C T GROUP OF INSTITUTIONS
SHAHPUR CAMPUS, JALANDHAR
INSTRUCTION PLAN (THEORY) SEM: ODD
Institution: CTIEMT
Department: M.E.
Name of the faculty Member: AKASH DEEP
Course Code:
BTME-305
Course Title: Manufacturing Processes-I
Sem: 3rd
Class: M.E.
Sec: B
Batch: 2011-2015
(A) Term Planner: For Lectures/ Tutorials (Faculty member must fill the complete detail to arrive at effective no. of
lectures available)
Total
weeks
available
(A)
Lectures/
week
Total
Lectures
(B)
T =AxB
Tutorial
/Week
(C)
Total
Holidays
Tutorials
( D)
(E)
Expected
Leaves by
Faculty
(F)
Function
Etc. &
MSTs
NB: Consider
Only 2 MSTs
5%
Contingency
(H)
Effective
No of
Lectures
&Tutorials
Lect/Tut
=T/D-(E+F
G+H)
Lec Tut
(G)
Part –I
of Sem 7
Part –II
of Sem 5
Part –III
of Sem 5
Total
16
4
28
NA
NA
3
2
2
-
21
NA
4
20
NA
NA
NIL
1
4
-
15
NA
4
20
NA
NA
3
1
4
-
12
NA
4
64
NA
NA
6
4
9
-
45
NA
● Before implementing this plan, please discuss with Dean (Academics) and get it approved In the case of
the teacher teaching more than one subjects, separate plan will be made for the different subjects.
● This plan is to be communicated to the students within one week of the start of the semester or
teaching work.
● Please refer to the Academic Calander for the current semester.
(B) Term Planner: For academic activities other than Lectures/Tutorials to be undertaken as part
of Internal Assessment for the course.
Sr. Type of
No academic
activity*
1
Assignment
Total no. of
academic
activities to
be undertaken
Sem.
3
Ist Academic Activity
2nd Academic Activity
3rd Academic Activity
Date of
Date of
allotment Submission
11/08/2012 18/08/2012
Date of
Date of
allotment Submission
14/09/2012 21/09/2012
Date of
allotment
19/140/2012
Date of
Submission
26/10/2012
2
3
*Type of activity: Assignments, Case Studies, Presentations, Quiz, Projects, Class Tests, GD’s etc.
Marks
of
assess
ment
10
Imp. Note: At the time of preparation of the Instruction Plan, the Date column given below is not to be filled for the entire term but only
for the first fortnight. It will be updated every fortnight, topic wise & communicated to the students.
INSTRUCTION PLAN
BEFORE MST-I
Sr.
No
TEACHING SCHEDULE
CHAPTER
Date
No. of
Mode of
Lec.
Delivery*
19-Jul-12
1
LECTURE
PARTICIPATION
20-Jul-12
1
LECTURE
PARTICIPATION
Introduction to metal casting. patterns:
20-Jul-12
types, materials and allowances.
1
LECTURE
PARTICIPATION
25-Jul-12
1
LECTURE
PARTICIPATION
26-Jul-12
1
LECTURE
PARTICIPATION
Design considerations of castings
27-Jul-12
1
LECTURE
PARTICIPATION
Melting furnaces, cupola furnace,
27-Jul-12
1-Aug-12
2
LECTURE
PARTICIPATION
2-Aug-12
1
LECTURE
PARTICIPATION
3-Aug-12
1
LECTURE
PARTICIPATION
3-Aug-12
1
LECTURE
PARTICIPATION
8-Aug-12
1
LECTURE
PARTICIPATION
Solidification of metals and alloys
9-Aug-12
1
LECTURE
PARTICIPATION
directional solidification, segregation,
16-Aug-12
1
LECTURE
PARTICIPATION
nucleation and grain growth, critical
size of nucleus.
17-Aug-12
1
LECTURE
PARTICIPATION
Cleaning and finishing of castings
17-Aug-12
1
LECTURE
PARTICIPATION
Introduction and classification of
welding processes
22-Aug-12
1
LECTURE
PARTICIPATION
weldability, welding terminology
23-Aug-12
24-Aug-12
2
LECTURE
PARTICIPATION
LECTUREWISE BREAKAGE
Introduction, Classification of
1
INTRODUCTI
ON
2
manufacturing processes,
selection criteria for manufacturing
processes, general trends in
manufacturing
Moulding materials: moulding sand
compositions and properties, sand
testing, types of moulds, moulding
machines.
Cores: function, types, core making
process, core-prints, chaplets.
Elements of gating system and risers
and their design.
Casting
Processes
3
Welding
Processes
charge calculations, induction
furnaces
Casting processes: sand casting, shell
mould casting, investment casting,
permanent mould casting
full mould casting, vacuum casting,
die casting, centrifugal casting, and
continuous casting.
Metallurgical considerations in
casting,
Students
Role**
BEFORE MST- II
TEACHING SCHEDULE
Sr.
No
CHAPTER LECTUREWISE BREAKAGE
Date
No. of
Lec.
1
Welding
Processes
general principles, welding positions,
and filler metals.
30-Aug-12
Gas welding: principle and practice,
oxy-acetylene welding equipment
Mode of
Delivery*
Students
Role**
1
LECTURE
PARTICIPATION
31-Aug-12
2
LECTURE
PARTICIPATION
oxy-hydrogen welding. Flame cutting.
5-Sep-12
1
LECTURE
PARTICIPATION
Electric arc welding: principle,
equipment, relative merits of AC & DC
arc welding.
6-Sep-12
1
LECTURE
PARTICIPATION
Welding processes: manual metal arc
welding, MIG welding, TIG welding
7-Sep-12
2
LECTURE
PARTICIPATION
plasma arc welding, submerged arc
welding.
12-Sep-12
1
LECTURE
PARTICIPATION
Welding arc and its characteristics, arc
stability, and arc blow.
13-Sep-12
14-Sep-12
2
LECTURE
PARTICIPATION
Thermal effects on weldment: heat
affected zone, grain size and its control
14-Sep-12
1
LECTURE
PARTICIPATION
Electrodes: types, selection, electrode
coating ingredients and their function
19-Sep-12
1
LECTURE
PARTICIPATION
Resistance welding: principle and
their types i.e. spot, seam, projection,
up-set and flash. Spot welding
machine.
20-Sep-12
21-Sep-12
2
LECTURE
PARTICIPATION
Advanced welding processes: friction
welding, friction stir welding,
26-Sep-12
1
LECTURE
PARTICIPATION
BEFORE MST- II
TEACHING SCHEDULE
Date
No. of
Lec.
ultrasonic welding, laser beam welding,
plasma arc welding, electron beam
welding, atomic hydrogen welding,
3-Oct-12
1
LECTURE PARTICIPATION
explosive welding, thermit welding, and
electro slag welding. Considerations in
weld joint design.
4-Oct-12
1
LECTURE PARTICIPATION
Other joining processes: soldering,
brazing, braze welding.
5-Oct-12
1
LECTURE PARTICIPATION
Casting defects, their causes and
remedies
5-Oct-12
1
LECTURE PARTICIPATION
Welding defects, their causes and
remedies.
10-Oct-12
1
LECTURE PARTICIPATION
Destructive and non destructive testing
11-Oct-12
1
LECTURE PARTICIPATION
visual inspection, x-ray radiography,
magnetic particle inspection
12-Oct-12
2
LECTURE PARTICIPATION
dye penetrate test, ultrasonic inspection,
eddy current testing, hardness testing,
and micro hardness testing.
17-Oct-12
18-Oct-12
2
LECTURE PARTICIPATION
Revision
25-Oct-12
26-Oct-12
31-Oct-12
4
LECTURE PARTICIPATION
Sr.
CHAPTER LECTUREWISE BREAKAGE
No
1
2
Welding
Processes
Inspection
And
Testing
Mode of
Delivery*
Students
Role**
SYLLBUS LEFT/YET TO BE COVERED AFTER MSTS
Sr
No
TEACHING SCHEDULE
CHAPTER Sr.
No
LECTURER BREAKAGE
Date
No. of
Lec.
Reqd.
Mode
Students
of
Role**
Delivery*
1
2
3
4
5
TUTORIAL DETAIL
Sr.
No
Academic Activity
Date
No. of Mode of
Lec.
Delivery*
Reqd
Students
Role**
1
2
3
4
5
6
7
8
9
10
11
15
16
17
18
19
20
* Mode of delivery may be lectures, Film/CD, Case study etc.
** Students Role: Group Discussion, Presentation, Assignment etc
***Academic Activity :(Class Test, Presentation, Case Study, Paper Solving, Doubt
clearing or any other).
Syllabus Coverage Reports (SCR) – Dates of submission are
Note: Teacher will judiously plan the coverage of syllabus after considering the dates of MST’s/Extra



Co-curricular activities etc.
Ist SCR: 22-Aug-12
2nd SCR: 24-Sep-12
3rd SCR: 30-Oct-12
Reason for not covering the syllabus as planed.
How to conduct classes: ( The period break-up suggested is as follows) :
1.
2.
3.
2-3 minutes on review of previous lesson/topic/ discussion
2-3 minutes for attendance
45 minutes for actual teaching that will include the following two important stages:
(a) Broad overview of what the teacher will teach today
(b) What he/she expects the students to learn.
4. 2-3 minutes for summarizing the lesson/topic covered and giving homework assignments.
5. 2-3 minutes for students’ evaluation/assessment/feedback.
Tutorial Plan:
following:
Tutorial activities to be conducted by the teachers in their respective classes include the
(a)
Overall Tutorial Plan: (Pls. mention approx. how many of each of the following activities will be taken up
in the tutorials)
TIME FRAME
1. Presentations/ Seminar
2.
Group Discussions/ Case Studies
3.
Class Tests/ Paper Solving Session
4.
Doubt Clearing Sessions
5.
Quiz Tests/ two way discussion
6.
Others (Please Specify)__________
(b) Tutorial Strategy: How do you plan to conduct each of the above mentioned activities i.e. the
1. CASE STUDIES PLANNED : No of Case Studies:
2. EXTENSION LECTURES PLANNNED
S.NO
1.
2.
3.
TOPIC
When (Tentatively)
Resource person( if you can suggest)
3. VISITS required (industry, seminar, conference, outside, library, lab)
S.NO
Type of visit
When (Tentatively)
Resource person( if you can suggest)
1.
2.
3.
4.
Note: Please liaison with T.P.O. before planning the visit in case of industry.
4. MY RESOURCE BANK:
S.NO Case Title
Topic covered
to case
Source (Book/magazine
,page no./ web site)
Practice
(P)/Graded
(G)
Mo of
Conduct
(Presentation/
Discussion/
written Report
/Video/ Case)
1.
2.
3.
4.
5.
6.
7.
8.
S.NO
*Additional Text Books
Author
Publisher
Edition
1
Manufacturing Technology
P. N. Rao
Tata McGraw Hills
Latest
2
Manufacturing Technology
B. S. Raghuvanshi
Dhanpatrai publications
Latest
3
Welding technology
O. P. Khanna
Dhanpatrai publications
Latest
4
Foundary Technology
Peter Beeley
Butterworth Heinemanm
2nd Edition
S.NO
Standard Reference Book
Author
Publisher
Edition
1
Manufacturing Technology
P. C. Sharma
S. Chand
Latest
2
Manufacturing Technology
R. K. Rajput
Lakshmi Publishers
Latest
*Additional Newspaper &
Periodicals
Publisher (in case of
Periodicals)
3
4
S.NO
1
2
3
4
5
* NOTE: Additional new reference books, journals & news papers must be incorporated to the standard
Instruction Plan as the course is being taught in the semester.
Date: __________________
Sig. of faculty member:_________________________
Signatory of HOD with Remarks
________________________
Director
______________________
Dean (Academic Affairs)
(ACADEMIC AUDIT RECORD/ INSPECTION REPORT)
DATE
REMARKS
SIGNATURE OF
DIRECTOR/DEAN/HOD
(DIRECTOR)