11th International Seminar on Polymer Science and Technology Iran Polymer and Petrochemical Institute, Tehran, Iran 6-9 October 2014 Bivalent to monovalent selectivity by surface modification of composite cation exchange membrane H. Farrokhzad, T.Van Gerven, B. Van der Bruggen Chemical Engineering Department, KU Leuven, Willem de Croylaan 46, Heverlee, Belgium Abstract A novel hybrid cation exchange membrane was prepared by polymerization of polyaniline on a composite membrane, made of polyvinylidene fluoride (PVDF) and sulfonated PVDF (S-PVDF). Polyaniline was doped with hydrophobic dopants and the effect of this surface modification on total salt removal and selectivity of bivalent to monovalent cations was evaluated. Keywords: sulfonated PVDF, polyaniline, surface polymerization, cation selectivity, electrodialysis Introduction Electrodialysis (ED) is a separation technology for ion removal using ion-exchange membranes (IEMs) in a direct electrical field [1]. Since sulfonation as a common method for synthesis of cation exchange membranes (CEMs) has some drawbacks such as dimensional instability, a novel composite CEM based on sulfonated PVDF (S-PVDF) with excellent physio-chemical properties was developed for ED with bivalent cation selectivity [2]. ED has some important potential applications in selective ion permeation such as NaCl concentration for the chlor-alkali industry [3], removal of specific cations from industrial waste water treatment and water softening [4], etc. Thus, making a selective membrane is very important approach in IEM synthesis. In this work we used polyaniline (PANi) for surface polymerization on S-PVDF/PVDF composite membrane to prepare a membrane with monovalent selectivity while keeping its salt removal efficiency well. Experimntal Synthesis method S-PVDF was synthesized by reaction of 10 g PVDF powder with 50 ml chlorosulfonic acid at 80 °C for 45 min. Then it was washed by water, dried and dissolved in N-methyl pyrrolidone (NMP). Afterwards PVDF and S-PVDF were blended by codissolution method. Then a composite membrane with 70% wt S-PVDF was prepared by evaporation of the casted solution in vacuum oven at 60 °C. The polymerization of aniline on the composite membrane was performed by immersion of CEM in aqueous anilinum sulfate solution and then in aqueous ammonium peroxodisulfate solution. The membrane immersed in 0.1 M ammonia for PANi dedoping and then in appropriate 0.1 M of doping agent solution (para-toluene sulfonic acid (p-TSA) and dodecylbenzenesulfonic acid (DBSA). Composite and hybrid membranes are named S-70, P-pTSA and P-DBSA, respectively. Characterization For measuring the ion exchange capacity (IEC), a piece of membrane was immersed in 1 M HCl for 24 h, then washed, dried, weighted and immersed in 2 M NaCl. Then Na+ exchanged by H+ was estimated by titration of remained solution according to eq. 1: IEC = (CNaOH × VNaOH) / (Wdry) (1) For measuring the water uptake, the membranes were dried in a vacuum oven at 80 °C for 24 h, then immersed in DI water for 24 h; the uptake was estimated by eq. 2: Uptake = [(wwet-wdry)/ wdry] × 100% (2) For the ED experiments, a Berghof BEL-500 system was used, which included two anion exchange membranes (AEMs) and two CEMs. The initial concentration in the diluate and concentrate compartments was 0.01 M NaCl + 0.01 M MgCl2 and for rinsing circuit it was 0.1 M Na2SO4. The ED performance was evaluated by conductivity measurement (using a CDM 83 conductivity meter) of the diluate each 30 min. The ion selectivity was calculated as: (3) 11th International Seminar on Polymer Science and Technology Iran Polymer and Petrochemical Institute, Tehran, Iran 6-9 October 2014 where tMg and tNa are the transport numbers of the cations in the membrane, and CMg and CNa are the average concentrations of Mg2+ and Na+ during electrodialysis. The concentrations were measured by Atomic Absorption Spectroscopy (AAS) (Perkin Elmer AAnalyst 100). Results and Discussion IEC & Water uptake The IEC values shown in Table 1 are lower for hybrid membranes compared to the composite membrane. This indicates that the concentration of fixed charges on the membrane matrix decreases after PANi coating for different doping agents. Also the water uptake decreased for both hybrid membranes, because of barrier function of coating layer and hydrophobic nature of doping agents. As presented in Fig. 1, the S-70 membrane has a better total salt removal than P-pTSA and P-DBSA, which is attributed to the decrease in IEC after surface modification. Furthermore, the removal of each cation is given in Fig. 2. The selectivity of Mg2+ to Na+ was quantified for different membranes in Table 4. S-70 shows a good bivalent selectivity, Mg but PNa decreases for P-pTSA. The selectivity achieved for PANi-pTSA was found to be the opposite of the other membranes, i.e., it has a high selectivity for the monovalent cation (i.e. Na PMg ≈1/0.14≈7.1). According to diffusion theory of cations through a CEM by Firdaous et al. [5], in order to pass a solution/membrane interface cations need to overcome the energy barrier caused by the necessity of partial dehydration of ions. The effective parameter is the ratio hydrated-ion-hop/ nothydrated-ion-hop, which is equal to 0.10 and 5.65 for Na+ and Mg2+, respectively. Thus, Na+ cations intend to jump inside the membrane in their dehydrated state. Therefore, after surface modification of composite membrane by hydrophobic PANi, the Na+ selectivity will increase and is proportional to water uptake. The Na+ removal is high for P-pTSA, which indicates that it is a good monovalent selective membrane. Conclusion Novel hybrid cation exchange membranes were synthesized by surface polymerization of polyaniline (PANi) on S-PVDF/PVDF composite membranes with different doping agents. The results show that S-70 is a bivalent selective membrane with high salt extraction. After surface polymerization this selectivity and total salt extraction decrease. PANipTSA has a very high selectivity for monovalent cations with relatively high extraction of Na +. All the results are attributed to the IEC and water affinity of membranes. Table 1. IEC and water uptake of composite and hybrid membranes Membrane IEC (meq/g) Water uptake (%) S-70 0.64 13.7 P- DBSA 0.54 7.7 P- pTSA 0.55 4.3 Fig 1. Conductivity measurement of diluate for different membranes by electrodialysis Fig. 2. Cation removal percentage for different membranes Table 2. Cation selectivity for composite and hybrid membranes Membrane ππ πππ S-70 P- DBSA P- pTSA 2.01 1.26 0.14 References 1. T. Xu, Ch. Huang, AIChE. J., 54, 3147–3159, 2008. 2. H. Farrokhzad, T. Van Gerven, B. Van der Bruggen, Melpro conference, Czech, Prague, 2014. 3. S. Casas, C. Aladjem, J. L. Cortina, E. Larrotcha and L. V. Cremades, Solvent Extr Ion Exc., 30, 322– 332, 2012. 4. G. PoΕΊniak, 22nd International Symposium on Physico-Chemical Methods of Separation - Ars Separatoria, Poland, 2007. 5. L. Firdaous, J. P. Malériat, J. P. Schlumpf & F. Quéméneur, Sep Sci and Tech., 42, 931–948, 2007.