TRANSFEU WP7_D7.2_Q Medium scale Collaborative project TRANSFEU Transport Fire Safety Engineering in the European Union FP7 Contract Number: 233786 WP7 – Dissemination and Contribution the conventional pragmatic classification system for the toxicity of fire effluents released from products used in Railway vehicles. D 7.2.1 Document on methodological tools for toxicity prediction D 7.2.2 Document on best practices on how to use the fire safety methodology for surface transport Document Information Document Title : WP7_ D7.2 Dissemination and Contribution the conventional pragmatic classification system for the toxicity of fire effluents released from products used in Railway vehicles. Document ID Version Version Date Authors Security: TRANSFEU WP7 N58_D7.2 P Q 10/02/2012 Zsolt Bence ; Heinz Reimann Confidential : : : : 7.03.2013 - published Security: Confidential Page 1/7 TRANSFEU WP7_D7.2_Q Document history Revision P Q Date Modification Dissemination according the WP 6 meeting on 10.02.2012 18.02.2012 7.03.2013 The deliverable documents, describing the implementation proposal verified by full and real scale tests, for revision of EN 45545-2 are implemented reviewer Scientific panel Heinz Reimann Content Section I - Scope of this Transfeu dissemination .......................................................... 3 I.1 Scope of the dissemination .................................................................................................... 3 I.2 First step, actual document of the Transfeu distribution ........................................................ 3 I.3 Second step, future document of the Transfeu distribution ................................................... 4 I.4 Transfeu conclusion for further revision of EN 45545-2 ........................................................ 4 Section II - Transfeu deliverable documents for implementation in EN 45545-2 .......... 5 7.03.2013 - published Security: Confidential Page 2/7 TRANSFEU WP7_D7.2_Q Section I - Scope of this Transfeu dissemination I.1 Scope of the dissemination TRANSFEU will contribute with this document to the standardization process for high level European fire safety rules for railways. The new dynamic test measurement methods for fire effluents and toxic gases, product classification and common tools for safety design in railway vehicles should be welcomed by the experts from the JWG fire safety for Railways and by many experts who are involved in standards writing activities in other areas of surface transportation. This close liaison will enable possible pre-normative and normative inputs to be introduced into European standards so that there will be improved fire safety design principles applied to railways and other surface transportation over the course of project. I.2 First step, actual document of the Transfeu distribution Due to the requirements of the European Rail Directives and the associated Technical Specifications for Interoperability (HS TSI, CR TSI and RST TSI), there is an urgent need to convert CEN/TS 45545-2 into a full European Norm EN 45545-2 with an improved classification system for the toxicity of fire effluents generated by products on railway vehicles. Since pr EN 45545-2 should be ready for ballot during 2011, the improved continuous gas measuring and assessment methodology developed in WP2 will be used to establish performance criteria for products in trains. A new classification system for fire effluents will then be proposed for incorporation into pr EN 45545-2. In order to respect this target date this classification system will be developed from first 30 products tested in the WP2. This changing were not accepted by the JWG during revision for the version of the FV UAP_Fpr EN 45545-2 which was voted positively on the 7. of November 2013. The responsible deliverable documents for step 1 were WP2_D 2.1.3 WP3_D 3.1 WP3_D 3.3 WP3_D 3.4_Part 1 WP3_D 3.4 Part 2 7.03.2013 - published Security: Confidential Small scale test for dynamic measurement of smoke and toxic gases produced in a cumulative system. (ISO 5659–2 Smoke chamber) Proposals for conventional classification models. Ranking of products according to Available Safe Escape Time (ASET) Proposed draft classification system for products on railway vehicles for inclusion in pr EN 45545-2 Database report for the products tested in Tasks 3.3 and 3.4 Page 3/7 TRANSFEU WP7_D7.2_Q I.3 Second step, deliverable documents of the Transfeu distribution for the revision of the EN 45545-2 In a second step all the 70 products tested in WP2 are classified. This classification system is validated in relation with the Available Safe Evacuation Time (ASET) predicted by a conventional model and Required Safe Evacuation time (RSET) and also by a Fire Safety Engineering approach I.4 Transfeu conclusion for further revision of EN 45545-2 Transfeu propose to incorporate the best practice in EN 45545-2 revision according the Transfeu deliverable documents listed in Section II 7.03.2013 - published Security: Confidential Page 4/7 TRANSFEU WP7_D7.2_Q Section II - Transfeu deliverable documents for implementation in EN 45545-2 Document ID WP2_D 2.1.3 P-A WP2.2.1 &WP6.1 _D2.2.1 & D6.1 7.03.2013 - published Security: Confidential Title Introduction The measurement of the level of toxic effect of materials and their toxicity classification is very important but also it is the most difficult to assess in order to estimate the real evacuation time of passengers in case of fire. In railway vehicles, the current test method of toxic evaluation and classification of products (materials) are described in the CEN Technical Specification 455452. However, there is a lack of confidence in the robustness of the existing product) toxicity classification. Indeed it is based only on static measurement at two points for a few products, and then extrapolated for others. This means that this prescriptive products classification can be far from reality. In addition there is no way to compare different national requirements for toxicity as there is no harmonisation regarding the measurement method and this prevents the European industry from adopting common safety rules and consequently reduces competitiveness. In order to improve fire safety European standards in railway vehicles and other surface transport a new prescriptive classification of products based on dynamic measurements of various material toxic effects is needed. Selection, Sample The effort for selection, sample definition, storage and distribution of railway definition, storage rolling stock products and materials was necessary to receive successful test and distribution results on small -, full and real scale tests. of Railway The merger between WP2 subtask 2.2.1 and WP 6 task 6.1 was helpful, products for because the selection of railway products for the small scale test was the base testing. for the selection of full scale and real scale tests. It was more comprehensive having the complete range of products according all type fire tests in this document. Also the sample production storage of the samples was organised by the subcontractor Geta for all Railway products for testing. These document shows the nomination of all Railway products in the Workpages 2 and 6. Standard Test protocol: Small scale test for dynamic measurement of smoke and toxic gases produced in a cumulative system. (ISO 5659–2 Smoke chamber) Page 5/7 Document Transfeu WP2_D2.1.3 P-A WP2.2.1 & WP6.1_D2.2.1 & D6.1_Final_Version 3.1.pdf TRANSFEU WP7_D7.2_Q Document ID WP6_D6.5_Part1 Title Validation of the conventional classification system proposed in the first step (section I.2) Introduction In Deliverable 3.3 and 3.4, as proposed on Step 1, when CIT calculations have been carried out, the reference gas concentrations used have been the same as those detailed in CEN/TS 45545-2. These values are based on IDLH (Immediately Dangerous to Life and Health), which is recognized as a limit for personal exposure to the gas component by NIOSH (USA National Institute for Occupational Safety and Health (1997 version). In Deliverable 6.5, the NIOSH reference gas concentrations have been replaced by Concentrations which are expected to seriously compromise the ability of exposed occupants to escape from a fire in a rail coach. These gas concentrations are specified in ISO 13571 (2nd Edition, September 2012). The objective of this deliverable is to validate the conventional pragmatic classification criteria proposed in WP3 (Step 1) by using data from 70 products and with the help of fire safety engineering principles developed in WP4, WP5 and WP6. One-zone modelling of 70 products in single deck and double deck railway vehicles has been conducted so that a new classification system for the toxicity of fire gases from products installed on European trains should be proposed to the CEN/TC256 & CENELEC/TC9X Joint Working Group which will revise EN 45545-2 (1st Edition) to EN 45545-2 (2nd Edition). The work has involved the development of new equations to calculate the FED and FEC of the gaseous effluents from the continuous gas measurements obtained in the EN ISO 5659-2 smoke chamber using FTIR spectrometry. The location of these products on various European trains was also considered so that the conditions for fire tests (especially the ignition models) may simulate the end-use of the product and hence, the derived classification criteria can be seen to be relevant to real train environments. The classification system that has been developed is designed to relate to the compromised tenability of passengers who need to escape from a coach where a fire develops. This methodology is defined in ISO 13571 (2nd Edition). 7.03.2013 - published Security: Confidential Page 6/7 Document WP6_D6.5 Part 1 P TRANSFEU WP7_D7.2_Q Document ID WP6_D6.5_Part 2 WP6_D6.4 7.03.2013 - published Security: Confidential Title Introduction Database of FED and FEC results. For all 70 Products described in the deliverable document WP2_D2.2.1 the FEC and FEC results are displayed Validation of the conventional toxicity classification and the numerical simulation tools for the prediction of fire effects on people This aim of this document is to Rank the 17 products on which full and real scale tests are made according to the Available Safe Evacuation Time (ASET); Determine the list of the products, which satisfy the requirement ASET > RSET (Required Safety Evacuation Time) according the train categories described in EN 45545-1; Help the task 5 of WP 6 to validate the pragmatic classification system by comparison of the 17 products determined according to ASET from full and real scale tests. Page 7/7 Document WP6 5N22_ D6.5_Part 2 TRANSFEU Deliverable 6.4