CSAC Excess Insurance Authority LOSS PREVENTION BEST PRACTICES PERSONAL PROTECTIVE EQUIPMENT CAL/OSHA WRITTEN CERTIFICATION ASSESSMENT REQUIREMENTS Introduction Cal/OSHA personal protective equipment (PPE) requirements have been in force since the early 1970s. But, as of April, 13, 2011, Cal/OSHA amended CCR 3380, Personal Protective Devices, which now requires California employers to conduct a PPE assessment of their workplace and verify the assessment was conducted through a written certification process. This assessment is vital in determining if PPE can be eliminated. PPE is the least effective method for protecting your employees because PPE does not eliminate or reduce the hazard. One of the basic principles of safety management is called the Hierarchy of Controls. It prioritizes control methods that remove or reduce a hazard in the workplace, rather than rely on human behavior. Types of Controls from most to least effective include: Elimination of the Hazard/Substitution – Substitute with safer alternatives Engineering Controls – Implement physical change to the workplace, which eliminates/reduce the hazard Administrative and Work Practice Controls – Establish efficient processes or procedures to avoid over exposure PPE – Use of protection to reduce exposure to hazard The scope of the regulation covers PPE requirements for the head, eyes/face, hands, feet, and body; however, as a best practice, you are encouraged to include all applicable PPE in your assessment, such as respiratory protection, hearing protection, and fall protection. Conducting the PPE Assessment In order to assess the need for PPE, the entity should conduct a walk-through survey of the work areas where the entity believes PPE may be necessary. The purpose of the survey is to identify sources of hazards to www.csac-eia.org workers using basic hazard categories, such as impact, penetration, compression (roll-over), chemical, heat, harmful dust, and light/radiation. Sources of hazards may include: Motion, such as machinery or processes where any movement of tools, machine elements or particles could exist, or movement of personnel that could result in collision with stationary objects High temperatures that could result in burns, eye injury or ignition of protective equipment, etc. Chemical/harmful dust exposures includes gas, liquids, and solids Light radiation, such as welding, brazing, cutting, furnaces, heat treating, high intensity lights, etc. Falling objects or potential for dropping objects Sharp objects which might pierce the feet or cut the hands Rolling or pinching objects which could crush the feet Layout of workplace and location of workers Electrical hazards Potential sources may also be identified by analyzing accident/injury data. Analyzing the Assessment Once the information is gathered, each of the basic hazard categories should be reviewed and a determination made as to the source of the hazards and potential injury from the hazards. In many cases, there may be several hazards identified. 916.850.7300 Loss Prevention Best Practices PPE – Cal/OSHA Written Assessment Requirements Certifying the Assessment The entity must verify that the required workplace hazard assessment has been performed through a written certification that identifies the workplace evaluated, the person certifying that the evaluation has been performed, and the date(s) of the hazard assessment. The evaluator should have knowledge of the tasks and operations performed within the assessment. Sample PPE Assessment Form PPE Selection Guidelines After completing the analysis, Cal/OSHA recommends the following procedure for selecting PPE: Become familiar with the potential hazards and the type of protective equipment that is available, and what it can do; i.e., splash protection, impact protection, etc.; Compare the hazards associated with the environment; i.e., impact velocities, masses, projectile shape, radiation intensities, with the capabilities of the available protective equipment; Select the protective equipment which ensures a level of protection greater than the minimum required to protect employees from the hazards; and Fit the user with the protective device and give instructions on care and use of the PPE. It is very important that end users be made aware of all warning labels for and limitations of their PPE. PPE Selection Resources Cal/OSHA has developed a PPE Guide which provides detailed guidance on selecting PPE for the eyes, face, head, feet, and hands. Additional Cal/OSHA resources: - 8 CCR 3381, Head Protection - 8 CCR 3382, Eye and Face Protection - 8 CCR 3383, Body Protection - 8 CCR 3384, Hand Protection - 8 CCR 3385, Foot Protection 2 Training Requirements The entity must provide training to each employee who is required to use PPE. Training must include, at least, the following: When PPE is necessary What PPE is necessary How to properly don, doff, adjust, and wear PPE The limitations of the PPE The proper care, maintenance, useful life and disposal of the PPE Employees must demonstrate an understanding of the training and an ability to use the PPE properly before performing work requiring the use of the PPE The entity must re-train affected employees when: Changes in the workplace render previous training obsolete; Changes in the types of PPE to be used render previous training obsolete; and There are inadequacies in an affected employee's use of assigned PPE which indicates the employee has not retained the required understanding or skill. A written certification is required that confirms the employee received and understood the training. Documentation should include employee name, training date(s), and subject. Sample PPE Training Form Cleaning and Maintenance It is important that all PPE be kept clean and properly maintained. Cleaning is particularly important for eye and face protection where dirty or fogged lenses could impair vision. PPE should be inspected, cleaned, and maintained at regular intervals so that the PPE provides the requisite protection. Contaminated PPE which cannot be decontaminated must be disposed of in a manner that protects employees from exposure to hazards.