Babar Ali
INSTRUMENTATION AND CONTROL PROFESSIONAL [FACILITIES/EQUIPMENT MAINTENANCE]
GENERAL PROFILE
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2 Years Complete Industrial Training Program (Apprenticeship) in Instrumentation and Control.
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More than 12 years experience of Instrumentation & Controls in Oil & Gas and Petrochemical Industry.
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Extensive background in Maintenance, Installation, Commissioning and Startup activities of Instrumentation,
Fire & Gas and Control Systems (DCS, ESD, F&G, PLC, SCADA) of Process Plants and Wellheads.
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Skilled in routine and shutdown prevention and corrective maintenance, job scheduling and planning, Shutdown
and Turnaround (instrument) planning and reporting, man hours calculations, inventory control issues and
inspection (Regular & Direct Charge), contractor supervision, HSE compliances, Instrument maintenance
coordination with planning for CMMS (MAXIMO) and Project Management.
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Abilities to read P&ID, PFD, Loop philosophies, Hookups, Instrument/Electrical Control and System Panels
Layouts, Wiring and Junction Boxes Layouts, Loops and Logic diagrams, Cause & Effect diagrams. PLC Ladder &
FBD’s, schematics and symbols.
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Knowledge of Hazardous Area Classification, Equipment Protection, Selection, Certification, Location and
Ingress. HIPPS, SIL, Instrumentation and International Standards.
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In scope of Instrument and Control other Trades experience in Process, Mechanical and Electrical.
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Instrumentation and Control Documentation.
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HSE System and Role of ERT Emergency Response Team.
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Training and Mentoring of Instrument personals.
EMPLOYMENT
Engro Chemical Pakistan Limited, Daharki, Pakistan
Instrumentation and Control Apprentice, Aug 1997 to Aug 1999
Complete 2 year apprenticeship in Instrumentation and Control. Practical experience in field
and control instrumentation of Ammonia, Urea and Utilities Plants.
Engro Chemical Pakistan Limited, Petrochemical Fertilizer Plan, Daharki, Pakistan
Instrumentation and Control Technician, Aug 1999 to Aug 2002 (5 Days in a Week)
PLANT: As instrument Technician performed maintenance tasks at Ammonia Plant. Pneumatic to DCS field
instrumentation and control shifting. H2 Prism Recovery Unit control shifting from PLC to DCS. Anti -surge control
system shifting from DCS to CCC control. Reduced Man-hours through surveillance and preventive maintenance
plans.
Eni Pakistan Limited, Bhit Gas Field 320MMSCFD, Karachi, Pakistan
Senior Instrument and Control Technician , Aug 2002 to April 2010 (14/14 Rotation)
WELLHEADS: Maintenance of Hydraulic Control Panel Instrumentation, Workover Skid, Hydraulic Oil Flushing Rig,
Gas Package for IAS, Choke Valve, Flowline Instruments and Wellhead Fire&Gas Instruments.
PLANT - PROCESS GAS PRODUCTION TRAINS: Maintenance of Field
High Speed Barrel Compressors Antisurge Control System, Vibration
Gas Turbines and Diesel Generators, Propane Screw Compressors
Compressor, Utilities Plant Instruments, Fire Water Ringman & Pumps
Instrumentation, Fire & Gas In strumentation,
Monitoring System and machine instruments,
Control and Instruments, Inert Gas and Air
and Deluge Skid Instruments.
ACADEMIC PROFILE
DEGREE
SUBJECT
INSTITUTE
MARKS
YEAR
MATRIC
Science & Electronic
Karachi Technical High School
1030/1500
1993
DIPLOMA
Electronics
Ahmed Hassan Polytechnic Institute
1975/3200
1996
BACHELOR
Philosophy
Punjab University
351/800
1999
B-TECH PASS
Electrical
Newports University (PIMSAT)
3.2 GPA
2007
TRAININGS
PERSONAL DEVELOPMENT
Problem Solving
Performance and Productivity
Communication Skills
TECHNICAL
Fiber Optic
Siemens Simatic S7 PLC
SAFETY
Fire Fighting
Fire Fighting
Fire Fighting
Rescue
Engro Chemical Pakistan Limited
Engro Chemical Pakistan Limited
Engro Chemical Pakistan Limited
CET Karachi, Pakistan
Siemens Karachi, Pakistan
Eurolink Safety Services, Dubai
TRUSCOTT Crisis Leader, Australia
TRUSCOTT Crisis Leader, Australia
Fauji Fertilizer Company Limited, Pakistan
KNOWLEDGE AND EXPERIENCE
PROCESS CONTROL, SAFETY AND NETWORKING SYSTEMS:
Honeywell TDC 3000 and ABB Operator IT AC450 DCS
ABB August TMR ESD and ABB AC410 ESD / F&G Systems
Allen Bradely PLC and SLC, GE Fanauc LM 90/70, Siemens S7 PLCs
Serck SCX MTU and PX24 RTU Wellhead Scada Control, Fiber Optic Network
Serial/Parallel Communications, AC800 Controllers
MACHINE CONTROL & SAFETY SYSTEMS:
CCC Series 3, Turbolog, GEFanuc PLC Antisurge Control Systems
Bently Nevada 3300 series, 3500 series Vibration Monitoring and Machine Safety Systems
Bently Nevada 3500 series Vibration Monitoring Software
Rolls Royce RB211 Gas Turbine FT110 Control
Woodward 505 Digital Speed Controller
FIRE & GAS MONITORING AND EXTINGUISHING SYSTEMS AND INSTRUMENTS:
Wormald and Honeywell Fire & Gas Monitoring and FM200 Extinguishing Systems
Gent Buildings Fire Monitoring System
Silvany Deluge Fire Extinguishing Skid and Monitors
Drager and Safeye IR Open Path Gas Detector
Throne Security IR Flame Detector
MEDC Sounders, Manual Call Points, Beacon Lights
Crocown Portable Gas Monitoring Detectors
HYDRUALICS:
Wellheads Hydraulic Control Panels, Christmas tree, Instrumentation, Accumulators, Flushing Rig
Transmitters Pneumatic and Smart:
Foxboro, Fisher Rosemount, Dresser, Yokogawa, ABB, Megnetrol, Spariano
Control Valves, ON/OFF Valves, Hydraulic Valves, Choke Valves:
Dresser, Fisher, Blackbrough, Bettis, Perar, Valtek, Adler, Flowserve, Domotor, Kentintrol, Cooper Cameron, Procontrols
Positioners: Smart and Pneumatic
Rosemount, ABB, Masonelian, Digital, Ekardt, Fisher, Foxboro
Pneumatic Devices:
Auto Reset, Manual Reset, Lockup, Trip Relay, Multi-port Valve, Volume Booster, Quick Exhaust
Control Panels:
System Cabinets, Microcontrollers, Electrical Relays Controls, Power Supplies
Tubes and Fittings:
High & Low pressure and temperature Tubes and Fittings, Manifolds, Analytical Tubes and Fittings, etc
Test and Measuring Equipments:
A wide range of conventional, Electronics and Smart test and measuring equipments and calibrators
Smart Hand Held Communicators GENERIC and Propriety Manufacturers
Analyzers:
Nitrogen, Hydrogen, Oxygen, CO2, Hydro Carbon, Moisture, Conductivity, PH, Gas Chromatograph
MAINTENANCE MANAGEMENT – Be a part of Instrument Maintenance Team
MAXIMO CMMS:
Implementation of Maintenance Module of CMMS from Instrument Department in Eni Pakistan Ltd.
Develop Master Equipment List and Equipment Secondary Data.
Developed Equipment Failure Codes, Classes and Criticalities.
Developed Preventive Maintenance Scheduling Plans.
Developed Preventive Maintenance Job Plans (Integrated with Safety Plans).
Tools and Labor Information.
MAXIMO Screens Customization Carried-out with maximo Administrator.
MAXIMO Maintenance Signature Security Plan implement with maximo Administrator.
Working on Maximo improvement activities.
RCM Reliability Centered Maintenance:
Critically Assessment and FMEA of Instrument and Control Equipments around more than 6500.
Shutdown and Turnaround Planning:
Shutdowns planning (Scheduling, Manpower and Material) and Close out reports from Instrument department in Eni Pakistan
Limited.
Modifications:
Involvement in modifications of instrument and controls in Engro Chemicals and Eni Pakistan Ltd.
Workshop and Test Equipments:
Development of Instrument Lab and workshop in Eni Pakistan Ltd.
Support Instrument Engineers in selection and ordering of Test & Measurement Equipments.
Developed procedures and update records of Master and Secondary Test & Measurement Equipments.
Testing, Calibration and Health Check of Master and Secondary Test & Measurement Equipments.
Technical Documentation and developing of workpacks for plant and wellheads maintenance.
Inventory Controls and Ordering Issues:
Support Instrument Engineers in inventory control and ordering issues.
Carry out inspection of materials.
Update internal records of Purchase Requisitions, Purchase Orders, MIV's and MRV's.
Design Change and Problems:
Support Instrument Engineers in instrument design problems.
Identified discrepancy in Export Gas Compressors Trip Logic.
Rectified design problem of Export Gas Compressor Bearing RTD's oil ingression.
OTHER TRADES of KNOWLEDGE AND EXPERIENCE
PROCESS
Furnace, Boiler, Hydrogen Cracking, Methane, Ammonia Refrigeration, Wellheads, Flow Lines, Slug catcher, Dehydration, Nitrogen
Recovery Units, Compressions, Propane Chilling, Cooling Tower, Power Generation, Air Compression, Water Treatment, Fire Water,
Flare and Vents.
MECHANICAL
Centrifugal and Screw Compressors, Gas Turbines and Pumps overhauling activities, Control Valves overhauling and maintenance,
Pipes, Fittings and Flanges, Wellheads Hydraulics works, Gas Pipe Lines and Plant System Pressure Verifications, Supervision of
Instrumentation related Fabrication works.
ELECTRICAL
Experience of Low Voltage (50-100VAC & 120-1500VDC), Power Supplies, Batteries and UPS’s for system backups, PLC and Relay
based control System.
ACCOMPLISH MAJOR TASKS
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Commissioned Urea Plant Synthesis unit field instrumentation in E ngro Chemical Pakistan Limited during
Apprenticeship.
Anti Surge Control System of Ammonia Refrigerant Compressor shift from DCS to CCC control system in
Engro Chemical Pakistan Limited.
Instrumentation Control shifting from Pneumatic to DCS of Ammonia & Utility plants in Engro Chemical
Pakistan Limited.
Rectified the design problem of lube oil ingression from bearing RTDs cables of Borsig barrel Compressors
in Eni Pakistan Limited.
Developed Instrumentation Database and active role in implementation of Maximo Maintenance Module in
Eni Pakistan Ltd.
Carried out critical analysis of instrumentation for Reliability Center Maintenance RCM in Eni Pakistan Ltd.
Commissioning, Functional and Logic Testing of 2 Wellheads with Tyco Wormald Vendor in Eni Pakistan
Ltd.
HEALTH SAFETY ENVIROMENT
Permit to Work System
Isolation of Electrical and Mechanical Equipments
Toolbox talks and Fortnightly Safety Meetings
Job Safety Analysis JSA and Risk Analysis for critical and major works
Stop Behavioral Safety Program – DoPount
Plant Fire Protection, Pressurized Vessel Fire P rotection, Deluge Skids, Portable Fire Extinguishers
Fire Fighting, Rescue, Confine Space and Hazmat Trainings
Member of Emergency Response Team ERT in Eni Pakistan Limited, Bhit Gas Field, Pakistan
ISO (IMS & EMS) and GHG audits compliances from Instrume nt Department in Eni Pakistan Ltd
SKILLS
Initiative, Dynamic, Team player, Proactive, Self motivated
Instrumentation & Control, Process, Electrical, Mechanical and HSE
Remote Fields (Rotation Based), Air Traveling, Radio Communication, Logistics, Vendor and Third Party Work
Coordination
COMPUTOR PROFICIENCY
Ability and work on Control System Software’s, Windows 2000 and XP, Microsoft Office, Lotus Notes (IBM
Communication and Collaboration Software).
COMPETENCIES
Testing and Calibration
Loop Checking and Troubleshooting
Startup, Pre-Commissioning and Commissioning
Maintenance and Repairs
Instrumentation (Smart, Pneumatic, Hydraulic)
Control Systems (DCS, ESD, PLC, SCADA)
Fire and Gas Instruments and Systems
Communication Protocols
Wellheads Controls and Instrumentation
Fiscal Metering
Turbo Compressors Control
Anti-surge Control
Gas Turbines Control
Vibration Monitoring Control
Control Valves
Hart Communication
Flare and Vent System
Chilling and Refrigeration System
SIL, HIPPS
Hazardous Area Classification
Weathering Monitoring Instruments
Project Organization
Administration
Shutdown and Turnaround
Preventive, Corrective, Predictive Maintenance
Planning
CMMS
MAXIMO
RCM / RCFA
Instrument Database Building
Procedures
Test and Measuring Equipments
Fire Fight, Hazmat, Confine Space
PTW System
Communication
Logistics
Inventory
Documentation
Process, Inst, Elect & Mech Drawings
Instrumentation Standards
PERSONAL INFORMATION
Name:
Babar Ali
Father Name:
Anwer Ali
Date of Birth:
06 NOV 1976
Nationality/Citizenship:
Pakistan
NIC No:
35202-3916804-7
Passport No:
WH1798041 (Valid till 2015)
Marital Status:
Married
No of Children:
02 Sons
Religion:
Islam
Email:
babarali_1@yahoo.com
Contact No:
+92-0300-4824084
Permanent Address:
103, K3, Wapda Town, Lahore, PO Box 54770,
Pakistan.
REFERENCES
Professional References:
Salahuddin Ghori
Lead I&E Reliability Engineer, Technical Department
Qatar Chemical Company Ltd (Q-Chem), Doha, Qatar
Tel: (+974)44767089, Mob: (+974)55251150, Email: sghori@qchem.com.qa
Usman Khan
Instrument Design Engineer
Wood Group PSN, Abu Dhabi, United Arab Emirates
Tel: (+971)26519878, Mob: (+971)562397620, Email: usman.khan2@woodgroup.com
Naveed Anjum
Instrument Engineer & Team Leader
Eni Pakistan Ltd, Bhit Gas Field, Karachi, Pakistan
Tel: (+92)21 35828350, Email: bhit.instrument@enipakistan.com.pk
Personal References:
Yasir Ali
Treasury Manager
Service Group Pakistan, Lahore, Pakistan
Mob: +92 300 8775252, Email: yasir.ali@servis.com
Samra Ali
HR Analyst
PEPSI CO International, Lahore, Pakistan
Mob: +92 300 8440362, Email: samra.ali@pepsico.com
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