Supplementary Online Material Table S1. Supplier, specificity and levels of the inhibitors used in protease activity diagnosis screening of Lot B. Protease activity results presented relative to Lot B activity in the absence of inhibitors at both pH 6.0 and at pH 7.0. Notable reductions in protease activity are highlighted in bold red text. EDTA caused a slight increase in fluorescence signal at pH 6.0, possibly due to its impact/interference on the fluorescence of the BODIPY detection dye. Abbreviations used in table: AEBSF-HCl, 4-(2-Aminoethyl) benzenesulfonyl fluoride hydrochloride; E-64, N-[N-(L-3-trans-carboxyirane-2-carbonyl)-L-leucyl]agmatine; [1-[N-[(L-3-trans-carboxyoxirane-2-carbonyl)-L-leucyl]amino]-4-guanidinobutane]; EDTA, ethylenediaminetetraacetic acid. Sample Description Inhibitor Source Inhibitor Specificity Inhibitor Level (μM) Relative Activity at pH 6.0 Relative Activity at pH 7.0 Lot B control NA 0 1.0 ± 0.2 1.0 ± 0.2 Protease inhibitor cocktail (without pepstatin A or E-64) Sigma-Aldrich, P2714 NA Serine proteases, cysteine proteases, aminopeptidases, metalloproteases Used at “1×” 1.00 ± 0.03 0.40 ± 0.07 Serine proteases 1000 0.9 ± 0.1 0.40 ± 0.07 Serine proteases 1 1.2 ± 0.2 0.7 ± 0.1 Serine and cysteine proteases 20 0.9 ± 0.1 0.90 ± 0.08 Amino-peptidases 50 1.1 ± 0.1 1.00 ± 0.06 Cysteine proteases 15 0.8 ± 0.2 1.00 ± 0.06 metalloproteases 4000 1.6 ± 0.1 0.9 ± 0.1 Aspartyl proteases 10 0.11 ± 0.03 0.00 ± 0.04 AEBSF-HCl Aprotinin Leupeptin Bestatin E-64 EDTA Pepstatin A ThermoScientific, 78431 ThermoScientific, 78432 ThermoScientific, 78435 ThermoScientific, 78433 ThermoScientific, 78434 Avantor, 4040 ThermoScientific, 78436 Figure S1. Selected analytical and stability results for process 1a lots (black circles) and process 1b lots (open triangles). The data corresponding to the lots are also labelled A through G, as identified in Table 1. Panel A: correlation between protease activity assay counts and HCP levels. Panel B: correlation between soluble fragmentation rates at 40°C and HCP levels. 2 10 A Soluble aggregates by HP-SEC (%) Purity by HP-SEC (%) 100 95 90 B 8 6 4 2 0 0 1 2 3 0 1 Time (months) 5 3 15 C 4 *with aspartyl Soluble fragments by RP-HPLC (%) Soluble fragments by HP-SEC (%) 2 Time (months) protease inhibitor 3 * 2 1 protease-free lot 0 D 10 * * 5 *with aspartyl protease inhibitor protease-free lot 0 0 1 2 3 0 Time (months) 1 2 3 Time (months) Figure S2. Stress stability results for mAb-1. Lot B produced using process 1a (black squares), Lot B with added serine protease inhibitor (blue diamonds) and with added aspartyl protease inhibitor (orange circles). The protease-free Lot G produced using process 1b is shown for comparison (open triangles). Panel A: purity by HP-SEC. Panel B: soluble aggregates by HP-SEC. Panel C: soluble fragments by HPSEC. Panel D: soluble fragments by RP-HPLC. Gel Electrophoresis Gel electrophoresis of CHO cathepsin D samples were run on a 4-12% Bis-Tris SDS-PAGE gel (NP0322BOX, Life Technologies, Grand Island, NY) under reducing conditions. Gels were developed with silver stain (LC6070, Life Technologies) and Western blot at a 300 ng load. For Western blot, the gel was transferred to a PVDF membrane (IB401002, Life Technologies), washed with 1X TBS-Tween and incubated with 1 g/mL of AF4G5 murine anti-cathepsin D antibody (MA5-17236, ThermoFisher, Waltham, MA). The blot was washed, incubated with a goat-anti mouse (HC+LC) secondary antibody (0751-1809, KPL, Gaithersburg, MD) conjugated to alkaline phosphatase, and developed with BCIP/NBT (5-bromo-4-chloro-3-indolyl-phosphate/nitro blue tetrazolium) phosphatase substrate. The Western blot 3 results confirmed that the major 48 kDa band in the silver stain gel of samples captured from both the mAb-1 product and CCCS samples is CHO cathepsin D (lanes 4 and 5). Figure S3. Reduced silver stained electropherogram and Western blot of affinity purification enriched CHO cathepsin D samples. Lane 1: Molecular weight marker. Lane 2: Control sample of human liver cathepsin D (Enzo Life Sciences, SE199) showing bands at ~14 kDa and ~34 kDa on the silver stain and at ~34 kDa on the Western blot. Lane 3: Control sample of mAb-1 product showing heavy (~50 kDa) and light chain bands (~25 kDa) on the silver stain. Some Western blot signal was seen for mAb-1 HC and LC because the goat-anti mouse secondary antibody was slightly cross-reactive with the human mAb-1 HC and LC. Lane 4: Enriched cathepsin from mAb-1 product showing a band consistent with single-chain cathepsin D (‘cat D’, at 48 kDa), and bands consistent with 2-chain cathepsin D (~14 and 34 kDa) by silver stain. A strong signal for the single-chain cathepsin D (~48 kDa) was seen on the Western blot. Some residual mAb-1 heavy and light chains were observed (~50 and 25 kDa). Lane 5. Enriched cathepsin from clarified cell culture supernatant showing a strong band consistent with single-chain cathepsin D (~48 kDa), and minor bands consistent with 2-chain cathepsin D (~14 and 34 kDa) by silver stain. A strong signal for the single-chain cathepsin D (~48 kDa) was seen on the Western blot. 4