THIRD QUARTER PERFORMANCE EVALUATION REPORT OF DRAKENSTEIN MUNICIPALITY: CONSTRUCTION OF PAARL SOUTH AND CAROLINA BULK SEWERS WESTERN CAPE CHIEF DIRECTORATE: BULK INFRASTRUCTURE PROGRAMME PERIOD: 01 OCTOBER 2014 – 31 DECEMBER 2014 i PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 31 DECEMBER 2014 TABLE OF CONTENTS 1. INTRODUCTION ............................................................................................................. 1 2. BACKGROUND TO THE PROJECT ............................................................................... 1 2.1 Description of the project ........................................................................................... 1 2.2 Project History ........................................................................................................... 3 2.3 Project concept, design and plan............................................................................... 3 2.4 Start date – duration of the programme ..................................................................... 4 2.5 Funds previously allocated to projects ....................................................................... 4 3. PROGRESS TO DATE .................................................................................................... 5 3.1 Milestones ................................................................................................................. 5 3.2 Implementation of approved business plan ............................................................... 5 3.3 Schedules of work and phasing of activities .............................................................. 5 3.4 Capacities dedicated to the programme .................................................................... 6 3.5 Key challenges within the project .............................................................................. 6 4. PROJECT RESULTS AND BENEFICIARIES ................................................................. 7 4.1 Outcomes and outputs .............................................................................................. 7 4.2 Beneficiaries and projects results .............................................................................. 7 4.3 Jobs created.............................................................................................................. 7 5. CONCLUSIONS/LESSONS LEARNED .......................................................................... 7 5.1 Main successes and failures of the project to date .................................................... 7 5.2 Ownership and sustainability of infrastructure ........................................................... 8 5.3 Lessons learned ........................................................................................................ 8 6. RECOMMENDATIONS ................................................................................................... 8 ANNEXURE A: PROJECT IMPLEMENTATION PHOTOS .................................................... 9 ANNEXURE B: LIST OF VILLAGES EXPECTED TO BENEFIT FROM THE PROJECT .... 10 ANNEXURE C: DETAILS OF CONTRACTS ....................................................................... 11 ANNEXURE D: PROJECT PROGRAMMES ....................................................................... 12 Document1 1 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 1. DECEMBER 2014 INTRODUCTION In terms of Section 10(7)(b) of the Division of Revenue Act No 10 of 2014 (DORA) as promulgated in Government Gazette No 37595 dated 26 April 2014, the transferring national officer must submit an annual performance report for Schedule 6 within 45 days after the end of each quarter. The Regional Bulk Infrastructure Grant (RBIG) is a Schedule 6 indirect conditional grant for the benefit in kind of municipalities. The objective of this Report is to provide a performance evaluation report covering the 3rd quarter of RBIG funded projects, in compliance with the DORA. The objective of this evaluation was to determine whether the progress on the project is commensurate with the expenditure to date as well as to determine whether the project is still on course in terms of the original planning. This performance evaluation report, covering quarter 3 of the 2014/15 fiscal year, is for the Paarl South and Carolina Bulk Sewer a Regional Bulk Infrastructure Grant project currently being implemented by the Drakenstein Municipality in the Western Cape Province, with Department of Water and Sanitation (DWS) as co-funder of the social component, and Drakenstein Municipality as funder. 2. BACKGROUND TO THE PROJECT 2.1 Description of the project Drakenstein Local Municipality is located approximately 50 km north east of Cape Town, in the Western Cape Province. The municipal area includes the towns of Paarl, Wellington and Saron (including Gouda and Hermon). Locality Map: Document1 2 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE Document1 DECEMBER 2014 3 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 31 DECEMBER 2014 The project is situated at the following longitude/latitude co-ordinates: Paarl South Phase 2: Carolina Phase 1: Carolina Phase 2: Paarl South Phase 3: Latitude: 33˚ 43’ 53,79˚S Latitude: 33˚ 44’ 51,50˚S Latitude: 33˚ 44’ 36,75˚ Latitude: 33˚ 45’ 23,17˚S Longitude: Longitude: Longitude: Longitude: 18˚ 58’ 27,13˚E 18˚ 58’ 11,73˚E 18˚ 59’ 37,38˚ 18˚ 45’ 28,92˚E It is in the Berg River water management area. Paarl is the largest inland town in the Western Cape Province and is in the centre of the fruit growing farming (mainly wine and table grapes) area. Paarl serves as a local administrative and commercial capital for the area. Other economic activities include commercial and light industrial enterprises. The 2001 census indicates a population of 108 000. Paarl lies on the eastern and western sides of the Berg River and the bulk sewer lines follows the eastern bank of the river with a second line branching off towards the south eastern parts of Paarl. The bulk sewer lines will be connecting areas to the south of the Paarl WWTW and approximately 42 500 people (existing and new) will connect to these lines. The existing bulk sewer lines cannot cope with the peak demands and some of the pipelines have also reached the end of their product life cycle. The new bulk sewer lines will connect in the short term a number of existing informal and affordable housing schemes and will eliminate spillage of sewerage due to existing pipes not coping with the peak flows. As the Berg River is a major source of irrigation water for fruit farmers downstream of Paarl sewer spillages resulted in the deterioration of the quality of water in the river and often does not meet the standards required for irrigation of fruit and the overseas markets have questioned the acceptability of the produce. With the recent upgrades to the Paarl WWTW and the current new bulk sewer lines under construction, it is anticipated that the water quality will improve drastically. 2.2 Project History Existing bulk sewage conveyance pipelines are nearing capacity and during the periods of rainfall may overflow. As most the bulk sewers are located in close vicinity of the Berg River this posed a significant risk of pollution of the Berg River. The Berg River is the major source of irrigation water for many fruit farmers downstream of Paarl and as such any pollution of the River will directly influence their well-being. Furthermore, due to capacity problems, new developments cannot proceed until such time as the sewage from these developments can be accommodated within the sewer reticulation of Paarl. 2.3 Project concept, design and plan In April 2007, Community Engineering Services (CES) prepared the sewer master plan for Paarl which recommended that a new bulk sewer be constructed from the East bank of the Berg River at the N1 National Roads to the Paarl Waste Water Treatment Works (WWTW), a distance of approximately 12 km. The diameter of the sewer varied from 1,650 mm to 900 mm at the N1. Furthermore the Master Plan identified the need for a new bulk sewer along Carolina Street in the South of Paarl, approximately 4 km in length, to alleviate capacity problems in the Document1 4 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 31 DECEMBER 2014 Klein Drakenstein area and provide additional capacity for future developments along Carolina Street. The municipality identified these sewers as a priority and grouped their construction. Due to construction processes and budgetary constraints the projects were implemented in phases, with the first project starting in January 2010. 2.4 Start date – duration of the programme 2.5 Community Engineering Services (CES) was appointed by Drakenstein Municipality in 2007 to prepare the sewer master plans for the Drakenstein Municipality. Lyners Consulting Engineers and Project Managers were appointed by Drakenstein Municipality for the Consulting Engineering Services in 2010 in terms of the Supply Chain Management policies for the Drakenstein Municipality. An RBIG Funding and Implementation Agreement between DWS and Drakenstein LM were finalised. Various contractors were appointed in February 2012 for the implementation of the projects in terms of the Supply Chain Management policies for the Drakenstein Municipality. Funds previously allocated to projects Table 1 below indicates the RBIG funding that was made available to the project to date. Allocation Spent amount 2011/12 2012/13 2013/14 2014/15 Total R299,996 (FS) - R39,327,824 R12,500,000 R51,827,824 R299,996 (FS) - R39,327,824 R12,447,306 R51,775,130 The project value was originally estimated to be approximately R207 804 454 and is cofunded by DWS and Drakenstein Local Municipality. The latest estimate for completion of the RBIG project, as contained in the application for additional funding submitted in November 2014, is R252 327 823: Regional Bulk Infrastructure Grant (39.7%) (of which R51,827,824 was made available to date and R51,775,130 has been claimed) Drakenstein Local Municipality co-funding to RBIG (60.3%) R 100,174,146 TOTAL R 252,327,823 R 152,153,677 MIG also funded a portion of the bulk sewer to the amount of R22,017,544, but this portion is excluded from the above estimated completion amount. All of the allocated R51,827,824 RBIG funds up to the 2014/15 financial year will be spent. DWS is kindly requested to allocate additional funds in the 2014/15 and 2015/16 financial years in order to complete the project. 5 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 3. 31 DECEMBER 2014 PROGRESS TO DATE The performance evaluation was conducted on 22 January 2015 by a team consisting out of the following people: 3.1 Simpiwe Mashicila Nombhedesho (Penina) Sihlali Thomas Meso A Mbewu Andre Kowalewski Lawrence Stewart DWS – Regional Office (Western Cape) DWS – Regional Office (Western Cape) DWS – Head Office DWS – Regional Office (Western Cape) (Student) Drakenstein Municipality Lyners Consulting Engineers Milestones Planned date for completion FS/IRS/Design/EIA Name of Organization compiling/ developing Product Date FS/IRS/Design /EIA approved Feasibility Study Lyners Completed Jan 2012 26 Oct 2012 Implementation Readiness Study Lyners Completed Aug 2012 26 Oct 2012 Preliminary Design Lyners Completed Aug 2012 31 Aug 2013 GNEC / Aurecon Completed Apr 2010 Amendment: Mar 2013 Aurecon Completed Apr 2010 Mar 2012 Aug 2012 Sep 2012 Mar 2012 Aug 2012 Completed Sep 2012 Sep 2012 EIA WULA Operation and Maintenance Plan Financial Funding Plan Design Drakenstein Municipality Lyners Drakenstein Municipality Lyners Lyners Contract details are summarized in Annexure C: Details of Contracts 3.2 Implementation of approved business plan In 2010 Drakenstein Municipality awarded Contract to Lyners Consulting Engineers for the Consulting Engineering Services of the Paarl South and Carolina Bulk Sewers. 3.3 Schedules of work and phasing of activities The progress as at 31 December 2014 is as follows: Paarl South Phase 2 Bulk Sewer: This project is mainly funded by additional funding by Drakenstein Municipality and the project is 100% completed. Practical Completion and Completion were certified and only snags and a claims dispute are being attended to currently. Document1 6 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 31 DECEMBER 2014 Carolina Bulk Sewer Phase 1: This project is 100% completed and Practical Completion was certified on 08 April 2014 and Completion on 24 October 2014. Only snags are currently being attended to. Carolina Bulk Sewer Phase 2: This project is approximately 95% completed and completion for the various components was certified practically completed as follows: Phase 2 (Portions 1 to 6) (600 mm dia pipes) Flume Portion 4 Phase 1 (1 050 mm dia pipes) Portion 5 Phase 1 (1 050 mm dia pipes) - 05 September 2014 09 May 2014 08 April 2014 09 December 2014 Paarl South Phase 3 Bulk Sewer: The feasibility stage, conceptual design, detail designs and tender documentation have been completed. Tenders were received, adjudicated and Drakenstein Municipality awarded the construction of Phase 3 (Portions 1, 2, 4 and 5) to Vakala Construction (Pty) Ltd for the amount of R 46 831 637- 67, contingencies, escalation and VAT included. Phase 3 (Portion 3) has now to be constructed as a later phase as all the RBIG funding has not yet been approved and allocated. Refer to the applications for increased funding already submitted to DWS in November 2014. 3.4 Capacities dedicated to the programme The project is managed by the Drakenstein Local Municipality. Drakenstein LM appointed Lyners Consulting Engineers and Project Managers as the consulting engineers who are managing the contracts. The RBIG funding is managed by the DWS Regional Office. Regular site meetings are held and representatives of DWS and Drakenstein Municipality are attending the meetings. Monthly progress payment certificates and professional accounts are submitted and progress reports are submitted to DWS. 3.5 Key challenges within the project The main challenges, which are also considered as risks and which were dealt with during the project were: a) Access to last section of Portion 5 Phase 1 (1 050 mm dia pipe) was not available until 30 September 2014 due to landowner who has not removed the vines. Work, however, resumed on 01 October 2014 and was completed on 09 December 2014. b) Geotechnical investigations for Paarl South Bulk Sewer Phase 3 indicated extremely poor and difficult soil conditions for excavations and bedding of the new pipeline. Specials measures had to be allowed for in the tender document to cater for these conditions. c) As most of the pipeline route for Paarl South Bulk Sewer Phase 3 will be through the Arboretum, special measures had to be provided in the tender document to protect the exotic trees from the various countries around the world, which have an additional cost to the project. d) In Paarl South Bulk Sewer Phase 3 (Portion 3) project the crossing of the Drakenstein Mall Road and the N1 National Road by means of pipe jacking will be a 7 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 31 DECEMBER 2014 challenging exercise to be executed by pipe jacking specialists because of the length of this pipe jack. e) Two river crossings will have to be undertaken (Wildepaardejagts and Berg River). f) The sewer diversion structures to be constructed under Paarl South Bulks Sewer Phase 3 will be challenging as work will be executed in between and around the old bulk sewer lines, still in operation. Special over-pumping will be required. 4. PROJECT RESULTS AND BENEFICIARIES 4.1 Outcomes and outputs New bulk sewer that will service Paarl South and Carolina together with the planned new developments for the municipality. The bulk sewer project is aimed at eradicating 3000 erven of low cost housing backlogs of the Drakenstein Municipality communities. It is anticipated to be achieved by 2017. 4.2 Beneficiaries and projects results When completed, the project will provide water services to over 42 500 people within the service area, which include existing as well as future developments. The completed project will service the following areas: 4.3 South Paarl (Klein Drakenstein, Carolina and Paarl Southern of the N1); and Carolina Street (Klein-Drakenstein and Carolina) Jobs created In the period October to December 2014 four new jobs were created and an additional 587 man days achieved. For the entire project period since inception 294 jobs have been created and 89 992 man days achieved. Total labour cost on the project up to December 2014 is approximately R12,579,069.00 and from October 2014 to December 2014 approximately R138,532.00. See Annexure E for Job opportunities. 5. CONCLUSIONS/LESSONS LEARNED 5.1 Main successes and failures of the project to date Despite extreme wet conditions, deep excavations and relative flat gradients, pipelines in Carolina Phase 1 and 2 were laid to specification and minimum deviations occurred. Good safety record and minimum environmental findings were recorded. 8 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 5.2 31 DECEMBER 2014 Ownership and sustainability of infrastructure Drakenstein Municipality will take over after Practical Completion. Drakenstein Municipality maintenance team will do the O&M. Engineer Wastewater Services take ownership. 5.3 Lessons learned 6. Ensure that daily level controls are done at various stages to ensure pipes are laid within tolerances. Any crossing of Berg River should be scheduled in summer period (important for Paarl South Phase 3 project). Ensure land owners complete their obligations in terms of the servitude contracts timeously. Contractors to be motivated to start snagging of completed portions earlier, as completion of snags took too long. RECOMMENDATIONS The municipality has submitted an application to DWS for increased funds in order to implement Paarl South Phase 3 Bulk Sewer in full as soon as possible to ensure that all areas planned for connection/change over to the new bulk sewers can connect. Tenders for Phase 3 (Portions 1, 2, 4 and 5) had now been received and the contract awarded. As soon as the additional funds had been secured, the balance of Phase 3 will also go out on tender. In 2014/15 financial year an amount of R12,447,306 of the allocated R12.5 million RBIG funds have been spent. Drakenstein Municipality respectfully request that the balance of the RBIG contribution of 39.7% of the total RBIG project value, as fully detailed in the application for additional funds and submitted to DWS in November 2014, be approved in order to complete Phase 3 of the project. It is advisable that funds are condensed through DORA. 9 ANNEXURE A: PROJECT IMPLEMENTATION PHOTOS Reinstatement at Paryskloof Road Carolina Phase 2 Completed 600mm diameter pipeline at Amstelhof School Completed 1 050 mm dia pipeline in Portion 4 Phase 1 Completed 1 050 mm dia pipeline in Portion 5 Phase 1 Completed flume Completed 1 050mm diameter pipeline in Portion 1 Phase 1 Document1 10 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 31 DECEMBER 2014 ANNEXURE B: LIST OF VILLAGES EXPECTED TO BENEFIT FROM THE PROJECT When completed, the project will provide water services to over 42 500 people in approximately 4 344 existing and 5 772 future households within the service area. The completed project will service the following areas: South Paarl (Klein Drakenstein, Carolina and Paarl Southern of the N1); and Carolina Street (Klein-Drakenstein and Carolina) 11 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 31 DECEMBER 2014 ANNEXURE C: DETAILS OF CONTRACTS CONTRACT NO. AND NAME CONTRACTO R CONTRACT VALUE (incl. VAT) CONTRACT AWARD / START DATE PLANNED COMPLETION DATE ACTUAL COMPLETION DATE EXPENDITURE AS AT DEC 2014 (incl. VAT)* % COMPLETION Paarl South Phase 2 WK Construction R68,682,663** (RBIG & DM) Feb 2011 Nov 2014 26 Nov 2015 R53,946,563** 78.5% R22,017,544 (MIG) Feb 2011 Nov 2014 26 Nov 2015 R22,017,544 100% R75,964,107 83.75% R32,252,197 99.83% R29,941,896*** 89,31% R90,700,207 Carolina Phase 1, CES 25/2012 Carolina Phase 2, CES 26/2012 Exeo Khokela JVZ Construction JV R32,306,884 R33,525,455 Dec 2012 Mar 2013 Apr 2014 24 Oct 2014 Phase 2 (600 mm dia pipes) 05 Sep 2014 05 Sep 2014 Portion 4 Phase 1 (1050 mm dia pipes) 08 Apr 2014 08 Apr 2014 Flume 09 May 2014 09 May 2015 Portion 5 Phase 1 (1 050 mm dia pipes) 19 Dec 2014 Paarl South Phase 3 Vakala Construction NOTES: * ** *** R46,831,638 Feb 2015 11 Dec 2014 May 2016 Retention monies withheld have been included as expenditure All figures include 14% VAT Claims in dispute and amount can change Final measurements in progress 12 PROGRAMME MANAGEMENT: REGIONAL BULK INFRASTRUCTURE 31 DECEMBER 2014 ANNEXURE D: PROJECT PROGRAMMES NOTE: Paarl South Bulk Sewer Phase 2: Certified Completed; number of claims still in dispute Carolina Bulk Sewer Phase 1: Certified Completed Carolina Bulk Sewer Phase 2: Phase 2 (600 mm dia pipes) (1 050 mm dia pipes) - Certified Practical Completed Flume, Portion 4 Phase 1 (1 050 mm dia pipes) and Portion 5 Phase 1 (1 050 mm dia pipes) all certified Completed Paarl South Bulk Sewer Phase 3: Tenders were received for Phase 3 (Portion 1, 2, 4 and 5) and the contract was awarded to Vakala Construction (Pty) Ltd. Construction to start beginning February 2015 and estimated completion by May 2016. Phase 3 (Portion 3) designed and awaiting approval of funds before it can go out on tender. 13 Carolina Phase II 2014/2015 - QUARTER 3 Decent job opportunities for the financial year 2014/15 Decent job opportunities for people employed at various occupational levels: Decent = Full time for at least 5 No months or more Adult Men Adult Women Person Actual cost on job Days opportunities No Youth Men Actual cost on No job opportunities Person Days Person Days Youth Women Actual cost on job opportunities Person Days No Disabled TOTAL Actual cost on Actual cost on Person No No job job Days opportunities opportunities Person Days Actual cost on job opportunities Clerical Ongoing 0 - R 0.00 0 - R 0.00 Clerical New 0 - R 0.00 0 - R 0.00 Labourers Ongoing 9 454 R 102 188.00 9 454 Labourers New 0 - R 0.00 0 - R 0.00 Managerial Ongoing 0 - R 0.00 0 - R 0.00 Managerial New 0 - R 0.00 0 - R 0.00 Semi-Skilled Ongoing 1 51 R 12 036.00 1 Semi-Skilled New 0 - R 0.00 0 - Skilled Ongoing 2 102 R 24 308.00 2 102 Skilled New 0 - R 0.00 0 - R 0.00 Supervisor Ongoing 0 - R 0.00 0 - R 0.00 Supervisor New 0 - R 0.00 0 - R 0.00 Other Ongoing 0 - R 0.00 0 - R 0.00 Other New 0 - R 0.00 0 - R 0.00 TOTAL Ongoing TOTAL New TOTAL Document1 12 0 12 607 R 607 51 138 532.00 0 0 0 0 0 R 0.00 0 0 0 0 0 0 12 607 R 0.00 0 0 0 0 0 R 0.00 0 0 0 0 0 0 - R 138 532.00 0 0 0 0 0 R 0.00 0 0 0 0 0 0 12 0 607 R 102 188.00 R 12 036.00 R 0.00 R 24 308.00 R 138 532.00 R 0.00 R 138 532.00