Payload Concept Proposal Mercury Lander Mission Spring 2012 Cold Springs High School Team 3 E.M.P.I.R.E. Payload Concept Proposal Mercury Lander Mission Spring 2012 1.0 Introduction With a mean heliocentric distance of 57.8 million km, Mercury is the closest planet to the sun. The maximum surface temperature on the day side is 467 °C and the minimum surface temperature on the night side is -183°C. Since Mercury is so close to the sun, it is bombarded with a large amount of electromagnetic radiation. In the past, astronomers believed the dark side of Mercury emitted zero radiation; however, it was later discovered that the whole planet emits radiation. One location in which scientists have not determined the radiation level is the terminator. The terminator is the point at which the sunlit, day side of Mercury, transitions to the dark, night side. In order to gather more information about the terminator, team E.M.P.I.R.E. (Exploration of Mercury Pioneers of InSPIRESS Research and Explanation) has designed L.A.M.B. Mission 102 (Lander Achieving a Mercury Bound mission 102) to accompany a NASA mission to Mercury. L.A.M.B. Mission 102 is designed to measure the changes radiation and temperature at the terminator to determine if there is any time at which the conditions on the planet would allow a manned mission. 2.0 Science Objective and Instrumentation The science objective for LAMB Mission 102 is to measure the changes in radiation and temperature on Mercury before, during, and after the terminator passes. A secondary objective is to determine whether Mercury experiences conditions that are suitable for human exploration. Two measurements will be taken during the course of meeting the science objective: radiation measurements (roentgen) and temperature readings (Celsius). An HPXe-100 Xenon radiation detector will take continuous readings for no less than four hours. Temperature measurements will be taken with type K and type thermocouples. Table 1. Science Traceability Matrix Science Objective Measurement Objective Radiation Measurements Measure Gamma Radiation Temperature Measurements Measure Temperature Measurement Requirement Able to withstand extreme temperatures, and not be sensitive to the sunlight. Able to operate in extreme heat and cold. Instrument Selected HPXe-100 Xenon radiation Thermocouples types K and N Table 2. Instrument Required Resources Instrument Mass (kg) Power (W) Volume (cm3) HPXe-100 Xenon radiation detector Thermocouple type K Thermocouple type N ProtonX-Box Antenna Data Logger 0.1 1 mW 163.4 Data Rate (bps) Continuous .004 Self-generating 7.27 Continuous .004 Self-generating 7.27 Continuous .805 .23 .1 10.26 N/A N/A 1846.6 421.4 N/A N/A Continuous Continuous 3.0 Alternative Concepts The team divided into two groups and each group developed a design for L.A.M.B. Mission 102. As the Page - 2 Payload Concept Proposal Mercury Lander Mission Spring 2012 team discussed each concept, they realized the limitations of each group’s concept and developed a third alternative concept. 3.1 Concept 1 The payload will deploy using compressed helium to launch the payload at a 45° angle to achieve maximum distance from the lander. The heavier equipment will be placed on the bottom to make sure that when the payload stops rolling, it will have correct orientation. Grooves on the outside of the payload will grip the planet’s surface and help increase the distance between the payload and the lander. The outer, egg shaped container will protect the experiment during the landing. The payload will open and reveal the instruments with which the measurements will be taken. Figure 1. Concept 1 3.2 Concept 2 As the spacecraft approaches Mercury for landing, L.A.M.B. Mission 102 will launch from the spacecraft using compressed helium from a height of 5 km to result in little damage to the payload and the best distance from the craft to be achieved. Concept 2 is a pyramidal egg shaped that is weighted at the bottom to ensure it comes to rest with the correct orientation. L.A.M.B. Mission 102 will open enough to take measurements. The payload will use an HPXe-100 Xenon radiation detector to measure gamma radiation on Mercury. Two Thermocouples will be used to measure the temperature on Mercury. The type K thermocouple measurements range from-200°C to 1000° C while the type N thermocouple measurements range from -268°C to 1300°C. A Proton-Box Avionics Suite will be used to relay data to the spacecraft. The heat shield will be a type of NASA Thermal Protection Shielding. Figure 2. Group 2 Concept 3.3 Concept 3 The team considered comments from the preliminary design review and realized the limitations of the concepts that had been developed. Team E.M.P.I.R.E. took these limitations into consideration and began to develop a third alternative concept. Concept 3 looks like the Empire State building on its side; hence, it is referred to as the ESB design. This concept will be situated in a launch box that will drop from the lander and use compressed helium to propel the payload at least 20 m from the spacecraft. Concept 3 has wheels which enable it to roll across Mercury’s surface. Thermocouples will be located on the forward portion of the payload with the radiation detector located in the aft portion. An antenna will deploy from the aft portion of the payload once it is activated and begins data collection. The payload will be constructed of PICA heat shield material and the launch box will be made of aluminum. Figure 3. Concept 3 4.0 Decision Analysis To decide which design for LAMB Mission102 would be more effective, E.M.P.I.R.E evaluated figures of merit for the proposed concepts. Since concepts 1 and 2 were similar and differed only slightly, the team Page - 3 Payload Concept Proposal Mercury Lander Mission Spring 2012 evaluated the “egg” concept and the newer E.S.B. (Empire State Building) design. Power, mass, protection, mobility, aesthetics, and life span were discussed. The topics were given a 1, 3, or 9 depending on the level of importance with 9 being the highest. The E.S.B design was chosen as the design with which the team would move forward. Table 3. Decision Analysis Figure of Merit Weight Concepts1 &2 Egg Design Group 3 E.S.B Design Mass Protection 9 9 9 9(3) 9 1 9 3(9) 9 Mobility 3(9) 3 9 Aesthetics 1 3 9 Lifespan 3 1 3 186(150) 234(336) Power TOTAL Description Lower power is ranked higher. Lower mass is ranked higher. Ability to protect instrumentation is ranked higher. Ability to move away from the lander is ranked higher. Correlation with the team’s marketing strategy is ranked higher. Longer lifespan is ranked higher. 5.0 Concept of Operation Phase 1: The payload lands on board the lander. The launch tube is pressurized to 6.08 psi with tube positioned horizontally at the bottom of the lander. Phase 2: The launch tube is dropped from lander with no horizontal or vertical forces applied by the lander. Phase 3: Upon contact with Mercury’s surface, pressure will be applied to the payload. The payload will be ejected at 7.7 m/s, and it will travel for 20m until friction brings it to a stop. Phase 4: The payload will remain dormant until one hour before the terminator approaches. After the payload activates, it will measure the radiation and temperature until three hours after the terminator has passed, collecting data continually. Phase 5: The data transmitter will continuously send the data as it is collected to the lander which will transmit the data to Earth. Figure 4. Concept of Operations 6.0 Engineering Analysis Since L.A.M.B. Mission 102 will be launched from the launch tube using compressed helium, it was necessary to determine the velocity at which L.A.M.B. Mission 102 will need to leave the launch to tube travel at least 20 m from the lander. The length the launch tube, the exact pressure needed for deployment, and the mass of the heat shield structure needed to be determined as well. 6.1 Exit Velocity Analysis To ensure that the temperature and radiation measurements are not influenced by the spacecraft, L.A.M.B. Mission 102 needs to be at least 20 m from the spacecraft. The exit velocity must be calculated to determine the velocity L.A.M.B. Mission 102 must have as it exits the launch tube for it to travel 20 m. Since the coefficient of friction for Mercury’s regolith is not known, E.M.P.I.R.E. assumed it to be the Page - 4 Payload Concept Proposal Mercury Lander Mission Spring 2012 same as the coefficient of rolling friction between steel and soil on earth ( = 0.4). The exit velocity was calculated to be 7.8 m/s. Table 4. Exit Velocity Analysis Calculations vf2 = Vi2 + 2ad 0 = Vi2 + 2ad vi = 2ad vi = 2d g vi = 7.8 m/s Substituted Equations FN = ma Ff= mg (sub into next equation) Ff = FN mg = ma (solve for a) a = g Variables Ff – friction force FN - normal force - coefficient m – mass of of friction (0.4) payload g – acceleration due to gravity Mercury’s gravity is .38 of Earth’s, so g = .38(9.8 m/s2). vi– final velocity vf – final velocity (exiting tube) (at rest) a – acceleration d– length of barrel 6.2 Launch Tube Length Analysis Team E.M.P.I.R.E. calculated the exit velocity produced using launch tube distances of 38 cm and 44 cm for pressure values ranging from 0 psi to 4500 psi. A graph was generated of velocity v. pressure for each of the launch tube distances. The team determined that the 44 cm launch tube distance would achieve the required velocity using lower pressure than the 38 cm launch tube. Velocity (m/s) Engineering Muzzle Velocity v. Pressure 8000 6000 4000 2000 0 38 cm barrel 44 cm barrel 0 2000 4000 Pressure (psi) 6000 Figure 5. Engineering Analysis Graph 6.3 Launch Pressure Analysis The pressure required for L.A.M.B. Mission 102 to deploy properly was calculated. Since the terrain on which the spacecraft will land is not known, the team decided to use varying helium pressure, so that it can be adjusted depending on the terrain. The launch pressure calculations assume a flat terrain as well as constant pressure. Table 5. Launch Pressure Analysis Calculations vf2 = vi2 + 2ad vf2 = 0 + 2 pAd/m p = vf2m/2Ad p = 6 psi Substituted Equations p = F/A (Since F=ma, sub in for F) p = ma/A a = pA/m p – pressure m – mass Variables A – area (over which pressure is applied) a - acceleration vf – final velocity (leaving launch barrel) vi – initial velocity (at rest) F - force d– length of barrel 6.4 Heat Shield and Structure Mass Analysis E.M.P.I.R.E. decided it was necessary to calculate the mass of the PICA heat shield that covers L.A.M.B. Mission 102. Since the density of a material is its mass divided by its volume, the team used the density and volume of the PICA heat shield and aluminum to determine the mass of the heat shield and the Page - 5 Payload Concept Proposal Mercury Lander Mission Spring 2012 aluminum launch tube. The mass of the heat shield was initially calculated to be 3.06kg, which forced the payload over its mass budget. The engineering team modified the design by removing the pyramid shaped tip and reducing the volume of the remaining structure and the launch tube. Although a launch tube length of 44 cm would result in lower pressure during deployment, a 6cm launch tube was selected with 32 cm tracks, to keep the payload design within the mass limit. These changes resulted in L.A.M.B. Mission 102 remaining within the 5 kg mass budget. 6.5 Primary Battery Mass Analysis E.M.P.I.R.E. decided it was necessary to calculate the mass of primary batteries that will be required. The team calculated the battery mass based on using a 400 W hr/kg primary battery and a worst case scenario of 10.5 W usage for 6 continuous hours. The mass of primary batteries was calculated to be .16 kg. 7.0 Final Design The final design of L.A.M.B. Mission 102 features two thermocouples (types K and N) and an HPXe-100 radiation detector. The thermocouples will protrude from the forward section of the payload and the radiation detector will be inside the payload in the aft portion of the payload. A Proton-Box Avionics Suite cube sat will be used to relay data to the spacecraft. Additionally a data logger will be used to process temperature data and relay it to the transmitter. The antenna will deploy and protrude from the aft portion of the payload. A rectangular launch tube with tracks will house L.A.M.B. Mission 102 until it is deployed. A PICA heat shield will be used to protect instrumentation from extreme temperatures. Wheels will allow the payload to roll across Mercury’s surface and achieve a 20 m distance from the spacecraft. The dimensions of L.A.M.B. Mission 102 are 38 cm x 28 cm x 19 cm. * * Figure 6. L.A.M.B. Mission 102 Figure 7. Instrument Orientation Table 6. Final Design Mass and Power Budget body Component Number Thermocouples Types K and N HPXe – 100 High pressure xenon detector Data logger Primary battery Wireless voltage transmitter Heat Shield structure Aluminum launch tube Proton x-box cube sat 2 Mass (kg) 0.004 1 0.1 1 1 1 0.112 0.16 0.043 1 1 1 2.1 1.13 0.805 Wheels 4 0.042 TOTAL Power (W) Self generating Less than 1mW (battery) Self generating --------Battery powered (2 years) ----------------10.26 W Battery powered --------- Figure 8. L.A.M.B. Mission 102 Launcher is made Total Mass (kg) 0.008 Total Power (W) 0.1 Less than 1mW (battery) Self generating --------Battery powered (2 years) ----------------10.26 W Battery powered --------0 0.112 0.16 0.043 2.1 1.13 0.805 0.168 4.66 Page - 6 Self generating