Water Safety Plan Guide Treatment Processes – Ultraviolet Irradiation Disinfection Version 1, Ref P7.4 January 2014 Citation: Ministry of Health. 2014. Water Safety Plan Guide: Treatment Processes – Ultraviolet Irradiation Disinfection, Version 1, ref p7.4. Wellington: Ministry of Health. Published in January 2014 by the Ministry of Health PO Box 5013, Wellington, New Zealand ISBN: 978-0-478-42746-2 (print) ISBN: 978-0-478-42747-9 (online) Previously published in 2001 as Public Health Risk Management Plan Guide: Treatment Processes – Ultraviolet Irradiation Disinfection, Version 1, ref p7.4. This publication’s title and any reference within the text to ‘public health risk management plan’ were changed in January 2014 to reflect the December 2013 legislation change of the term ‘public health risk management plan’ to ‘water safety plan’. No other changes have been made to this document. This document is available at: www.health.govt.nz This work is licensed under the Creative Commons Attribution 4.0 International licence. In essence, you are free to: share ie, copy and redistribute the material in any medium or format; adapt ie, remix, transform and build upon the material. You must give appropriate credit, provide a link to the licence and indicate if changes were made. Contents Introduction 1 Risk Summary 2 Risk Information Table 3 Contingency Plans 6 Water Safety Plan Performance Assessment 7 Ref P7.4, Version 1 Water Safety Plan Guide: January 2014 Treatment Processes – Ultraviolet Irradiation Disinfection iii Introduction Shining intense ultraviolet (UV) light through drinking water (UV irradiation) can be used to disinfect it. This Guide is concerned with this process. If an event occurs during UV irradiation (ie, the UV disinfection process doesn’t work properly), the UV dose may be too little to kill germs and stop them from causing sickness. UV treatment can only kill germs while they are being irradiated. The UV treatment unit should therefore be installed as close to the point of use as possible. This reduces the likelihood of germs getting into the water after treatment, or germs that have been only damaged reviving. The use of UV irradiation can present risks to the health of treatment plant staff. These are acknowledged, but are not discussed further as such risks are the subject of health and safety in employment legislation. The UV disinfection process and the risks associated with it cannot be viewed in isolation. This Guide looks only at the UV irradiation of the water. The value of UV light as a disinfectant is also affected by elements of the water supply system dealt with in other Guides. Several factors influence how effective disinfection is: intensity and wavelength(s) of the UV delivered; germs are killed fastest by intense light in a particular wavelength range exposure period; the longer germs are exposed to UV light, the higher the percentage that are killed design of the contact chamber where the water is irradiated; germs can escape full exposure to the light if design is poor water quality (turbidity, colour, iron, manganese, hardness); constituents of the water that absorb light or form deposits on lamp surfaces reduce the effectiveness of the light in killing germs (see the S1, P1, P5 and P6 series of Guides and Guide P8.2). Ref P7.4, Version 1 Water Safety Plan Guide: January 2014 Treatment Processes – Ultraviolet Irradiation Disinfection 1 Risk Summary The event creating the greatest risk involved in UV irradiation of drinking-water is the UV dose not being too low to kill germs in the water (see P7.4.1). The most important preventive measures are: regularly maintain the unit and clean the surface of the lamp, or lamp sleeve, to make sure enough UV light passes into the water (see P7.4.1.1) use a sensor to measure the UV irradiation (see P7.4.1.1) put an alarm on the irradiation sensor to let you know when the light intensity is too low and to cut off the water flow if this happens (see P7.4.1.1). (References in parentheses are to the Risk Information Table.) 2 Water Safety Plan Guide: Ref P7.4, Version 1 Treatment Processes – Ultraviolet Irradiation Disinfection January 2014 Risk Information Table Reliable information about water quality is essential for the proper management of a water supply. Knowledgeable and skilled staff are also essential for minimising the public health risks associated with water supplies. Please read the staff training (Guide G1) and the monitoring guides (Guide G2). While we haven’t pointed out every detail of how these documents are linked with the present document, the links are many and are important. Abbreviations: DWSNZ – Drinking-Water Standards for New Zealand Causes Preventive measures Checking preventive measures Corrective action Signs that action is needed What to check Event: UV DOSE TOO LOW Possible hazards: Germs not killed. Level of risk: High1 P7.4.1.1 Inadequate UV intensity at the required wavelength. 1 Routine cleaning and maintenance schedule for lamp sleeves and UV sensor. Regular replacement of UV lamp. The sensor for measuring UV radiant exposure should be on the wall of the irradiation chamber farthest from the UV lamp. Lubrication of seal each time the tube is removed (with waterbased lubricant). Reduce water hardness to minimise scaling on lamp sleeves and UV sensor lens. Link UV sensor to alarm to show inadequate UV intensity, and a solenoid to shut off water flow. Microbiological quality. UV intensity. Alarm. Signs of scaling on the lamp’s quartz sleeve and sensor lens. Maintenance records. E. coli or aerobic bacterial spores is detected in 100 ml sample of water leaving the UV unit. Activation of the UV intensity alarm. Clean quartz sleeve and sensor lens. Replace UV lamp. Relocate sensor, or purchase a unit with correctly located sensor. Lubricate sleeve seal. Water flow shut off. Water inside quartz sleeve (ineffective seal). Check water hardness and treat to reduce if necessary. Scale formation on the quartz sleeve. Absence of maintenance records. Manually disinfect storage tank (chlorine) until satisfactory water quality can be restored, or close the supply down and arrange for another supply of water. The consequences of the event, and therefore the level of risk, will be influenced by the quality of the source water and the effectiveness of treatment processes prior to the UV disinfection process. Ref P7.4, Version 1 Water Safety Plan Guide: January 2014 Treatment Processes – Ultraviolet Irradiation Disinfection 3 Causes Preventive measures Checking preventive measures Corrective action Signs that action is needed What to check Event: UV DOSE TOO LOW cont’d P7.4.1.2 Time of exposure to UV radiation inadequate due to poor flow rate control, incorrect dose calculation, or low water temperature. Independent check on calculations (especially after alterations to the system). Routine maintenance and calibration checks on flow rate controller. Establish how UV lamp output is affected by temperature, and reduce water flow accordingly. Microbiological quality. UV dose (intensity x time). Maintenance records of flow rate controller. Minimummaximum thermometer readings of water temperature. P7.4.1.3 Install adequate filtration system. Excessive colour or turbidity. Microbiological quality. Regular replacement and maintenance of filters. Filter maintenance schedule. P7.4.1.4 Power supply failure. 4 Turbidity/colour post-filter. Pressure drop across the filter (breakthrough or rupture may lead to low pressure drop). Regular maintenance of UV power supply. An alarm to indicate power failure. Stand-by generator or battery bank. Solenoid shut-off valve to stop flow. E. coli or aerobic bacterial spores is detected in 100 ml sample of water leaving the UV unit. Calculated UV dose at wavelength of 240-290 nm is less than 400 J/m2 [40 mW.s/cm2]. Calculations not cross-checked and signed off. Maintenance and calibration checks not signed off. E. coli or aerobic bacterial spores is detected in 100 ml sample of water leaving the UV unit. Excessive turbidity or colour (sufficient to reduce the UV intensity to a level that is too low). Absence of maintenance records. Alarm. Power supply maintenance schedule. No electrical power. Absence of maintenance records. Recalculate dose rates and change flow settings. Identify cause of fault and rectify. Undertake flow controller calibration. Reduce water flow until UV irradiation dose exceeds 40 mW.s/cm2 is acceptable. Manually disinfect storage tank (chlorine) until satisfactory water quality can be restored, or close the supply down and arrange for another supply of water. Obtain a more suitable filter system. Replace filter cartridge. Make arrangements for a more reliable power supply to be provided. Manually dose chlorine into the holding tank, or close the supply until power is restored and arrange for another supply of water. Water Safety Plan Guide: Ref P7.4, Version 1 Treatment Processes – Ultraviolet Irradiation Disinfection January 2014 Causes Preventive measures Checking preventive measures Corrective action Signs that action is needed What to check Event: UV DOSE TOO LOW cont’d P7.4.1.5 Monitoring samples not taken or incorrectly recorded (see Guide D4). P7.4.1.6 Method of UV dose/turbidity/ colour measurement incorrect, or instruments incorrectly calibrated (see Guide D4). Staff training for sample analysis and record keeping. Develop monitoring schedule and roster. Audit staff training and sampling records. Monitoring schedule not followed. Maintenance log and schedule for equipment. E. coli or aerobic bacterial spores detected in 100 ml sample of water leaving the UV unit. Develop a quality assurance system for monitoring, and instrument calibration. Staff training in quality assurance methods. Monitoring schedule. Audit staff training and methods used to monitor water quality. Inadequate records. Equipment fails quality control checks. Evidence that monitoring schedule has not been followed. Train staff. Put monitoring schedule in place. Replace faulty equipment. Start using approved methods for monitoring (see DWSNZ:2000 where necessary). Put in place a maintenance schedule for instruments. Train staff. Evidence of use of unsatisfactory methods and instruments for monitoring. Event: AFTER TREATMENT, WATER IS RE-INFECTED, OR GERMS REVIVE Possible hazards: Germs. Level of risk: Low–High2 P7.4.2.1 A number of practices may lead to re-infection. (See Guides D2.3 and D2.4 for causes and preventive actions.) Resuscitation of micro-organisms is a natural process, therefore Corrective Actions, rather than Preventive Measures, are required. 2 Microbiological water quality. E. coli or aerobic bacterial spores is detected in 100 ml sample of water leaving the UV unit. Heterotrophic plant count in distribution system is higher than that leaving the UV unit. Periodic shock dose of the distribution system with a strong disinfectant, eg, chlorine. The level of risk will be high if UV disinfection takes place a long way from the point of use, or is stored after treatment before use. Ref P7.4, Version 1 Water Safety Plan Guide: January 2014 Treatment Processes – Ultraviolet Irradiation Disinfection 5 Contingency Plans If an event happens despite preventive and corrective actions you have taken, you may need to consult with the Medical Officer of Health to assess how serious a problem is. Event – Dose of UV light is lower than minimum acceptable level Indicators Required actions: Action required if UV radiant exposure is less than 400 J/m2 at 240-290 nm. In 100 ml samples of water leaving the treatment plant, E. coli or aerobic bacterial spores is continually detectable, or is present at elevated levels (more than 10 per 100 mL). Widespread illness in the community. Immediately take the treated water off line. Provide another source of potable water until water of acceptable quality can again be supplied. Then: if excessive turbidity detected in water after filtration: – identify and rectify cause of inadequate filtration – monitor turbidity until it reaches acceptable limits if excessive colour detected in water after filtration: – identify and rectify cause of excess colour – monitor colour until it reaches acceptable limits if low UV dose not due to poor influent water quality: – identify and rectify cause of reduced UV reading at the sensor (ie, low tube output, dirty tube/quartz sleeve, increased flow, etc). Then, in all above situations: Responsibility: 6 if indicator organisms or pathogens have entered the reticulation, inform MOH of the transgression restart plant operation record cause of system failure and steps taken to correct modify water safety plan if necessary. Manager designated responsible for the water supply. Water Safety Plan Guide: Ref P7.4, Version 1 Treatment Processes – Ultraviolet Irradiation Disinfection January 2014 Water Safety Plan Performance Assessment To make sure that your supply’s water safety plan (formerly known as a Public Health Risk Management Plan, PHRMP) is working properly, periodic checks are needed. The overview document outlines what needs to be done. The following table provides the detailed information for checking this particular supply element. What to measure or observe: UV intensity (calculate UV dose). E. coli (faecal indicator). Aerobic bacterial spores. Follow the protocols set out in DWSNZ:2000. Note that the presence of faecal indicators may be influenced by factors other than the adequacy of the UV treatment process (eg, reinfection downstream). How often: For the monitoring frequency for E. coli measurements see DWSNZ:2000 Section 3.3.2. What to do with the results: Results need to be recorded to meet legislative requirements or to allow water safety plan performance assessment. The WINZ database is good for this. The collected data need to be periodically reviewed to see whether problems with this supply element are developing. This should be done as frequently as the manager responsible considers necessary to minimise risk to public health arising from this supply element. Should this review show any unusual incidents, indicate that proper procedures are not being carried out, highlight poor laboratory results or indicate that poor water quality is reaching customers, then review the procedures for managing UV disinfection. Evaluate the monitoring results, and any actions taken as the result of having to implement a contingency plan, to see if the water safety plan needs modification – eg, preventive measures are up to date; the contingency plan steps are still adequate; and changes to the treatment processes are recognised in the plan. Responsibility: Manager designated responsible for water quality. Ref P7.4, Version 1 Water Safety Plan Guide: January 2014 Treatment Processes – Ultraviolet Irradiation Disinfection 7