Exercise 10-6 (20 minutes) 1. Standard Quantity Allowed for Actual Output, at Standard Price (SQ × SP) 18,000 ounces* × $2.50 per ounce = $45,000 Actual Quantity of Input, at Standard Price (AQ × SP) 20,000 ounces × $2.50 per ounce = $50,000 Actual Quantity of Input, at Actual Price (AQ × AP) 20,000 ounces × $2.40 per ounce = $48,000 Materials quantity Materials price variance = $5,000 U variance = $2,000 F Spending variance = $3,000 U *2,500 units × 7.2 ounces per unit = 18,000 ounces Alternatively, the variances can be computed using the formulas: Materials quantity variance = SP (AQ – SQ) = $2.50 per ounce (20,000 ounces – 18,000 ounces) = $5,000 U Materials price variance = AQ (AP – SP) = 20,000 ounces ($2.40 per ounce – $2.50 per ounce) = $2,000 F Exercise 10-6 (continued) 2. Standard Hours Allowed for Actual Output, at Standard Rate (SH × SR) 1,000 hours* × $10.00 per hour = $10,000 Actual Hours of Input, at Standard Rate (AH × SR) 900 hours × $10.00 per hour = $9,000 Actual Hours of Input, at Actual Rate (AH × AR) $10,800 Labor efficiency variance Labor rate variance = $1,000 F = $1,800 U Spending variance = $800 U *2,500 units × 0.4 hour per unit = 1,000 hours Alternatively, the variances can be computed using the formulas: Labor efficiency variance = SR (AH – SH) = $10 per hour (900 hours – 1,000 hours) = 1,000 F Labor rate variance = AH (AR – SR) = 900 hours ($12 per hour* – $10 per hour) = $1,800 U *10,800 ÷ 900 hours = $12 per hour Exercise 10-7 (15 minutes) Notice in the solution below that the materials price variance is computed on the entire amount of materials purchased, whereas the materials quantity variance is computed only on the amount of materials used in production. Standard Quantity Allowed for Actual Output, at Standard Price (SQ × SP) 14,400 ounces* × $2.50 per ounce = $36,000 Actual Quantity of Input, at Standard Price (AQ × SP) 16,000 ounces × $2.50 per ounce = $40,000 Actual Quantity of Input, at Actual Price (AQ × AP) 20,000 ounces × $2.40 per ounce = $48,000 Materials quantity variance = $4,000 U 20,000 ounces × $2.50 per ounce = $50,000 Materials price variance = $2,000 F * Alternatively, the variances can be computed using the formulas: Materials quantity variance = SP (AQ – SQ) = $2.50 per ounce (16,000 ounces – 14,400 ounces) = $4,000 U Materials price variance = AQ (AP – SP) = 20,000 ounces ($2.40 per ounce – $2.50 per ounce) = $2,000 F Exercise 10-8 (30 minutes) 1. a. Notice in the solution below that the materials price variance is computed on the entire amount of materials purchased, whereas the materials quantity variance is computed only on the amount of materials used in production. Standard Quantity Allowed for Actual Output, at Standard Price (SQ × SP) 40,000 diodes* × $0.30 per diode = $12,000 Actual Quantity of Input, at Standard Price (AQ × SP) 50,000 diodes × $0.30 per diode = $15,000 Actual Quantity of Input, at Actual Price (AQ × AP) 70,000 diodes × $0.28 per diode = $19,600 Materials quantity variance = $3,000 U 70,000 diodes × $0.30 per diode = $21,000 Materials price variance = $1,400 F *5,000 toys × 8 diodes per toy = 40,000 diodes Alternatively, the variances can be computed using the formulas: Materials quantity variance = SP (AQ – SQ) = $0.30 per diode (50,000 diodes – 40,000 diodes) = $3,000 U Materials price variance = AQ (AP – SP) = 70,000 diodes ($0.28 per diode – $0.30 per diode) = $1,400 F Exercise 10-8 (continued) b. Direct labor variances: Standard Hours Allowed for Actual Output, at Standard Rate (SH × SR) 3,000 hours* × $14.00 per hour = $42,000 Actual Hours of Input, at Standard Rate (AH × SR) 3,200 hours × $14.00 per hour = $44,800 Actual Hours of Input, at Actual Rate (AH × AR) $48,000 Labor efficiency variance Labor rate variance = $2,800 U = $3,200 U Spending variance = $6,000 U *5,000 toys × 0.6 hours per toy = 3,000 hours Alternatively, the variances can be computed using the formulas: Labor efficiency variance = SR (AH – SH) = $14.00 per hour (3,200 hours –3,000 hours) = $2,800 U Labor rate variance = AH (AR – SR) = 3,200 hours ($15.00* per hour – $14.00 per hour) = $3,200 U *$48,000 ÷ 3,200 hours = $15.00 per hour Exercise 10-8 (continued) 2. A variance usually has many possible explanations. In particular, we should always keep in mind that the standards themselves may be incorrect. Some of the other possible explanations for the variances observed at Topper Toys appear below: Materials Price Variance Since this variance is favorable, the actual price paid per unit for the material was less than the standard price. This could occur for a variety of reasons including the purchase of a lower grade material at a discount, buying in an unusually large quantity to take advantage of quantity discounts, a change in the market price of the material, and particularly sharp bargaining by the purchasing department. Materials Quantity Variance Since this variance is unfavorable, more materials were used to produce the actual output than were called for by the standard. This could also occur for a variety of reasons. Some of the possibilities include poorly trained or supervised workers, improperly adjusted machines, and defective materials. Labor Rate Variance Since this variance is unfavorable, the actual average wage rate was higher than the standard wage rate. Some of the possible explanations include an increase in wages that has not been reflected in the standards, unanticipated overtime, and a shift toward more highly paid workers. Labor Efficiency Variance Since this variance is unfavorable, the actual number of labor hours was greater than the standard labor hours allowed for the actual output. As with the other variances, this variance could have been caused by any of a number of factors. Some of the possible explanations include poor supervision, poorly trained workers, low-quality materials requiring more labor time to process, and machine breakdowns. In addition, if the direct labor force is essentially fixed, an unfavorable labor efficiency variance could be caused by a reduction in output due to decreased demand for the company’s products. Exercise 11-6 (15 minutes) 1. Margin = = Turnover = = Net operating income Sales $800,000 = 10% $8,000,000 Sales Average operating assets $8,000,000 = 2.5 $3,200,000 ROI = Margin × Turnover = 10% × 2.5 = 25% 2. Margin = Net operating income Sales = $800,000(1.00 + 4.00) $8,000,000(1.00 + 1.50) = $4,000,000 = 20% $20,000,000 Turnover = Sales Average operating assets = $8,000,000 (1.00 + 1.50) $3,200,000 = $20,000,000 = 6.25 $3,200,000 ROI = Margin × Turnover = 20% × 6.25 = 125% Exercise 11-6 (continued) 3. Margin = Net operating income Sales = $800,000 + $250,000 $8,000,000 + $2,000,000 = $1,050,000 = 10.5% $10,000,000 Turnover = Sales Average operating assets = $8,000,000 + $2,000,000 $3,200,000 + $800,000 = $10,000,000 = 2.5 $4,000,000 ROI = Margin × Turnover = 10.5% × 2.5 = 26.25% Exercise 11-7 (20 minutes) 1. ROI computations: 2. ROI = Net operating income Sales × Sales Average operating assets Perth: $630,000 $9,000,000 × = 7% × 3 = 21% $9,000,000 $3,000,000 Darwin: $1,800,000 $20,000,000 × = 9% × 2 = 18% $20,000,000 $10,000,000 Average operating assets .................... Net operating income ......................... Minimum required return on average operating assets—16% × Average operating assets .............................. Residual income ................................. Perth Darwin 480,000 $150,000 1,600,000 $ 200,000 $3,000,000 $10,000,000 $630,000 $1,800,000 3. No, the Darwin Division is simply larger than the Perth Division and for this reason one would expect that it would have a greater amount of residual income. Residual income can’t be used to compare the performance of divisions of different sizes. Larger divisions will almost always look better. In fact, in the case above, Darwin does not appear to be as well managed as Perth. Note from Part (1) that Darwin has only an 18% ROI as compared to 21% for Perth. Exercise 11-8 (15 minutes) Sales ......................................... Net operating income ................. Average operating assets ........... Return on investment (ROI) ....... Minimum required rate of return: Percentage ............................. Dollar amount ......................... Residual income ........................ *Given. Company A Company B Company C 15% * $24,000 $8,000 20% $50,000 * $(5,000) 12% * $18,000 $6,000 * $400,000 * $750,000 * $32,000 $45,000 * $160,000 * $250,000 20% * 18% * $600,000 * $24,000 $150,000 * 16% Exercise 11-9 (30 minutes) 1. Computation of ROI. 2. Division A: ROI = $300,000 $6,000,000 × = 5% × 4 = 20% $6,000,000 $1,500,000 Division B: ROI = $900,000 $10,000,000 × = 9% × 2 = 18% $10,000,000 $5,000,000 Division C: ROI = $180,000 $8,000,000 × = 2.25% × 4 = 9% $8,000,000 $2,000,000 Average operating assets ..... Required rate of return ........ Minimum required return ..... Actual net operating income. Minimum required return (above) ............................ Residual income .................. Division A $1,500,000 × 15% $ 225,000 $ 300,000 225,000 $ 75,000 Division B Division C $5,000,000 $2,000,000 × 18% × 12% $ 900,000 $ 240,000 $ 900,000 $ 180,000 900,000 $ 0 240,000 $ (60,000) Exercise 12-1 (15 minutes) a. b. c. d. e. f. g. h. i. j. k. l. Item Sales revenue ................. Direct materials .............. Direct labor .................... Variable manufacturing overhead ..................... Book value—Model A3000 machine ............ Disposal value—Model A3000 machine ............ Depreciation—Model A3000 machine ............ Market value—Model B3800 machine (cost)... Fixed manufacturing overhead ..................... Variable selling expense .. Fixed selling expense ...... General administrative overhead ..................... Case 1 Case 2 Not Relevant Relevant Not Relevant Relevant X X X X X X X X X X X X X X X X X X X X X X X X Exercise 12-3 (30 minutes) 1. Cost of purchasing ...................... Direct materials ........................... Direct labor ................................. Variable manufacturing overhead . Fixed manufacturing overhead, traceable1 ................................. Fixed manufacturing overhead, common................................... Total costs .................................. Difference in favor of continuing to make the parts ..................... 1 Per Unit Differential Costs Make Buy $ 6 8 1 $20 2 0 $17 15,000 units Make Buy $ 90,000 120,000 15,000 $300,000 30,000 0 $20 0 0 $255,000 $300,000 $3 $45,000 Only the supervisory salaries can be avoided if the parts are purchased. The remaining book value of the special equipment is a sunk cost; hence, the $3 per unit depreciation expense is not relevant to this decision. Based on these data, the company should reject the offer and should continue to produce the parts internally. 2. Cost of purchasing (part 1) ......................... Cost of making (part 1) .............................. Opportunity cost—segment margin forgone on a potential new product line ................ Total cost ................................................... Difference in favor of purchasing from the outside supplier ....................................... Make Buy $255,000 $300,000 65,000 $320,000 $300,000 $20,000 Thus, the company should accept the offer and purchase the parts from the outside supplier. Exercise 12-6 (20 minutes) 1. The value of relaxing the constraint can be determined by computing the contribution margin per unit of the constrained resource: Leather Library Chair Selling price per unit................................................... $1,800 Variable cost per unit ................................................. 1,200 Contribution margin per unit (a) .................................. $ 600 Upholstery shop time required to produce one unit (b) . 12 hours Contribution margin per unit of the constrained resource (a) ÷ (b) ................................................... $50 per hour The company should be willing to pay up to $50 per hour to keep the upholstery shop open after normal working hours. 2. To answer this question, it is desirable to compute the contribution margin per unit of the constrained resource for all three products: Selling price per unit.................. Variable cost per unit ................ Contribution margin per unit (a) . Upholstery shop time required to produce one unit (b) ............... Contribution margin per unit of the constrained resource (a) ÷ (b) ................................ Gainsborough Armchair Leather Library Chair Chippendale Fabric Armchair 8 hours 12 hours 5 hours $62.50 per hour $50.00 per hour $80.00 per hour $1,300 800 $ 500 $1,800 1,200 $ 600 $1,400 1,000 $ 400 The offer to upholster chairs for $45 per hour should be accepted. The time would be used to upholster Chippendale Fabric Armchairs. If this increases the total production and sales of those chairs, the time would be worth $80 per hour—a net gain of $35 per hour. If Chippendale Fabric Armchairs are already being produced up to demand, then having these chairs upholstered in the other company would free up capacity to produce more of the other two chairs. In both cases, the additional time is worth more than $45 per hour. Exercise 12-7 (10 minutes) Sales value after further processing .. Sales value at split-off point ............. Incremental revenue ........................ Cost of further processing ................ Incremental profit (loss) ................... Product X Product Y Product Z $80,000 50,000 30,000 35,000 $(5,000) $150,000 90,000 60,000 40,000 20,000 $75,000 60,000 15,000 12,000 3,000 Products Y and Z should be processed further, but not Product X. Exercise 12-8 (10 minutes) Merifulon should be processed further: Sales value after further processing .................. Sales value at the split-off point ....................... Incremental revenue from further processing .... Cost of further processing ................................ Profit from further processing .......................... $60,000 40,000 20,000 13,000 $ 7,000 The $10,000 in allocated common costs (1/3 × $30,000) will be the same regardless of which alternative is selected, and hence is not relevant to the decision. Exercise 12-9 (15 minutes) The company should accept orders first for Product Z, second for Product X, and third for Product Y. The computations are: (a) (b) (c) (d) Direct materials required per unit .... Cost per pound ............................... Pounds required per unit (a) ÷ (b) ... Contribution margin per unit ........... Contribution margin per pound of materials used (d) ÷ (c) ............... Product X $24.00 $3.00 8 $32.00 $4.00 Product Y $15.00 $3.00 5 $14.00 $2.80 Product Z $9.00 $3.00 3 $21.00 $7.00 Because Product Z uses the least amount of material per unit of the three products, and because it is the most profitable of the three in terms of its use of this constrained resource, some students will immediately assume that this is an infallible relationship. That is, they will assume that the way to spot the most profitable product is to find the one using the least amount of the constrained resource. The way to dispel this notion is to point out that Product X uses more material (the constrained resource) than does Product Y, but yet it is preferred over Product Y. The key factor is not how much of a constrained resource a product uses, but rather how much contribution margin the product generates per unit of the constrained resource. Exercise 12-10 (30 minutes) No, the overnight cases should not be discontinued. The computations are: Contribution margin lost if the cases are discontinued ................................................. $(260,000) Less fixed costs that can be avoided if the cases are discontinued: Salary of the product line manager.............. $ 21,000 Advertising ................................................ 110,000 Insurance on inventories ............................ 9,000 140,000 Net disadvantage of dropping the cases............ $(120,000) The same solution can be obtained by preparing comparative income statements: Difference: Net Operating Keep Drop Income Overnight Overnight Increase or Cases Cases (Decrease) Sales ............................................ $450,000 $ 0 Variable expenses: Variable manufacturing expenses 130,000 0 Sales commissions ..................... 48,000 0 Shipping .................................... 12,000 0 Total variable expenses ................. 190,000 0 Contribution margin ...................... 260,000 0 Fixed expenses: Salary of line manager ................ 21,000 0 General factory overhead ............ 104,000 104,000 Depreciation of equipment .......... 36,000 36,000 Advertising—traceable ................ 110,000 0 Insurance on inventories............. 9,000 0 Purchasing department ............... 50,000 50,000 Total fixed expenses...................... 330,000 190,000 Net operating loss ......................... $ (70,000) $(190,000) $(450,000) 130,000 48,000 12,000 190,000 (260,000) 21,000 0 0 110,000 9,000 0 140,000 $(120,000)