Solutions to LP Practice Problems1 1. Furnco manufactures desks and chairs. Each desk uses 4 units of wood, and each chair uses 3 units of wood. A desk contributes $40 to profit, and a chair contributes $25. Marketing restrictions require that the number of chairs produced be at least twice the number of desks produced. There are 20 units of wood available. Using the graph below, determine a production plan that maximizes Furnco’s profit. (a) Draw isoprofit lines where the total profit equals 125, 150, 175, and 200. Here are the points where the isoprofit lines cross the axes: z = 125 z = 150 z = 175 z = 200 X1 0 3.125 0 3.75 0 4.375 0 5 X2 5 0 6 0 7 0 8 0 Your isoprofit lines ought to look like this: FurnCo 10 9 8 7 Chairs 6 5 4 3 2 1 0 0 1 2 3 4 5 6 Desks Based on problems 3.3, 3.5, 4.20, and 4.27 (pp. 89-144) in Practical Management Science, by Wayne Winston and S. Christian Albright. Solutions by David C. Juran. 1 Shade in the feasible region. (b) Determine a daily production plan that maximizes total profit. There are three critical points: Point A (at the origin), Point B (where the wood constraint crosses the non-negativity constraint on desks), and Point C (where the wood constraint line crosses the marketing constraint). The best solution is at Point C (2, 4). Produce 2 desks and 4 chairs. (c) What is the optimal total profit? Point C is (2, 4), where the total profit is $180. Operations Management 2 Prof. Juran 2. A farmer in Iowa owns 45 acres of land. She is going to plant each acre with wheat or corn. Each acre planted with wheat yields $200 profit; each with corn yields $300 profit. The labor and fertilizer used for each acre are given in the table below. 100 workers and 120 tons of fertilizer are available. Labor Fertilizer Wheat 3 workers 2 tons Corn 2 workers 4 tons Using the graph below, determine the planting scheme that will maximize profit for the farmer. (a) Draw isoprofit lines where the total profit equals $6,000, $8,000, $10,000, and $12,000. Here are the points where the isoprofit lines cross the axes: X1 X2 0 20 30 0 z = 8,000 0 26.67 40 0 z = 10,000 0 33.33 50 0 z = 12,000 0 40 60 0 z = 6,000 Your isoprofit lines ought to look like this: Iowa Farmer 50 40 Corn 30 20 10 0 0 10 20 30 40 50 60 Wheat Operations Management 3 Prof. Juran (b) Shade in the feasible region. (c) Determine the planting scheme that maximizes total profit. There are four critical points: Point A (at the origin), Point B (where the fertilizer constraint crosses the non-negativity constraint on wheat), Point C (where the fertilizer constraint line crosses the labor constraint), and Point D, where the labor constraint crosses the nonnegativity constraint on corn). The best solution is at Point C (20, 20). Plant 20 acres of wheat and 20 acres of corn. (d) What is the optimal total profit? The optimal total profit is $10,000. Operations Management 4 Prof. Juran 3. A bank is attempting to determine where its assets should be invested during the current year. At present, $500,000 is available for investment in bonds, home loans, auto loans, and personal loans. The annual rates of return on each type of investment are known to be the following: bonds, 10%; home loans, 16%; auto loans, 13%; and personal loans, 20%. To ensure that the bank’s portfolio is not too risky, the bank’s investment manager has placed the following three restrictions on the bank’s portfolio: The amount invested in personal loans cannot exceed the amount invested in bonds. The amount invested in home loans cannot exceed the amount invested in auto loans. No more than 25% of the total amount invested may be in personal loans. Below are various elements of the Excel model used to solve the problem: the spreadsheet model, the Solver parameters, the Solver options, the answer report and the sensitivity report. A B C D E F 1 Bonds Home Loans Auto Loans Personal Loans 2 25.0% 25.0% 25.0% 25.0% 3 Investment Returns 10.0% 16.0% 13.0% 20.0% 4 =E2 5 6 7 Bonds Home Loans Auto Loans Personal Loans 8 Total Funds = 100% 25.0% 25.0% 25.0% 25.0% 100.0% 9 Personal <= Bonds -100.0% 0.0% 0.0% 100.0% 0.0% 10 Home <= Auto 0.0% 100.0% -100.0% 0.0% 0.0% 11 Personal Loans Limit 0.0% 0.0% 0.0% 100.0% 25.0% Operations Management 5 G H 14.75% I J objective function: =SUMPRODUCT(B2:E2,B3:E3) =SUM(B8:E8) =SUMPRODUCT(B9:E9,B2:E2) <= <= <= <= 100.0% 0.0% 0.0% 25.0% Prof. Juran 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 A B C D Microsoft Excel 9.0 Answer Report Worksheet: [spract-lp4.xls]Bank Portfolio Report Created: 11/29/01 5:06:50 PM E Target Cell (Max) Cell Name $G$2 Original Value 15.0% Final Value 14.8% Adjustable Cells Cell Name $B$2 Bonds $C$2 Home Loans $D$2 Auto Loans $E$2 Personal Loans Original Value 50.0% 0.0% 0.0% 50.0% Final Value 25.0% 25.0% 25.0% 25.0% Constraints Cell Name $F$8 Total Funds = 100% $F$9 Personal <= Bonds $F$10 Home <= Auto $F$11 Personal Loans Limit Operations Management Cell Value 100.0% 0.0% 0.0% 25.0% 6 Formula $F$8<=$H$8 $F$9<=$H$9 $F$10<=$H$10 $F$11<=$H$11 F G Status Slack Binding 0.0% Binding 0.0% Binding 0.0% Binding 0.0% Prof. Juran 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 A B C D Microsoft Excel 9.0 Sensitivity Report Worksheet: [spract-lp4.xls]Bank Portfolio Report Created: 11/29/01 5:06:50 PM E F G H Adjustable Cells Cell $B$2 $C$2 $D$2 $E$2 Name Bonds Home Loans Auto Loans Personal Loans Final Reduced Objective Allowable Allowable Value Cost Coefficient Increase Decrease 25.0% 0.0% 10.0% 4.5% 1.0% 25.0% 0.0% 16.0% 1.0% 3.0% 25.0% 0.0% 13.0% 1.0% 9.0% 25.0% 0.0% 20.0% 1E+30 1.0% Constraints Cell $F$8 $F$9 $F$10 $F$11 Name Total Funds = 100% Personal <= Bonds Home <= Auto Personal Loans Limit Final Shadow Constraint Allowable Allowable Value Price R.H. Side Increase Decrease 100.0% 14.5% 100.0% 1E+30 50.0% 0.0% 4.5% 0.0% 25.0% 50.0% 0.0% 1.5% 0.0% 50.0% 50.0% 25.0% 1.0% 25.0% 25.0% 25.0% (a) What is the optimal allocation of funds to the various investment types? Cells E13:E16 in the answer report indicate that we should invest 25% of the funds in each of the four types. (b) What is the expected return on investment from the optimal portfolio? From cell E8 in the answer report, the optimal portfolio will return 14.75% ($73,750). (c) What would be the improvement in the return on investment if the limit on the total amount invested in personal loans were increased to 30%? We look at cell E20 in the Sensitivity Report, and see that the shadow price is 1%. That means that for every unit of increase in this constraint’s right-hand side, we will realize a 1% improvement in the objective function. If we change the right-hand side of this constraint from 25% to 30% (a change that is within the allowable increase shown in cell G20 of the Sensitivity Report), then the objective function will increase by 0.05 * 0.01 = 0.0005. Our portfolio return would go from 0.1475 to 0.1480 (from 14.75% to 14.80%). (d) If the return on bonds increases from 10% to 13%, what will happen to the optimal allocation of funds? Cell G9 in the Sensitivity Report indicates that the bond return would have to increase by at least 4.5% before the optimal investment mix would change. Since this is only a 3% increase, the portfolio would not change (although it would become more profitable). Operations Management 7 Prof. Juran 4. Sunco Oil manufactures three types of gasoline (gas 1, 2, and 3). Each type is produced by blending three types of crude oil (crude 1, crude 2, and crude 3). Sunco can purchase up to 5,000 barrels of each type of crude daily. The selling price per barrel of gasoline and the purchase price per barrel of crude oil are given in Table 4.1 below. Gas 1 Gas 2 Gas 3 Selling Price per Barrel $70 $60 $50 Crude 1 Crude 2 Crude 3 Purchase Price per Barrel $45 $35 $25 Table 4.1 The three types of gasoline differ in their octane rating and their sulfur content. The crude oil blended to form gas 1 must have an average octane rating of at least 10 and contain at most 1% sulfur. The crude oil blended to form gas 2 must have an average octane rating of at least 8 and contain at most 2% sulfur. The crude oil blended to form gas 3 must have an average octane rating of at least 6 and contain at most 1% sulfur. The octane rating and sulfur content of the three types of crude oil are given in Table 4.2 below. Crude 1 Crude 2 Crude 3 Octane Rating 12 6 8 Sulfur Content 0.5% 2.0% 3.0% Table 4.2 It costs $4 to transform 1 barrel of oil into 1 barrel of gasoline, and Sunco’s refinery can produce up to 14,000 barrels of gasoline daily. Sunco’s customers require the following amounts of each gasoline: gas 1, 3000 barrels per day; gas 2, 2000 barrels per day; gas 3, 1000 barrels per day. The company considers it an obligation to meet these demands. Sunco also has the option of advertising to stimulate demand for its products. Each dollar spent daily in advertising a particular type of gas increases the daily demand for that type of gas by 10 barrels. For example, if Sunco decides to spend $20 daily in advertising gas 2, the daily demand for gas 2 will increase by 200 barrels. Below are the answer report and the sensitivity report from a Solver optimal solution to this problem. Operations Management 8 Prof. Juran 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 A Purchase prices per barrel of crude Crude 1 Crude 2 Crude 3 B C D $45 $35 $25 E F Purchase costs Production costs Advertising costs Sales revenue Profit G $487,500 $54,000 $750 $830,000 $287,750 H I J K L Cost to transform $4 Purchase/production plan 10 Crude 1 Crude 2 Crude 3 Increase in demand from advertising Gas 1 2088.89 777.78 133.33 Gas 2 Gas 3 Total purchased Max Available 2111.11 800.00 5000 <= 5000 4222.22 0.00 5000 <= 5000 3166.67 200.00 3500 <= 5000 Requirements for gasolines Minimum octane Maximum Sulfur Gas 1 10 1% Gas 2 8 2% Gas 3 6 1% Total produced 13500 <= Max Capacity 14000 Gas 1 30800 >= 30000 Gas 2 76000 >= 76000 Gas 3 11200 >= 6000 Gas 1 30 <= 30 Gas 2 190 <= 190 Gas 3 10 <= 10 Gas 1 $70 Gas 2 $60 Gas 3 $50 Demand for gasolines Gas 1 3000 Gas 2 2000 Gas 3 1000 Amount produced $0 0 3000 = 3000 $750 7500 9500 = 9500 $0 0 1000 = 1000 Sulfur content Crude 1 Crude 2 Crude 3 0.5% 2.0% 3.0% Octane ratings Crude 1 Crude 2 Crude 3 12 6 8 Original demand Constraint on total production Octane constraints Actual total octane Required Sulfur constraints Actual total Sulfur Required Advertising Extra demand Total demand Sale price per barrel of gasoline Operations Management 9 Prof. Juran 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 A B C Microsoft Excel 9.0 Answer Report Worksheet: [spract-lp5.xls]Sheet1 Report Created: 12/3/01 2:54:08 PM Target Cell (Max) Cell $G$5 Profit Name Adjustable Cells Cell Name $G$9 Crude 1 Gas 1 $H$9 Crude 1 Gas 2 $I$9 Crude 1 Gas 3 $G$10 Crude 2 Gas 1 $H$10 Crude 2 Gas 2 $I$10 Crude 2 Gas 3 $G$11 Crude 3 Gas 1 $H$11 Crude 3 Gas 2 $I$11 Crude 3 Gas 3 $G$17 Advertising Gas 1 $H$17 Advertising Gas 2 $I$17 Advertising Gas 3 D F Original Value $287,750 Final Value $287,750 Original Value 2088.89 2111.11 800.00 777.78 4222.22 0.00 133.33 3166.67 200.00 $0 $750 $0 Final Value 2088.89 2111.11 800.00 777.78 4222.22 0.00 133.33 3166.67 200.00 $0 $750 $0 Constraints Cell Name $B$19 Total produced $B$22 Actual total octane Gas 1 $C$22 Actual total octane Gas 2 $D$22 Actual total octane Gas 3 $B$27 Actual total Sulfur Gas 1 $C$27 Actual total Sulfur Gas 2 $D$27 Actual total Sulfur Gas 3 $G$19 Total demand Gas 1 $H$19 Total demand Gas 2 $I$19 Total demand Gas 3 $J$9 Crude 1 Total purchased $J$10 Crude 2 Total purchased $J$11 Crude 3 Total purchased A B C Microsoft Excel 9.0 Sensitivity Report Worksheet: [spract-lp5.xls]Sheet1 Report Created: 12/3/01 2:54:09 PM E Cell Value 13500 30800 76000 11200 30 190 10 3000 9500 1000 5000 5000 3500 D E Formula $B$19<=$D$19 $B$22>=$B$24 $C$22>=$C$24 $D$22>=$D$24 $B$27<=$B$29 $C$27<=$C$29 $D$27<=$D$29 $G$19=$G$21 $H$19=$H$21 $I$19=$I$21 $J$9<=$L$9 $J$10<=$L$10 $J$11<=$L$11 F G Status Slack Not Binding 500 Not Binding 800 Binding 0 Not Binding 5200 Binding 0 Binding 0 Binding 0 Binding 0 Binding 0 Binding 0 Binding 0 Binding 0 Not Binding 1500 G H Adjustable Cells Cell $G$9 $H$9 $I$9 $G$10 $H$10 $I$10 $G$11 $H$11 $I$11 $G$17 $H$17 $I$17 Name Crude 1 Gas 1 Crude 1 Gas 2 Crude 1 Gas 3 Crude 2 Gas 1 Crude 2 Gas 2 Crude 2 Gas 3 Crude 3 Gas 1 Crude 3 Gas 2 Crude 3 Gas 3 Advertising Gas 1 Advertising Gas 2 Advertising Gas 3 Final Value 2088.89 2111.11 800.00 777.78 4222.22 0.00 133.33 3166.67 200.00 $0 $750 $0 Reduced Objective Cost Coefficient 0.00 21 0.00 11 0.00 1 0.00 31 0.00 21 0.00 11 0.00 41 0.00 31 0.00 21 ($209) -1 $0 -1 ($409) -1 Allowable Increase 0 3.19744E-14 51.125 1.27898E-14 1E+30 0 0 2.13163E-14 204.5 209 1E+30 409 Allowable Decrease 3.19744E-14 47.025 0 0 1.27898E-14 1E+30 2.13163E-14 30.9 0 1E+30 104.5 1E+30 Allowable Increase 1E+30 800 800 5200 5 5 5 500 1E+30 500 200 400 1E+30 Allowable Decrease 500 1E+30 2800 1E+30 2 31.66666667 5 400 7500 250 200 1400 1500 Constraints Operations Management Cell $B$19 $B$22 $C$22 $D$22 $B$27 $C$27 $D$27 $G$19 $H$19 $I$19 $J$9 $J$10 $J$11 Name Total produced Actual total octane Gas 1 Actual total octane Gas 2 Actual total octane Gas 3 Actual total Sulfur Gas 1 Actual total Sulfur Gas 2 Actual total Sulfur Gas 3 Total demand Gas 1 Total demand Gas 2 Total demand Gas 3 Crude 1 Total purchased Crude 2 Total purchased Crude 3 Total purchased Final Value 13500 30800 76000 11200 30 190 10 3000 9500 1000 5000 5000 3500 Shadow Price 0 0 -3.55271E-15 0 3090 3090 3090 20.8 -0.1 40.8 57.25 20.9 0 10 Constraint R.H. Side 14000 0 0 0 0 0 0 0 0 0 5000 5000 5000 Prof. Juran (a) What is the optimal amount of profit for Sunco? Cell E8 of the Answer Report indicates that the optimal profit is $287,750. (b) How much of Crude Oil 2 should Sunco purchase? Cell D40 of the Answer Report indicates that Sunco should purchase 5,000 barrels of Crude Oil 2. (c) How much of the Crude Oil 2 will be used to make Gas 3? Cell D18 of the Answer Report indicates that none of the Crude Oil 2 will be used to make Gas 3. (d) The marketing director insists that Sunco needs to spend $500 advertising Gas 1. What will this do to the net profit? The optimal decision is to spend $0.00 advertising Gas 1. Any other decision would be less profitable (unless something important has been left out of the model). (e) 500 barrels of Crude Oil 2 are available on the spot market. How much should Sunco offer per barrel for this commodity? According to the Sensitivity Report (cell E36), Sunco should offer no more than $20.90 per barrel. (f) Assuming that the seller agrees to Sunco’s price, how many barrels of Crude Oil 2 should they buy? The allowable increase (G36) is 400 barrels. We might want more than 400 more barrels, but we can’t tell without re-running Solver. (g) 500 barrels of Crude Oil 3 are available on the spot market. How much should Sunco offer per barrel for this commodity? None. (See cell E37 of the Sensitivity Report.) (h) Assuming that the seller agrees to Sunco’s price, how many barrels of Crude Oil 3 should they buy? None. In fact, Sunco is not even buying all of the 5,000 barrels of Crude Oil 3 that were originally available (see D41 in the Answer Report). Operations Management 11 Prof. Juran