Task 1: Identify the Decision Situation 1.1 Application Domain The main objective of this project is to design a solar powered ventilation system for a parked vehicle. 1.2 Description of the System One of the worst things about parking your vehicle outside on a hot day is coming back to a vehicle whose internal temperature is upwards of 100 oF. This system would detect the internal temperature of the vehicle, then it would convert the sun’s rays into electrical energy that would then power a ventilation system to help flush out the hot air. All of this would be automatic and require no input from the user. This independent nature of the system makes it an option as an aftermarket product for existing vehicles. The system would consist of a solar panel, fans, temperature sensors, and a controller. Figure 1 – Toyota Prius 1.3 Description of the Specific Design Decision The design decision of the project is to choose the best combination of different components to provide the most efficient cooling of the air inside of a vehicle, while still maintaining a low cost. We would like to minimize the size of the exhaust fans and solar panel while maximizing the flow rate of air into and/or out of the vehicle. 1.4 Authority of Decision Maker Unfortunately, it is not possible to control all of the design parameters. We do have control on many parameters like cost, solar panel size, flow rate, and fan size. The parameters that we do not have control over are ambient temperature, initial temperature inside the vehicle, and heat flux from the sun. Task 2: Determine an Objectives Hierarchy For this project, we have chosen the fundamental objective to be to maximize customer satisfaction of the system. From this starting point, we came up with our fundamental objectives hierarchy and its supplemental means objectives network. We decided that the customer would be interested in the aesthetics, cost, usability, and performance of the system. These objectives were then broken down further. The aesthetics were broken down into visual and audible. We wish to minimize the size of the system and the noise created by the system. The performance is also broken down into temperature and time to cool. We wish to minimize the internal temperature of the vehicle and minimize the time required to reach this temperature. Maximize Customer Satisfaction of System Maximize Aesthetics Minimize Size Solar Panel Minimize Noise Minimize Cost Minimize Difficulty of Using System Minimize User Input Fan Figure 1. Fundamental Objectives Tree Maximize Performance Temperature Time to Cool The means objectives are objectives that help achieve the fundamental objectives. They are good for implementing the fundamental objectives and for identifying solution alternatives. Maximize Vehicle Enjoyment Maximize Aesthetics of Vehicle Minimize Size of System Minimize Fan Size Minimize Noise Generated by System Minimize Cost of System Minimize Difficulty of Using System Minimize User Input Maximize Performance Minimize Time to Cycle Air Minimize Internal Vehicle Temperature Maximize Flow Rate of Exhaust Fan Minimize Solar Panel Size Maximize Fan Speed Maximize Electrical Power Maximize Solar Panel Size Figure 2. Means Objectives Hierarchy Maximize Fan Size After creating and analyzing our objectives hierarchy, we determined that our most important objectives are: 1) Minimize the size of the system 2) Maximize flow rate 3) Minimize user input From the aesthetics we decided that the consumer of the system would typically be away from the parked vehicle and therefore minimizing the size is more important than minimizing the noise as these are contradictory objectives. The attributes that we will be focusing on are fan size, solar panel size, flow rate of air, and isolating the system from the rest of the vehicle. All of these parameters can be modeled with the exception of isolating the system. We can, however, analyze our system after it is designed to confirm that it does not depend upon user inputs. Task 3: Identify the Design Alternatives For our project, there are many design alternatives to take into consideration. 1) The first thing that we need to consider is the flow rate of the system. This decision will involve many lower level decisions such as the size, speed, and number of fans as well as whether there is only an exhaust or an intake and an exhaust. 2) We will need to decide on a temperature threshold. We could have a single temperature threshold that turns the system on when the temperature is above the threshold and off when it is below. To prevent the system from constantly switching on and off as the threshold is crossed we could also have two different temperature thresholds, an on threshold and an off threshold, that turn the system on and off, respectively. For example, the system would turn on when the internal temperature of the car reaches 90 degrees Farhenheit and remain on until the internal temperature reaches 70 degrees Fahrenheit. We will also have to choose the actual value for the threshold(s). As a more complicated alternative the desired temperature could be based on the ambient temperature and the heat flux from the sun. We could then calculate what temperature is possible and attempt to maintain that temperature. 3) We will also need to decide on the size of the solar panel. The entire size of the system is dependent upon the size of the fans and the solar panel, but the size of the solar panel is a critical decision. It is the largest factor in the cost of the system and determines the power available for the fans. Task 4: Identify the Structure of the Design Problem The following table describes the remaining decision elements including chance events and calculated outcomes. Name Heat Flux Type Chance Event Electrical Power Calculated Outcome Number of Fans Ambient Temperature Decision based on Calculated Outcome Decision based on Calculated Outcome Decision based on Calculated Outcome Chance Event Internal Temperature Noise Calculated Outcome Calculated Outcome Size of Fans Speed of Fans Description The amount of heat flux that is received by the solar panel The amount of electrical power out of the solar panel The number of fans in the system used to ventilate vehicle The physical size of the fans, referring to the diameter The rotational speed of the fans The ambient temperature of the air surrounding the vehicle The internal temperature of the vehicle The level of sound generated by the fans in dB An influence diagram helps you decompose and organize decisions so that you can determine what interactions there are in the decision making process. In our influence diagram the fundamental decisions are size of the solar panel and flow rate of the system. The chance events are the heat flux and the ambient temperature. Once the flow rate is determined the size, speed, and number of fans need to be determined simultaneously. These three variables have a correlation that can be related to the flow rate. Therefore, the three decisions considered as one is a calculated result of flow rate. Our utility in our influence diagram is our fundamental objective, customer satisfaction. Size of Solar Panel Flow Rate Heat Flux Electrical Power Fan Speed # of Fans Size of Fans Ambient Temperature Size of System Noise Customer Satisfaction Figure 3. Influence Diagram Internal Temperature Task 5: Identify the Simulation Scenario for an Energy-Based System Model 5.1 Design Objectives that Require an Energy-Based Model In order to satisfy our fundamental objective, we will model the following systems: 1) 2) 3) 4) Transfer of heat to electrical energy through the solar panel Thermal energy transfer from the sun to the air inside the vehicle Thermal energy transfer from the ambient air to the air inside the vehicle through the fans The controller and temperature system that will determine when to turn the system on and off 5.2 Energy Based Models for HW3 There are two main systems that we will model in Dymola for homework 3. The two systems are: 1) The energy transfer of heat to electrical power by the solar panel 2) The transfer of thermal energy between the sun, the air inside the vehicle, and the ambient air outside the vehicle 5.3 Physical Phenomena and Energy Domains 1) Heat transfer (radiation, convection, conduction) 2) Electric phenomena (energy transfer) 5.4 Assumptions Assumptions can be made to simplify our model and make it relative within the scope of this project. The most significant assumptions are: 1) Constant heat flux applied to the solar panel 2) Uniform temperature distribution within the vehicle 3) Constant ambient temperature Task 6: Assess the Plan As the project stands, we currently have one uncertainty. None of the group members have any experience with solar panels; therefore, we are unsure if we will be able to easily model the transfer of sunlight to electrical energy. Our assumption of a constant heat flux from the sun should make the model relatively simple, but if the system becomes too complex, we could substitute the solar panel with a battery. Task 7: Learning Objectives Andrew Byrley I am currently studying towards my Masters with a focus on automation and robotics. My career goal is to design robots and machines for defense applications. I never received much experience in the design process in my undergraduate career, so I am thankful for this class to help me get that exposure. Also, I am very excited to learn a new programming language and computer program in Modelica and Dymola. David Creasy This semester I am finishing my Masters Degree with a focus on design. I enjoy the challenge of design problems and the opportunity to creatively solve them. From this course I hope to improve my understanding of modeling a system and add Dymola to the tools available to me. In the past I have modeled systems in a much more rudimentary way and hope to be able to solve more complex problems more efficiently.