Biofiltration for the Treatment of Recalcitrant Volatile Organic Compounds in Polluted Air Streams Sarah Mahon MANE 6960H01 Air & Water Pollution Control Engineering Fall 2013 Table of Contents 1.0 Introduction 2.0 Conventional Biofilter Systems 3.0 Chlorinated Solvents / Indoor Air Quality 4.0 Treatment Technologies with the Potential to Treat Chlorinated Solvents 4.1 Dehalogenation 4.1.1 Cometabolism 4.1.2 Dehalorespiration 4.2 Bioaugmentation 4.3 UV Photodegredation 5.0 Conclusions 1.0 Introduction Soil vapor extraction is an in situ remedial technology that reduces concentrations of volatile constituents adsorbed to soils in the unsaturated zone. A vacuum is applied to the contaminated soil matrix, creates a negative pressure gradient that causes movement of vapors towards the wells, and extracted vapor is then treated before being released to the atmosphere. Conventional volatile organic compound (VOC) treatment systems include granular activated carbon adsorption, liquid/vapor condensation, incineration, and catalytic conversion. Each of these systems have advantages and disadvantages. Based on the high volume of air generated by soil vapor extraction and the low concentrations of VOCs typically generated, each of these treatment options typically have significant disadvantages; granular activated carbon requires periodic replacement since the absorption efficiency decreases with loading. Thermal oxidation risks the creation of dioxins, and needs a constant fuel source to keep temperatures ranging from 600F-800F for catalytic oxidation and 1350-1500F for thermal oxidation. Vapor condensation requires cryogenically cooling the vapor stream to below 40C such that VOCs condensate out of the vapor stream Due to the disadvantages of conventional soil vapor extraction treatment technologies, remediation of extracted soil vapor using a biofilter may be advantageous from both an environmental and economic standpoint. Biofilters have been successful in industry mitigating odorous VOCs from wastewater treatment plants and abating low-level VOCs generated during surface coating operations. They have lower capita costs than conventional treatments, lower operating costs than conventional treatments, and require no combustion sources to operate. However, biofilters are not typically used in soil vapor extraction systems for the abatement contaminated air streams. This paper explores how conventional biofiltration systems work, why conventional biofilters are not suited to treat typical soil vapor extraction air streams, and research that is being conducted which may allow biofilters to become more widely used in soil vapor extraction. 2.0 Conventional Biofiltration Systems Traditional biofilters involve a filter material that serves as a breeding ground for microorganisms. The microorganisms live in a thin layer of moisture (biofilm) that surrounds the filter media. A polluted airstream is pumped through the biofilter and pollutants are absorbed into the filter media. Contaminated gas is diffused in the biofilter, adsorbed into the biofilm, and allows the microorganisms to degrade the pollutants in an aerobic atmosphere. The biological degradation process occurs by oxidation, and can be written as: Organic Pollutant + O2 - CO2 + H2O + Heat + Biomass Some systems (known as biotrickling filters) continuously or intermittently trickle water over the packed bed. The water provides nutrients to the microorganisms, leach by-products, and maintain favorable conditions for the process culture. Most biofilters are suited to treat air contaminants in low concentrations; this is because of low biodegradations rates, clogging of filter media with biomass growth, and limited capacity to neutralize acidic products of degradation. 3.0 Chlorinated Solvents and Indoor Air Quality Multiple VOCs are regulated to certain concentrations in soil vapor due to their harmful effect on human health. In the state of Connecticut, these concentrations thresholds are known as “volatilization criteria” and can be found in regulations 22a-133k Appendix F. The VOCs with the lowest criteria are frequently chlorinated solvents, including tetrachloroethylene (PCE), trichloroethylene (TCE), vinyl chloride (VC), carbon tetrachloride, 1,1,2,2-tetrachloroethane, etc. The chemical properties of chlorinated solvents lead them to disperse widely in the environment and their volatile nature leads to formation of vapor plumes in soil. At industrial facilities, chlorinated solvents are frequently the driver for the installation of soil vapor extraction systems. Figure 1 depicts the formation of a vapor plume from a chlorinated solvent release. Chlorinated VOCs are frequently referred to as “recalcitrant” VOCs in terms of biofiltraion. These substances are volatile, non-water soluble, have low adsorption and or/degradation rates, have a molecular structure that is hard to break down, and do not promote bacterial growth. For these reasons, conventional biofilters have not been effective at mediating recalcitrant VOCs. Figure 1 – Vapor Plume Formation 4.0 Treatment Technologies with the Potential to Treat Chlorinated Solvents 4.1 Dehalogenation In conventional biofiltration, microorganisms directly consume target contaminants. The polluted air stream can be passed continuously through the biofilter as the microorganisms directly metabolize the contaminants as sources of food. Contaminants easily destroyed by conventional biofilters include methyl ethyl ketone, toluene, xylene, benzene, styrene, methylene chloride, hydrogen sulfide, and ammonia. However there are certain contaminants, including chlorinated solvents, that cannot be metabolized directly by naturally occurring aerobic microorganisms. To degrade chlorinated solvents, they need to be broken down into degradation products. Dehalogenation is the stripping of halogens (usually chlorine) from organic molecules such as PCE or TCE. This process can occur through cometabolism (aerobic) or dehalorespiration (anaerobic) processes. An example of dehalogenation of PCE is shown below: Figure 2 – Degradation Products of PCE 4.1.1Dehalorespiration There are certain types of bacteria that can utilize PCE and TCE in dehalorespiration; however most of these bacteria cannot completely dechlorinate the compound to either ethene or ethane (which are readily biodegradable in biofilters). Breakdown products such as cis-dichloroethene (cis-1,2DCE) and vinyl chloride (VC) are more toxic than the parent compounds. Dehalorespiration also requires an oxygen-free environment, which can be difficult to produce. Due to the high toxicity of breakdown products and inability of bacteria to fully complete dechlorination, dehalorespraiton as the sole treatment technology has not been widely pursued. 4.1.2 Cometabolism Cometabolism relies on the transformation of a compound by a microbe relying on another primary substrate. Multiple investigations have been completed performed into cometabolism, specifically for the treatment of TCE. Biofilters using methane, butane, propane, propylene, phenol, toluene, or ammonia as the primary substrate have shown success in the treatment of TCE. Investigations using propane, methanol, and toluene as primary substrates are summarized below. In an investigation by Lackey et al., TCE contaminated air was fed into a biofilter which used propane as a primary substrate. The TCE was introduced into the biofilter in two modes; the first involved feeding TCE and propane to the biofilter at the same time, the second involved cycling the propane and the TCE is a step-wise fashion. Feeding both the propane and the TCE into the biofilter at the same time achieved 25% destruction of TCE; the cyclic process achieved greater than 98% removal of TCE. The TCE was destruction rate was dependent on the feeding scheme; for fullscale purposes, the authors proposed a two-biofilter system which would alternate TCE contaminated air and primary substrate. Investigations have also been done into using multiple species of bacteria for cometabolism instead of one sole microorganism. In a study by Shukla et al., biofilters used methanol as a primary growth substrate for cometabolism of TCE using a mixed culture of methantropic bacterial species. It was anticipated that the mixed culture would last for a longer duration and treat a wider range of TCE. Removal efficiency was found to be higher than 90% throughout the experiment.. Although this was successful, the authors pointed out that it would be difficult to replicate the efficiency found in the laboratory to full-scale field usage. Cometabolism is dependent on the ratio of primary substrate to contaminant. An investigation by Jung and Park looked at the cometabolism of TCE using toluene as a primary substrate in both stage feeding and cyclic feeding methods. The goal was to analyze the effects of inlet TCE concentration, inlet primary substrate concentration, and TCE/substrate ratio on the destruction efficiency of TCE. It was found that at higher concentrations of TCE at the inlet, TCE degradation was less effective due to the toxic effects of the TCE. The TCE destruction rate decreased after a TCE/toluene loading ratio of 0.3 (TCE/toluene). It was also found that the presence of toluene inhibits the degradation of TCE, due to the microorganism’s preference for the primary substrate. To maximize biofilter efficiency, it is necessary to provide minimum amount of toluene to maintain activity of the microorganisms. Although multiple investigations have shown promise in the field of cometabolism, most research available is specific to the degradation of TCE. Some chlorinated solvents (such as PCE) can not be cometabolized. Therefore, cometabolism will only be useful in certain applications. In addition, depending on the waste air stream, primary substrates may not be present and will need to be added. 4.2 Bioaugmentation A major concern when reducing chlorinated solvents such as TCE is the breakdown products (such as cis-DCE and VC) which can occur. In a study by Popat, Zhao, and Deshusses, a biofilter was setup with a mixed culture capable of reducing TCE. After a significant accumulation of cis-DCE and VC was observed, an additional strain of bacteria specifically for the degradation of cis-DCE and VC was added to the biofilter. The study found that after bioaugmentation, the conversion of TCE to ethene increased to 45% from 10% prior to bioaugmentation. The study demonstrated that it is possible to enhance the performance of biofilters by adding bacteria to target specific constituents that have built up and are inhibiting the biofilters performance. However, it may be impractical to implement this in full-scale mode based on the amount of monitoring required. 4.3 UV Photodegredation To aid biofilter treatment of recalcitrant VOCs, ultraviolet light has been considered as a pretreatment process. The UV irradiation is capable of oxidizing a wide range of contaminants including non-biodegradable and recalcitrant VOCs. The UV treatment can create by-products more toxic than the parent pollutant, but the by-products are more water soluble and biodegradable than parent compounds. Initial testing using chlorobenzene has shown promise when using UV and biofiltration in tandem. In an experiment conducted by Can et al, controlled experiments demonstrated that the combined process can result in higher removal efficiency than the biofilter process alone. In addition, the UV pretreatment reduced inhibitory effects that can occur when pollutant concentration increases. The biofilter is able to recover more rapidly after transient loading conditions when paired with UV. Although the UV photodegradation of chlorobenzene can result in products having higher acute toxicity, the toxicity was significantly reduced after bio filtration. Ozone (harmful by-product of UV) was also eliminated by the subsequent biofilter. A similar experiment by Moussavi and Mohensi compared the removal efficiency of a mixture of toluene and o-xylene in a UV-bio filtration process and a reference biofiltration process. O-xylene is an extremely recalcitrant VOCs; and o-xylene has been shown to significantly inhibit the biodegradation of toluene. The UV pretreatment was able to partially oxidize a fraction of the airborne contaminants, turning them into biodegradable intermediates (such as acetaldehyde and formaldehyde)which were effectively removed in the downstream biofilter. The combined UVbiofilter was able to provide greater than 95% removal efficiency, greater than the sum of either the UV treatment by itself or the biofilter by itself . In addition, the biofilter receiving the pretreated air stream experience less biofilm accumulation and experienced less pressure drop. Although the UV pretreatment generated ozone (a toxic gas), the ozone was effectively treated by the biofilter, it did not negatively impact the degradation of VOCs, and it was credited with controlling the biomass growth while maintaining a healthy population of organisms. In a paper by Den et al., bench scale studies were able to consistently achieve contaminant removal efficiencies of 99-100% under optimal conditions for PCE and TCE using a UV pretreatment system. It was discovered in the initial UV pretreatment, photolysis products of TCE byproducts included degraded into phosgene, dichloroacetyl chloride, trichloroacetic acid, carbon dioxide, and hydrochloric acid, while those for PCE included phosgene, dichloroacetic acid, carbon dioxide, hydrochloric acid. These toxic photooxidation products were completely destroyed in the biofiltration phase. Table 1: UV Photooxidation Products of TCE and PCE (Den et al.) The UV pretreatment of contaminated airstreams shows potential for use in soil vapor extraction systems. The UV pretreatment can degrade a wide range of chlorinated solvents (including PCE, which is unable to be cometabolised). Although the degradation process through photolysis generates a large range of toxic by-products, these by-products have effectively treated by the subsequent biofilters. In addition, the ozone generated has been credited with less biofilm accumulation, maintaining a healthy level or microorganisms, and less pressure drop across the biofilter. 5.0 Conclusions Biofiltration for the treatment of air pollutant mitigation is a complicated and evolving technology. The mechanisms of how biofiltration work is still not well understood. A challenge in treating waste gas is the variety of bacteria that can be used (pure cultures or mixed cultures), the variety of filter media that can be used, the variety of contaminants that can be present (single contaminant or multiple contaminants), the inhibitory multiple contaminants can have on each other during the degradation process, and the toxic breakdown products that can be produced. Bench-scale studies have shown promise in treating certain chlorinated solvents. 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Journal of Membrane Science, 372 (2011) 322-330. http://www.bioremediation-specialists.com/Reductive-Processes.php (Figure 1) http://www.washoecounty.us/water/PCE_background.htm (Figure 2) http://www.rpi.edu/dept/chem-eng/BiotechEnviron/MISC/biofilt/biofiltration.htm#ADVANTAGES AND DISADVATAGES OF BIOFILTRATION