Terms of Reference (ToR) For Maintenance of 25 kms Secondary Road From Chenarto to Chaka Joy Village in Uruzgan Province 1. Introduction The road transport network of any country plays a vital role in its economy, and the physical condition of its infrastructure is critical. Without adequate and timely maintenance, highways and rural roads alike inexorably deteriorate, leading to higher vehicle operating costs, increased numbers of accidents, and reduced reliability of transport services. When repair work can no longer be delayed it will often involve extensive rehabilitation, and even reconstruction, costing many times more than simpler maintenance treatment carried out earlier. The need to protect the existing network and keep it in good condition is paramount, often taking precedence over new investment. Gravel roads are generally the lowest service provided to the traveling public and are usually considered greatly inferior to paved roads. Yet, in many rural regions, the volume of traffic is so low that paving and maintaining a paved road is not economically feasible. In many cases, gravel roads exist to provide a means of getting agricultural products in and out of farm fields, timber out of forests, or as access to remote areas. Many gravel roads serve rural residents as well. Many of these roads will remain unpaved due to very low traffic volume and/or lack of funds to adequately improve the subgrade and base before applying pavement layer(s).In some countries, economic constraints mean gravel roads are the only type that can be provided. Good gravel road maintenance or rehabilitation depends on two basic principles: proper use of a motor grader (or other grading device) and use of good surface gravel. The use of the grader to properly shape the road is obvious to almost everyone, but the quality and volume of gravel needed is not as well understood. It seems that most gravel maintenance/rehabilitation problems are blamed on the grader operator when the actual problem is often material related. This is particularly true when dealing with the problem of corrugation or “wash boarding.” The problem is often perceived as being caused by the grader but is primarily caused by the material itself. Another important matter to consider is the dramatic change in the vehicles and equipment using low volume roads. Trucks and agricultural equipment are increasing in size and horsepower. The trend is toward even larger machinery. The effect of larger and heavier vehicles on our paved roads is well understood. There is a definite need to build stronger bases and pavements. But the effect on gravel roads is just as serious and often is not recognized. The strength of the subgrade and depth of the material needed to carry today’s heavy loads must be considered. Proper drainage is also important. Road maintenance requires a range of organizational and technical skills and the work on roads in use by traffic makes the work potentially hazardous to both the workmen and road users. It is therefore essential that appropriate formal and on the-job training is given to each category of personnel involved in road maintenance activities to achieve efficient and safe operations. Roads are an enormous national investment and require maintenance to keep them in a satisfactory condition and ensure safe passage at an appropriate speed and with low road user costs. Late or insufficient maintenance will increase the ultimate repair costs and rise road user costs and inconvenience, and reduce safety. Road maintenance is therefore an essential function and should be carried out on a timely basis. There is a diversity of maintenance activities, the class and type of the road, the cross section to be maintained, the defects recognized, and the resources available. 25 km secondary road from Chenarto to Chakajoy Village is a part of Trinkot-Khass Uruzgan main road. Since the road was built it has not been properly maintained. The road has the base in most places but is generally in a very poor condition. There is an urgent requirement to undertake the road maintenance works to ensure it can be kept in a satisfactory condition to provide for the needs of local communities all the year round and especially during snow/rainfall and flood seasons. Trinkot-Khass Uruzgan road serves as a link connecting Trinket, the center of Uruzgan province, to some Uruzgan districts and neighboring provinces of Ghazni, Zabul and Bamyan. 2. Goals and Objectives The goal of the Uruzgan Rural Access Program (URAP) is to enable the people of rural Uruzgan to derive social and economic benefits from improved road access by increasing the connectivity in the Districts and providing all weather mobility to a greater fraction of the rural population. This will be achieved through planning, constructing, managing and maintaining the rural road network - using labour based methods as appropriate and enhancing local institutional capacity to sustain the benefits. The program of assistance is consistent with the overall objectives and framework specified in the National Rural Access Program (NRAP) adopted by the Government of the Islamic Republic of Afghanistan (GIRoA) and supported by various development partners. A combination of labor –based method and light machineries proposed to be used for maintenance of the 25 km Chenarto to Chakajoy Village road. This is a gravel road that is in need of implementing periodic and routine maintenance works. However because of a lack of villages along 20 km of the road, the routine maintenance is almost impossible. In many locations the road is very narrow having just 2-3 m wide carriageway with no shoulders, side drains and/or properly shaped embankment slopes. So there is a need for widening the road to allow two way traffic. Thus the prospective contractor is required to undertake periodic maintenance works on the 25 km gravel road section to bring it into the original condition and ensure the road can be safely used for at least 6 months without a need of undertaking the next cycle of periodic maintenance works. 3. Gravel Roads Maintenance The goal of maintenance is to preserve the asset, not to upgrade it. Unlike major road works, maintenance must be done regularly. Road maintenance comprises “activities to keep pavement, shoulders, slopes, drainage facilities and all other structures and property within the road margins as near as possible to their as-constructed or renewed condition”. It includes minor repairs and improvements to eliminate the cause of defects and to avoid excessive repetition of maintenance efforts. For management and operational convenience, road maintenance is categorized as routine, periodic, and urgent. For maintenance of 25 km secondary road from Chenarto to Chakajoy Village is needed only periodic maintenance 2 times per year (after each 6 months). 3.1. Periodic maintenance Periodic maintenance comprises scope of works conducted by contractor two times per year (after each 6 months), aims “to ensure the daily pass ability and safety of existing roads in the short-run and to prevent premature deterioration of the roads”. Typical activities include roadside verge clearing and grass cutting, cleaning of silted ditches and culverts, patching, and pothole repair. For this 25 km road the maintenance works also include widening of the road to allow two way traffic and restoration of the road base where and as necessary as well as grading of the road top surface every six months. 3.1.1. Scope of Works The maintenance of 25 km secondary road from Chenarto to Chakajoy Village shall be done jointly by a small or medium sized contractor possessing necessary road maintenance machinery and with involvement of local community labor. The Contractor shall provide the following services to UNOPS/MoPW: Grading – to restore a good camber on the road to enable water to drain off quickly. This is best achieved by regular grading. On gravel roads, grading is needed to restore gravel from the shoulders which has been lost from the road surface, to fill pot-holes and corrugations. Grading should also be used to restore the shape of shoulders, ditches and turnouts. Before work starts, warning signs must be placed at each end of the work area to ensure the safety of the road users, the personnel and plant to be deployed on the site. Signs must be placed at the approaches to the work area and at the end of the work area. To correct the defects such as loss of shape, ruts, potholes, corrugations, erosion gullies, silted or blocked ditches Rollers should be used to compact the road after grading whenever possible as this will improve the initial quality of the reshaped surface. When compaction plant is being used, it must follow close up behind the grader, but only on sections where grading has been completed. About eight passes of roller will be needed to achieve full compaction, working towards the centre of the road. To develop a proper crown on the road. The road should be cambered to fall away from the crown at a rate of about 6 to 7 cm for each metre from the centre of the road before compaction. This should achieve a cross fall of about 4 to 6 cm per metre (4 to 6%) after compaction. Camber should be checked with a camber board at about 100 metre intervals along the road. On bends the surface must be straight (at 4-6%) from shoulder to shoulder with the outer shoulder higher (super elevation). Any crown on a bend can be very dangerous to traffic. The shape of the road must be maintained over culverts to avoid a hump. If necessary material should be brought in from either side of the culvert to maintain a cover to the top of the culvert of at least ¾ culvert diameter. Material from the ditch should not normally be graded onto the running surface. In certain circumstances the engineer may instruct the recovery and mixing of the ditch material were the running surface lacks suitable fines present in the ditch. To organise using mobile units of 2-3 grading machines with arrangements for temporary overnight accommodation. This reduces travelling time between base and worksites and supplies and mechanical support problems. The number and types of grading machine, rollers, watering equipment, and mobile accommodation depend on the road condition (light or heavy grading), moisture conditions, compaction requirements, organisational requirements, accommodation arrangements and resources available. The Periodic Maintenance Works will be carried out by contractor two times per year. The contractor should implement the maintenance works in such a way so that upon completion of the works the traffic could safely move along the road with a speed of at least 50 km/hour. 3.1.2. Execution and Completion of the Works. - - The Periodic Maintenance works shall be completed in accordance with the Bill of Quantities, Activity List and within the validity period of the Contract. The works shall be executed and completed under the supervision of the UNOPS/MOPW engineers based in TK. They will mark the daily achieved activities of contractor for monitoring purposes. The contractor shall strictly adhere to the instructions and directions of UNOPS/MoPW site engineers. 3.1.3. List of Activities: Following activities (as applicable to gravel roads) are to be undertaken during periodic maintenance but will not be limited to: - - - Filling of potholes, rat holes, rutting and depressions Reshaping and cambering of the roadway and repairing rut depths including watering and compaction using hand tools Repairing of surface corrugations and windrows Improving of shoulders, including repairing eroded sections and filling potholes Cleaning of structures’ openings and outlets, culverts, vented causeways and small bridges Removing of bush/grass in drains and roadside (within 1.5 meters from outer edge of drain or embankment on each side), keeping the environmental issues in mind Grow grass on slopes (where applicable), water trees along Right-Of-Way edge within 0.5km of township boundaries and replant where needed (applicable to the identified villages/townships). Clearing the lateral drains, mitre drains and scour checks and other ditches for surface drainage. Clearing of light landslides and rock falls from road surface to keep the road passable Filling of road side borrow pits if any Minor repair of road Structures ( Bridge, Culvert, wash, Retaining wall) - Keep clean, structurally sound, visible to road users, and in good condition, all road furniture and safety features, including road signs, guard rails, etc. Any other activities recommended by UNOPS/MoPW Engineers. 3.1.4. Measurements for payments: - All the measurements shall be based on the performance of periodic maintenance. The field records shall be managed by the UNOPS/MoPW Engineers as the performance of periodic maintenance for the purpose of payments. The contractor’s invoices for payments shall be certified jointly by the UNOPS/MoPW Engineers. The final road condition and evaluation shall be inspected by the UNOS/MoPW Engineers and as required. No final payment to the contractor can be made without the authorized MoPW/UNOPS representatives confirming the acceptance of quality of road maintenance works completed by the contractor. 3.1.5. Joint Initial Site visit and setting out of the works Prior to submitting their bids prospective contractors are encouraged to visit the site and do their own assessments of the maintenance scope of work. Immediately after signing the Contract, the selected contractor jointly with UNOPS/ MoPW Engineers will undertake an initial site visit for setting out the works and to understand and agree on the scope of works. 3.1.6. Presence on site and Monitoring: - - The contractor shall provide a Maintenance Assistant to the works site, who shall be present full-time on site until the completion of the work. The UNOPS/MoPW Engineers shall be responsible to undertake regular technical site inspection and supervisory visits, and shall be acting as a filed project manager and point of communication. The regional manager of URAP/UNOPS shall be responsible for overall management of the road maintenance. 3.1.7. Joint Inspection, Monitoring and Performance Indicators After completion of each period of Periodic Maintenance, the following key performance indicators will be assessed by UNOPS/MoPW Engineers and Contractor. Performance Standard/Indicator Accessibility Compliance Criteria Ensure that the road is open to traffic and free of interruptions at all times, and the traffic can move at a speed of least 50 km per hour. Performance Standard/Indicator Lateral drains and scour checks Cross drains and structures (including culverts, vented causeways, bridges) Compliance Criteria Lateral drains must be clean, free from debris and obstructions, in proper shape and free flowing. Scour checks in good condition and functional. Repair culvert inlets, outlets, outfalls, wing walls, erosion control works. All drainage structures should be fully functional and free flowing. Minimum percent of cross-section of drainage facility that must be unobstructed: 80% Cleanliness of the roadway surface The road surface must always be clean and free of soil, including shoulders. debris, trash and other objects. Dirt, debris and obstacles must be removed: (a) If they pose a danger to traffic safety, within: 4 hours (b) If they do not pose any danger to traffic safety, within: 3 days Pothole patching Surface camber and rut depth Surface corrugation, windrow Patch and compact all potholes on road carriageway. Number of open potholes greater than 30 cm must not exceed: 3 per 1.5 km Restore camber to original cross-slope. Repair all ruts. Maximum average permissible rut depth in any 100m of road section: 1.0 cm Repair corrugations. Recommend re-grading if maximum average amplitude value in any 50m section of road exceeds: 2.5 cm Shoulders Repair shoulders including potholes, edge breaks deformations, erosion, etc., to achieve well-formed intact shoulder. Vegetation control Clear vegetation in drains and roadside (within 1.5 meters from edge of drain or embankment on each side) Grow grass on slopes (where applicable), water trees along ROW edge within 0.5km of township (> 500 population) boundaries and replant where needed. Remove snow and material from minor landslides or rock falls to make road passable. Any given sign or safety feature has to be present, complete, clean, legible and structurally sound; and clearly visible at night. Grassing and trees Snow and minor landslides Road signs, guard rails and other road furniture A joint inspection of the road will be undertaken by UNOPS/MoPW Representatives and Contractor, to assess the achievement of the above performance indicators on completion of each period of Periodic Maintenance. Penalty for non-performance. Penalty for non-compliance of performance criteria shall be applied to the contractor according to contract terms and conditions. 3.1.8. Locations of Services In accordance with the above terms the contractor shall be responsible for the maintenance of secondary road from Chenarto to Chaka Joy village. The road location and length information is given in the table provided below: Road Name Chenarto-Chaka Joy village Road Start point Chenarto district city entry point End point Chaka Joy village entry point Region South-West Province Uruzgan District Chenarto Total length 25 km Traffic volume Low 3.1.9. Bill of Quantities The indicative BoQ for Periodic Maintenance of 25 km road (two times per year) is given in the following table: BOQ for Periodic Maintenance Work of 25 kms Road No. Item Description Unit Quantity 1 Slope/Embankment Repair CM 2512 2 Reshaping Drainage ditches CM 1526 3 Surface Grading SM 100000 4 Traffic Sign for Traffic No 20 Unit Price (Afghani) Total Price (AFS) Remarks Control 5 Natural Gravel CM 15000 6 Concrete Pipe 60cm LM 16 7 Concrete Pipe 100cm LM 100 8 Concrete Pipe 150cm LM 32 Sub Total Prior to submitting their bids the prospective bidders are expected to visit the project site to verify the work quantities and amend them as necessary to ensure completion of the periodic maintenance works to the specified standards. The Contractor’s unit prices for the road maintenance works shall be inclusive of all administrative, security and other expenses incident to the project works.