EM375 Mechanical Engineering Experimentation Measurement of Viscosity Uncertainty Worksheet CAUTION: Be extraordinarily careful with units. It is recommended that ALL numbers are converted to SI before they are used in any calculations. Use this worksheet as a guide to help you develop the uncertainty analysis. The worksheet does not give every tiny step of the calculations. You need to SHOW ALL WORK. If you need more space, edit the document to make it. UNCERTAINTY OF TRANSDUCERS First we inspect each transducer separately. For each transducer we identify the elemental uncertainties. We then combine them to determine the transducer’s total standard uncertainty. We then multiply the standard uncertainty by a k-factor to determine the transducer expanded uncertainty of measurement. Calipers: Record the resolution (scale size) of the digital calipers that you used. Resolution = Calculate the standard uncertainty due to the caliper resolution. Do you think the calipers truncate or round the values they give? π’π πΈπππΏπππΌππ,π = = Previous calibration of the calipers has determined that the combined standard uncertainty for all other elemental uncertainties is 0.003 mm (for the 0.01 mm resolution calipers) and 0.0003 mm (for the 0.001 mm resolution calipers). Combine this value with the standard uncertainty due to resolution to determine the standard uncertainty of measurement for the calipers π’πΆπ΄πΏπΌππΈπ π = √( )2 + ( Uncertainty calculations - 1 )2 = Yardstick: Assume that the only significant elemental uncertainty for the yardstick is that due to its resolution. From the resolution determine the standard uncertainty of measurement. Take care with the conversion from inches to meters. π’ππ΄π π·πππΌπΆπΎ = Stopwatch: Assume that the only significant elemental uncertainty for the stopwatch itself is due to its resolution. From the resolution determine the standard uncertainty. π’ππ΄ππΆπ» = Balance: Record the resolution of the balance. Resolution = Calculate the standard uncertainty due to the resolution. Should you assume rounding or truncation? π’π πΈπππΏπππΌππ,π = = Previous calibration of the balance has determined that the combined standard uncertainty for all other elemental uncertainties is 0.008 g. Use an RSS calculation to combine this with the standard uncertainty due to resolution to determine the standard uncertainty of measurement for the balance. π’π΅π΄πΏπ΄ππΆπΈ = Uncertainty calculations - 2 SUMMARY OF TRANSDUCER UNCERTAINTIES: Complete the table of standard uncertainties. Then expand them to uncertainties at 95% confidence (k-factor = 2). Remember to include units. Standard uncertainty of measurement u 95% confidence expanded uncertainty of measurement U Transducer Calipers Yardstick Stopwatch Balance UNCERTAINTY OF EACH MEASUREMENT For each measurement that you took you need to determine its expanded uncertainty. This is a combination of the transducer uncertainty and the variability of each measurand. Rotating drum diameter, π. There is spatial variation in the drum’s diameter. Calculate the mean measured diameter and the 95% confidence interval of the mean. The expanded uncertainty due to spatial variation is the confidence interval. πΜ = ππ,πππ΄ππΌπ΄πΏ = πΆπΌπ,95% = Combine the expanded uncertainty of measurement for the calipers and the expanded uncertainty for the spatial variation to obtain the expanded uncertainty of the drum’s diameter. expanded uncertainty in drum diameter = ππ = √(ππΆπ΄πΏπΌππΈπ π )2 + (ππ,πππ΄ππΌπ΄πΏ ) Uncertainty calculations - 3 2 Rotating drum length, πΏ. The uncertainty in the drum’s length is due to both the uncertainty in the calipers and the spatial variation of the drum itself. Calculate the mean measured length and the 95% confidence interval of the mean. πΏΜ = ππΏ,πππ΄ππΌπ΄πΏ = πΆπΌπΏ = Combine the expanded uncertainty of measurement for the calipers and the expanded uncertainty for the spatial variation to obtain the standard uncertainty of the drum’s length. expanded uncertainty in drum length = ππΏ = √(ππΆπ΄πΏπΌππΈπ π )2 + (ππΏ,πππ΄ππΌπ΄πΏ ) 2 Cylinder inside diameter, π. You only took one measurement of this diameter, so we have to decide a way of estimating its uncertainty. For now let us assume the 95% confidence interval for π is the same as the 95% confidence interval for the drum’s diameter π. Later when you have competed the uncertainty budget, if diameter π is a significant contributor to the overall uncertainty in viscosity we use this as an indicator that we need to revisit the way we measure this quantity. Combine the expanded uncertainty for the calipers and the assumed confidence interval for the diameter to obtain the expanded uncertainty of the cylinder’s diameter. expanded uncertainty in cylinder diameter = ππ = √(ππΆπ΄πΏπΌππΈπ π )2 + (πΆπΌπ )2 Uncertainty calculations - 4 Pulley diameter, π. This measurement depends on the number of turns of string on the pulley. Assume that the 95% (k-factor of 2) expanded uncertainty caused by the varying thickness of the string as it unwinds is 0.2 mm. Combine this with the standard uncertainty of measurement for the calipers to determine the standard uncertainty of measurement. ππ = √(ππΆπ΄πΏπΌππΈπ π )2 + (0.2)2 Distance fallen, β. Assume that the only significant uncertainty in distance fallen is that due to the expanded uncertainty of measurement for the yardstick. πβ = πππ΄π π·πππΌπΆπΎ = Time taken, π‘. We will assume that in addition to the measurement uncertainty of the stopwatch, the uncertainty in measured time is also due to your human reaction time. Using the drop time data you obtained in the shuttlecock drop lab, calculate the standard deviation (use ALL the data, NOT the data set after outlier elimination). Since you had a large data set, this standard deviation is also the standard uncertainty due to reaction time, π’π πΈπ΄πΆππΌππ . Then calculate the 95% confidence expanded uncertainty for reaction time. standard deviation = π’π πΈπ΄πΆππΌππ = ππ πΈπ΄πΆππΌππ = π. π’π πΈπ΄πΆππΌππ = Uncertainty calculations - 5 Combine this with the expanded uncertainty of measurement for the stopwatch to determine the expanded uncertainty in a single measured time. πππΌππΊπΏπΈ π‘ = √(πππ΄ππΆπ» )2 + (ππ πΈπ΄πΆππΌππ )2 Returning to the viscometer lab, for your measured drop times calculate their mean and 95% confidence interval of the mean. π‘Μ = πΆπΌπ‘ = ππ£πππππππππ‘π¦ = Combine this uncertainty for the average drop time with the expanded uncertainty for a single measurement. expanded uncertainty in average drop time = ππ‘ = √(πππΌππΊπΏπΈ π‘ )2 + (ππ£πππππππππ‘π¦ ) 2 Mass, π. Assume the uncertainty in mass is solely due to the measurement uncertainty in the balance. ππ = ππ΅π΄πΏπ΄ππΆπΈ = Acceleration due to gravity, π: The actual acceleration due to gravity depends upon a number of factors including location, height above sea level and local geological features such as the density of bedrock. One method of calculating the local acceleration due to gravity uses the International Gravity Formula (IGF) of 1980 and the World Geodetic System cartographic model WGS841, which take into account 1 WGS84 is the coordinate system used by Global Positioning System, GPS. Uncertainty calculations - 6 the rotation of the Earth, the height above sea level, and the oblate spheroidal shape of the geoid. π = 9.7803267714 1 + 0.00193185138639(π ππ(π)) 2 2 √ ( 1 − 0.00669437999013(π ππ(π)) ) π 2 ( ) m/s2 π +π Where π is the latitude, π is the elevation above sea level of the test facility, and π = 6,371,000 m is the nominal radius of the earth. Using this formula the acceleration due to gravity at the Naval Academy is 9.8008 ±0.0002 m/s2 at 5% significance. Identify the 95% confidence expanded uncertainty. ππ = CALCULATE THE VISCOSITY Using your measured quantities, calculate the viscosity. Quote your answer to at least 6 significant figures, and give appropriate units. πππ 2 (π − π) π‘ π=[ ] = 2ππΏπ2 π β π= SENSITIVITIES AND UNCERTAINTY BUDGET The uncertainties due to each measurement now need to be propagated into the uncertainty in the calculated quantity. Use the uncertainty budget table on the next page to perform these calculations. Follow these directions as you complete it. Note that there are many different styles of uncertainty budgets. The table on the next page is the one required for this lab. 1. Analytically determine the equations for the sensitivity of viscosity to each of the parameters in the equation. This means symbolically – do not use Matlab, Mathcad, etc. unless you know how to get the symbolic results. It’s best if you do these partial differentiations by hand! Enter the equations in the appropriate column in the table below. 2. For each sensitivity equation, substitute the measured quantities and calculate the sensitivity as a number. Uncertainty calculations - 7 3. Calculate the contributions. 4. Combine the contributions using an RSS calculation to find the uncertainty in the calculated quantity. Give the number to at least 6 significant figures. 5. Quote the calculated viscosity with its 95% expanded uncertainty. Show correct units and round off the numbers appropriately. 6. What is the calculated viscosity at 99% uncertainty? Show work. Quantity, π₯ 95% expanded uncertainty of measurement ππ₯ Sensitivity (equation) ππ ππ₯ Mass, π Acceleration due to gravity, π Pulley diameter, π Drum diameter, π Cylinder diameter, π Drum length, πΏ Drop time, π‘ Distance fallen, β From RSS calculation, the uncertainty in viscosity is ππ = Uncertainty calculations - 8 Sensitivity Contribution (number) ππ ππ ππ₯ ππ₯ ππ₯ STATEMENT: At 95% confidence the viscosity is π = ± STATEMENT: At 99% confidence the viscosity is π = ± Uncertainty calculations - 9