period. 3 Structural frame and envelope The simplest way to minimise material use for the structural frame and envelope for the venue would have been to follow the example of some previous Olympic water polo competitions which have been held outdoors. But the risk of poor weather in the British summer ruled this out for London! Options for a roof-only venue were considered initially to provide simple shelter against the rain but it was not possible to meet the poolside environment requirements for player comfort set down in the FINA guidelines. Therefore a fully enclosed venue was necessary. Since the venue was to be in use for a very limited time the material cost, both in terms of money and environmental impact, would be high in comparison with energy use. This led to the use of a predominantly un-insulated envelope. However this created the possibility of condensation forming inside the envelope caused by the high moisture load from the pool and the warm poolside conditions especially during the cold evening sessions of the May warm-up event. Condensation on the walls presented no significant risk to disrupting the operation of the venue, but any condensation occurring inside the roof would pose a problem and so a certain level of insulation was required here. To enable the structure to be made from a kit of parts, a simple frame structure was designed to be fabricated using supply chain rental stock components. This comprised a series of portal frames which span across the short axis of the venue. In order to achieve the relatively large (55m) spans across the width of the venue some bespoke elements would need fabrication which could then be returned to the rental market. Figure 3 shows a typical elevation of a portal frame. As can be seen in figure 4 the height of the portal frames decreases along the length of the building to minimise the enclosed volume where the height is not required over the warm up pool. The structural frame was to be clad with a Phthalate-free PVC-coated polyester fabric. The use of a membrane as a cladding to span between the frames was an 4 economic option and, in keeping with the aims of the venue, is intended for recycling after use. Inflated cushions were to be used in the roof to provide the required insulation and minimise the risk of condensation. On the walls where condensation is less of a problem, single skin panels were used to reduce cost and material usage. Figure 3. Short section through venue showing typical portal frame elevation and cut through long span of roof cushions. Figure 4. Long section through venue showing cut through short span of roof cushions. 4 Optimising enclosure design for temporary use Minimising material use was a key principle for the venue and therefore design was carried out to achieve the maximum the roof cushions and wall panel span in order to reduce the number of portal frame trusses required. Although the venue is only temporary, construction was started over a year before the Olympic Games, with it also being unclear when the venue would be deconstructed afterwards. Since the construction of the envelope was to take place during the winter and it would be in place for nearly a year it would certainly be exposed to the worst weather conditions in the British calendar. Therefore it was necessary to design the structure in the ultimate limit state to be strong enough to be safe for a full design code wind speed. 5 However with this being a lightweight fabric structure the movements of the building under the full code wind speed would be considerable and if the venue was in use in these conditions could cause discomfort to the occupants. This would be the case mostly in the upper rows of seating where the crowd are close to the roof cushions and deflections would be very noticeable. If this was to be a permanent year-round venue the serviceability criteria would probably be the limiting design factor to how far the roof cushions and fabric could span. However, since the venue would not be occupied when the highest wind speeds would occur, it was essential to account for this in the design. Therefore, reduced summer wind speeds were calculated to check likely operational fabric deflections and enable spans to be limited by the strength capacity of the fabric. 5 Establishing winds under temporary periods A statistical approach was taken to establish site wind speeds which would occur during the May to August period. Local MET office data was used with long term wind statistics to calculate these. Three levels of wind speed were calculated with different possibilities of exceedence during the summer operational period: Average summer day - 50% chance of exceedence. Windy summer day - 5% chance of exceedence. Very windy summer day - 1% chance of exceedence. The values for these wind speeds are shown in table 1 where it can be seen that the likely wind speeds and associated pressures during use are significantly lower than for the full design wind speed. Condition Wind Speed Peak (gust) velocity pressure qp(z) m/s kN/m2 Full code-based design wind speed 39.2 0.96 Stress & Deflection Very windy summer day (1%) 17.5 0.19 Deflection Windy summer day (5%) 14.9 0.14 Deflection Average summer day (50%) 6.7 0.03 Deflection Table 1. Calculations Carried Out Wind speeds used for design. It should be stressed that the summer wind speeds calculated would not be suitable for and were not used for any element strength checks and that the deflections 6 occurring during the full design wind speed were considered to ensure that no damage could be sustained by the membrane in these conditions through striking any adjacent structure or otherwise. 6 Results of using reduced summer wind speeds There is little guidance for deflection limit criteria for fabric structures. Provided that clash checks are made, that dynamic response is not problematic, and that the details are designed to allow for suitable angle changes at supports etc, designers can be confident that damage will not occur under serviceability cases. Given the large magnitude of deflections that can occur it is often the perception of occupants that becomes the critical limit and this is a very difficult limit to judge. As such, for the Water Polo Venue at an early stage in the design deflections were assessed under the three different summer wind speeds to give a feel for how different the deflections might be on different days. This was intended to build a picture of the behaviour of the membranes and to give confidence that the deflections would not feel too high in use and enable the design to progress with confidence. Typical non-linear analysis of the roof cushions and side panels was carried out to establish the feasibility of the large spans. A 10m span was calculated to be around the maximum achievable for fabric stress limits given the ultimate limit state applied loads and therefore deflections under the different load levels were checked for this span. A 10m wide and 52m long cushion with a slight arc to follow the curved lines of the portal frames was analysed using a constant mass assumption. The cushion had a rise of approximately 1.1m in both the upper and lower surface with an inflation pressure of 0.4kN/m2. Under the full design code wind speed, analysis showed that the external membrane deflection would be as high as 340mm with the internal membrane showing signs of rippling and slack. In the upper rows of the stands - where people are close to the cushions - this behaviour would have been very noticeable and likely to be quite disturbing for spectators in the closed environment. This would have been unacceptable if it occurred during an operational period. An analysis image showing the possible shape under full code uplift loading is shown in figure 5 and can be compared with figure 6. Figure 5. Deflected cushion with code wind speed applying an uplift pressure – note ripples on underside. 7 The analysis of the summer wind cases, however, showed that even on a very windy summer day (1% chance of exceedence) deflection of the internal skin would be limited to around 40mm which would definitely be acceptable for such a membrane. Importantly there were also no signs of rippling or slackness in the surface. Table 2 summarises the cushion deflection results and shows the benefit of using the reduced wind speeds to assess the deflections during the operational period. Figure 6. Deflected cushion on very windy summer day – deflection not noticable. Deflections of the flat wall panels (figure 7) were much higher than the cushions since there is no initial curvature of form. Using reduced summer wind speeds, deflections are much more acceptable although they are still relatively high. However spectators would not be as near to the panels to observe the deflections closely since there is a hard façade at lower levels and an internal fabric screen to the inside face of the portal frame columns covering the external skin (these can be seen in figure 8). Table 3 summarises the wall panel deflection results. Figure 7. Silver flat fabric wall panels with blue hard façade at low levels. Image credit: Mike Sefton, Buro Happold 8 Wind speed condition External surface deflection Internal surface deflection mm mm Full code-based design wind speed 343 Signs of rippling and slack Very windy summer day (1%) 101 +41 / -11 Windy summer day (5%) 80 +30 / -8 Average summer day (50%) 21 +11 / -2 (Uplift load case) Table 2. Cushion deflections under different wind conditions. Wind speed condition (Uplift load case) Flat wall panel deflection mm Full code based design wind speed 960 Very windy summer day (1%) 510 Windy summer day (5%) 440 Average summer day (50%) 200 Table 3. Wall panel deflections under different wind conditions. 9 Figure 8. Water Polo Venue in action at the test event in May 2012. Image credit: Buro Happold, Mike Sefton 7 Conclusions Statistical analysis was used to assess likely wind speeds for the operational period of the temporary venue for the London Olympic water polo competition for comparison with the full design wind speed. The resulting wind pressures were used to calculate deflections of the relatively large PVC-coated polyester fabric roof cushions. This showed that although peak deflections occurring during the winter period would be unsuitable for the venue to be in use those that would occur during operational periods would be satisfactory. This enabled the cushion spans to be increased to the limits imposed by the fabric strength and minimising the number of portal frames. References [1] BS 6399-2:1997, Loading for buildings – Part 2: Code of practice for wind loads. 10