Hydraulic Fracturing Best Management Practices

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Protecting Water Resources throughout the Hydraulic Fracturing Lifecycle:

Lessons Learned and Additional Research Needs

Robert W. Puls ( bpuls@ou.edu

; University of Oklahoma, Norman, OK)

ABSTRACT: Hydraulic fracturing, together with horizontal drilling, has changed the energy landscape worldwide. With the explosion of oil and gas resource extraction in unconventional formations in the United States, there is now accelerated activity in China, England, Germany,

Poland, Spain and elsewhere. With the expansion of high volume hydraulic fracturing, there have been increasing concerns about its potential impacts on drinking water resources in the vicinity of these operations. While it is clear that risks to fresh water resources exist where hydraulic fracturing operations are occurring, it is also clear that better management and operational practices can significantly reduce risks to these resources throughout the lifecycle of these operations. This includes site selection and pad and well construction, production well completion, and wastewater management and well closure.

INTRODUCTION

It is now well known that contaminated ground water is at best difficult to remediate and at worst, impossible. This will depend on the scale of the impact, hydrogeological conditions, and type of contamination. Ground-water cleanups, even if ‘successful’, take years or decades to accomplish and are often cost-prohibitive. Ground water protection is the responsible and costeffective policy regardless of potential contamination source.

Hydraulic fracturing is a well stimulation technique used to maximize production of oil and natural gas in unconventional reservoirs, such as shale, coalbeds, and tight sands. During hydraulic fracturing, specially engineered fluids containing chemical additives and proppant (e.g. sand) are pumped under high pressure into the production well to create and hold open fractures in the formation. These fractures increase the exposed surface area of the rock in the formation and, in turn, stimulate the flow of natural gas or oil into the wellbore for recovery at the surface.

Over the last 10-15 years, industry has coupled hydraulic fracturing with horizontal well drilling.

This has enabled increased efficiencies to tap unconventional formations such as shale.

In 2010 the U.S. Environmental Protection Agency (EPA) initiated a study at the suggestion of Congress, to study the relationship between hydraulic fracturing and drinking water resources.

Case studies were deemed an important component of the study. Approximately 40 sites were initially reviewed where ‘complaints’ had been registered with states and EPA. In a very real sense, these represented worse case scenarios among thousands of locations where hydraulic fracturing had occurred over a number of years. An analysis of these sites (most of which were

20

15

10

5

0

Number of Incidents

Figure 1. Suspected cause of water resource impairment at sites across the U.S. actually visited) is presented in Figure 1. These sites were classified as to the type of suspected water resource impairment. Clearly, the most significant risk to water resources, based on this limited analysis, was from surface wastewater management and production well construction.

The sites were located in ten different states. Twenty-eight were in shale (five different plays), eight were in tight sands, and four were in coal bed methane formations.

HYDRAULIC FRACTURING CHEMICALS

Hydraulic fracturing chemicals together with water are used to create the pressure to create fractures and carry the proppant to hold open the induced fractures. Chemical additives are used to optimize this process; each chemical having a unique purpose. For example, biocides are added to prevent microbial growth and clogging of flow paths for the gas and oil; friction reducers to minimize friction between the injected fluids and the pipes to effectively deliver the

TABLE 1. An example of the volumetric composition of a fracturing fluid.

Component/

Additive Type

Water

Proppant

Acid

Potassium chloride

Gelling agent

Example

Compounds

Deliver proppant

Silica, quartz sand Keep fractures open to allow gas flow out

9.51

Hydrochloric acid

Friction reducer Polyacrylamide,

Surfactant mineral oil

Isopropanol

Purpose

Increase the viscosity of the fluid

Percent

Composition

(by Volume)

Volume of

Chemical

(Gallons) a

90 2,700,000

Dissolve minerals, initiate cracks in the rock

0.123

Minimize friction between fluid and the pipe

0.088

0.085

Create a brine carrier fluid

0.06

285,300

3,690

2,640

2,550

1,800

Guar hydroxyethyl cellulose gum, Thicken the fluid to suspend the proppant 0.056 1,680

Scale inhibitor pH agent adjusting

Ethylene glycol

Sodium potassium carbonate

Prevent scale deposits in the pipe

0.043 or Maintain the effectiveness of other components 0.011

Breaker

Crosslinker

Iron control

Corrosion inhibitor

Biocide

Ammonium persulfate

Borate salts

Citric acid

N,N-dimethyl formamide

Glutaraldehyde

Allow delayed breakdown of the gel

Maintain fluid viscosity as temperature increases

0.01

0.007

Prevent precipitation of metal oxides

0.004

Prevent pipe corrosion

0.002

Eliminate bacteria 0.001

1,290

330

300

210

120

60

30

Data are from GWPC and ALL Consulting, 2009, and API, 2010b. a Based on 3 million gallons of fluid used. fluids and proppant to the targeted formation zone without reduction in applied pressures; weak acids to dissolve minerals and improve fracture initiation effectiveness; and surfactants to increase the viscosity of the injected fluids for efficient delivery to the targeted fracture zone. The types and concentrations of chemical additives and proppants vary depending on the conditions of the

specific well being fractured, creating a fracturing fluid tailored to the properties of the formation and the needs of the project. Table 1 represents the volumetric composition of a fluid used in a fracturing operation in the Fayetteville Shale as an example of additive types and concentrations

(GWPC and ALL Consulting, 2009; API, 2010b). There is an increasing trend among operators to fully disclose the chemicals used in hydraulic fracturing ( www.FracFocus.org

) and reduce the additives to the minimum necessary to accomplish their objectives.

In general, the total volume of chemicals used in hydraulic fracturing represents less than

0.5% of the total volume injected. However, the volume of water used can range from 1 million to 5 million gallons depending on the depth of the well and the length of the horizontal leg of the well. Many horizontal legs are one mile in length and well depths range from less than 1000 feet to more than 12,000 feet in the Haynesville shale. By far, the greatest risk to drinking water wells is not from migration of chemicals from the frac zone, but rather management of fluids on the surface (well pad, transportation of chemicals, etc.)

RISK MANAGEMENT PRACTICES TO PROTECT DRINKING WATER

Lessons learned from analyzing a number of sites around the U.S. are focused on the following activities:

Site selection and pad and well construction

Production well completion (hydraulic fracturing)

Wastewater management and well closure

It is to industry’s advantage to protect ground water, because of the expense in remediating contaminated ground water. Each state has requirements and guidance for surface water and ground water protection. These include requirements for surface impoundment construction and decommissioning, well construction, especially regarding protection of drinking water aquifers, and safeguards for all aspects of resource extraction.

Site Selection and Pad and Well Construction

It is recommended that wells in the immediate area of a production well be sampled to establish baseline water quality. A minimal number of analytes to consider for sampling are listed in Table 2. Communication with local residents and state and local authorities is recommended to engender trust and establish good communications among all stakeholders.

Monitoring systems need to be in place prior to well construction. This would include monitoring to establish baseline for the immediate area around the pad (soils, ground water, nearby surface waters).

If operating in a new area, the site should be well characterized with respect to abandoned wells, natural fractures and faults, the location of the base of the drinking wáter aquifers, and the presence of shallow natural gas zones. It is further recommended that closed loop systems be used for well construction. Drilling muds need to be sampled to determine if they constitute a

‘hazardous waste’ and if so, disposed of in accordance with state regulations. Perhaps the most important recommendation during well construction is to verify cement and casing for leaks.

TABLE 2. Recommeded basic list of analytes for water quality baseline monitoring.

General Parameter

Alkalinity

Inorganic/Metal

Analytes

Arsenic

Organic

Analytes

Oil & Grease

Microbiology

Total coliform/E. Coli

Specific

Conductance

Oxidation-reduction potential pH

Barium

Calcium

Chloride

Methane

Ethane

Iron Total dissolved solids

Manganese

Potassium

Sodium

Strontium

Sulfate

There are well established procedures for insuring well integrity (e.g. pressure tests, cement bond logs) and these practices should be followed, documented and reported.

Production Well Completion (Hydraulic Fracturing)

It should be obvious that hydraulic fracturing should not be permitted in or immediately adjacent to an underground source of drinking water. Tanks, rather than lined pits, should be used for stoage of flowback/produced water. Recycling of flowback/produced water is now commonly practiced and should continue to be encouraged. However, it is important to monitor the infrastructure used in the recycling process (e.g. pits, tanks, transmission lines, etc.) to guard against leaks in the system.

Disclosure of chemicals used in the hydraulic fracturing process is essential for establishing trust with the community where the activities occur as well as from a human and ecological health standpoint. Operators should use the minimum suite of chemicals to allow effective resource extraction and use ‘green frac’ chemicals where possible. Chemical usage should be tracked and volumes injected reported. There should be continuous monitoring of downhole, annulus, and wellhead pressures. Contingency plans are essential for accidents as they would be for any industry. Plans for blowouts where fluid contact with drinking water resources is

possible should be in place and personnel should be trained to handle such events quickly and efficiently. It is recommended that follow up water quality testing is also recommended following completion of production well construction and hydraulic fracturing. This should be done within 3 to 6 months after these activities are completed and the well is in the production phase.

Wastewater Management and Well Closure

Recycling of flowback/produced water makes sense from both a water availability standpoint and from a wastewater management/disposal standpoint. Having secondary containment in place on the well pad insures that any spills, leaks, blowouts can be contained on site and prevent water resource contamination offsite. Routine monitoring of the site is also important. Air emissions should be minimized using best available technology. Production wells should be shut-in during non-producing periods and wells should be plugged with materials optimized for the local hydrogeological conditions.

RESEARCH NEEDS

At present there are problems associated with the analysis of radionuclides in high total dissolved matrices such as those encountered in produced waters. This makes it difficult to accurately assess the concentations of such species. A number of studies have shown that cement seals around wells eventually fail. This fact coupled with the higher pressures being used today as well as the potential for repeated fracing of the same well over the entire lifetime of the well argues for increased research investments in improved cement formulations to extend longevity. Improved understanding of the microbiology of waters at depth and flowback and produced waters can result in better management of biofouling issues downhole and with wastewater management and recycling operations. The continued development of ‘green chemicals’ is also encouraged. Finally, issues surrounding methane migration from shallow zones into aquifers should be further researched. A recent report (Groat and Grimshaw, 2012) by the Energy Insitute of the University of Texas suggests that shallow methane deposits may migrate to aquifers from energy inputs to the subsurface system; that is, via vibrations and pressure pulses during drilling of the production well. This pathway would be in addition to the already acknowledged pathway from poor well construction techniques. While the effects from vibrations and pressure pulses may be transitory, research is needed to characterize and mitigate this impact.

REFERENCES

API (American Petroleum Institute). (2010b, July 19). Freeing up energy—hydraulic fracturing:

Unlocking America’s natural gas resources. Washington, DC: American Petroleum Institute.

Retrieved December 2, 2010, from http://www.api.org/policy/exploration/hydraulicfracturing/upload/

HYDRAULIC_FRACTURING_PRIMER.pdf.

Groat, C.G. and T.W. Grimshaw, 2012. Fact-Based Regulation for Environmental Protection in

Shale Gas Development. http://energy.utexas.edu/images/ei_shale_gas_regulation120215.pdf

GWPC (Ground Water Protection Council) & ALL Consulting. (2009). Modern shale gas development

in the US: A primer. Contract DE-FG26-04NT15455. Washington, DC: US Department of Energy,

Office of Fossil Energy and National Energy Technology Laboratory. Retrieved August 2, 2010, from http://www.netl.doe.gov/technologies/oil-gas/publications/EPreports/

Shale_Gas_Primer_2009.pdf.

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