MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations Requirements Specification Document (RSD) Small aperture deformable mirrors MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations Table of Content 1. Introduction ...................................................................................................... 3 1.1. Short description of the subject ...................................................................... 3 1.1.1. Scheme of laser L1 beamlines with two small aperture DM (Figure 1). ........... 3 1.2. Terms, Definitions and Abbreviations .............................................................. 3 1.3. References and Applicable Documents ............................................................ 4 1.4. Description of the product ............................................................................. 4 1.4.1. Description of the full system (Figure 2) .................................................... 5 2. Functional and Performance requirements ............................................................. 5 2.1. Laser beam properties; DM properties ............................................................ 5 2.2. Optomechanics; interface; Mount ................................................................... 7 2.2.1. Power supply.......................................................................................... 7 2.2.2. Tip-tilt mount actuators ........................................................................... 8 2.2.3. Controllers / Drivers for deformable mirror and for the motorized tip-tilt mount ..................................................................................................................... 8 2.2.4. Cables for the DM ................................................................................... 9 2.2.5. Cables for the tip/tilt actuators ................................................................. 9 2.3. Software / documentation ............................................................................. 9 2.3.1. 2.3.2. 2.3.3. 2.3.4. Software for close loop operation with a wavefront sensor ........................... 9 Software type and operating system ........................................................ 10 Software capabilities .............................................................................. 10 Documents ........................................................................................... 10 2.4. Delivery – training – maintenance ................................................................. 11 3. General Safety Requirements ............................................................................. 11 4. Quality Requirements ........................................................................................ 12 4.1. Quality Management .................................................................................... 12 4.1.1. Quality organization and responsibilities ................................................... 12 4.1.2. Quality plan and its implementation ......................................................... 13 4.1.3. Documentation and data control .............................................................. 13 5. Verification Requirements .................................................................................. 14 5.1. 5.2. 5.3. 5.4. 5.5. 5.6. 5.7. General requirements .................................................................................. 14 Review ....................................................................................................... 14 Inspection .................................................................................................. 15 Test ........................................................................................................... 15 Functional Demonstration ............................................................................. 16 Analysis ..................................................................................................... 16 Verification Control Document (VCD) ............................................................. 17 6. ANNEXES ......................................................................................................... 18 6.1. Schematic of the available volume for the full system (Figure 3) ....................... 18 6.2. Schematic of the base plate (Figure 4) ........................................................... 18 2|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations 1. Introduction 1.1. Short description of the subject The wavefront is one of the key parameters for the performance of a high power laser facility. In the ELI-Beamlines project, the wavefront will be controlled with adaptive optics loops consisting of deformable mirror, wavefront sensor and software for running the adaptive optics loop. The spatial profile of the laser beam is a Gaussian shape with diameter at 1/e2 between 50 and 75 mm. This document gives the technical specifications for the two deformable mirrors used with the laser beamline named L1. L1 is split into two main beams and two auxiliary beams. The two deformable mirrors will be located before focusing each main beam onto the target area located in the Experimental Room 1. 1.1.1. Scheme of laser L1 beamlines with two small aperture DM (Figure 1). Figure 1: Laser L1 beamlines. DM1 and DM2 are the two small aperture deformable mirrors described in this document. 1.2. Terms, Definitions and Abbreviations For the purposes of this document, the terms and definitions from ECSS-S-ST-00-01 apply (AD -001). For the purpose of this document, the following abbreviated terms apply: Abbreviation Meaning ELI Extreme Light Infrastructure DM Deformable Mirror E1 Experimental area 1 RMS Root Mean Square 3|18 EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE MINISTRY OF EDUCATION, YOUTH AND SPORTS PtV Peak to Valley FWHM Full width at half maximum mJ 10-3 Joule nm Nano meter L1 Laser 1 (1 kHz, 100 mJ) RSD Requirement Specification Document R Review of design T Test I Inspection LxWxH Length x width x height OP Research and Development for Innovations 1.3. References and Applicable Documents Applicable documents – ECSS standards (http://www.ecss.nl/) Number of document AD-01 AD-02 Title of document ECSS-S-ST-00-01 Glossary of Terms ECSS-E-ST-10-06C Technical Requirements Specification 1.4. Description of the product In order to be properly integrated in ELI-Beamlines facility, these two deformable mirrors are part of a more complete system as shown in figure 2. The vacuum chamber and the rack have not to be furnished by the supplier. For each deformable mirror, the complete system as expected and as delivered is composed of: a deformable mirror to improve the wavefront quality; a motorized tip-tilt Gimbal mount to align the deformable mirror; a riser block to locate the Deformable mirror at the correct height; a base plate to fix the deformable mirror on an optical table; the vacuum compliant cables located inside the vacuum chamber; the cables to connect the vacuum chamber to the controller, power supply; the controller for the deformable mirror; the controller/driver for the motorized Gimbal mount; Ethernet cables to connect the controllers to the control system of the facility; A Software to control the deformable mirror from the ELI control system. 4|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations 1.4.1. Description of the full system (Figure 2) Figure 2: Description of the full system: Deformable mirror; motorized mirror mount; riser block; base plate; cables; power supply and controller. 2. Functional and Performance requirements REQ-006323/A The number of devices must be 2. Verification method: I - inspection 2.1. Laser beam properties; DM properties REQ-006324/A Minimum clear aperture diameter must be 85 mm. Verification method: T - test REQ-006325/A Minimum number of electrodes/actuators must be not less than 37. Or equivalent for a different technology Verification method: T - test REQ-006326/A Central wavelength must be 850 nm ± 20 nm. Verification method: T - test 5|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations REQ-006327/A Wavelength range (bandwidth) FWHM must be 800 - 900 nm. Verification method: T - test REQ-006328/A Coating – LIDT must be 0.1 J/cm2 (20fs pulse at 1kHZ). Verification method: T - test REQ-006329/A Reflectance must be more than 99 % over the bandwidth for both s and p polarization. Verification method: T - test REQ-006330/A Angle of incidence of the beam must be less than 15 degrees. Verification method: T - test REQ-006331/A Group delay dispersion (|GDD|) must be less than 50 fs2 for all the bandwidth. Verification method: T - test REQ-006333/A Dynamic range, stroke (peak to valley) must be more than 10λ at 850nm over the full clear aperture. Verification method: T - test REQ-006334/A Actuator footprint (rms value) must be less than 20 nm. Verification method: T - test REQ-006335/A Cosmetic quality per MIL-PRF-13830A must be 20-10 scratch-dig. Verification method: T - test REQ-006336/A Surface roughness (rms value) must be less than 5 nm. Verification method: T - test REQ-006337/A The device must be without active cooling system (see REQ-006338/A). Note: The device will be used under vacuum. Verification method: FD - functional demonstration REQ-006338/A All system (def. mirror + motorized tip/tilt mount) must be capable to work in vacuum environment (10-6 mbar). Verification method: FD - functional demonstration 6|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations REQ-006339/A Close loop processing frequency must be not less than 1Hz. Verification method: FD - functional demonstration REQ-006340/A Open/close loop stability must be less than 5 nm after 1 hour. Verification method: FD - functional demonstration REQ-006341/A Residual slope Root Mean Square must be equal 1 µrad. Verification method: T - test 2.2. Optomechanics; interface; Mount REQ-006342/A The full system includes the deformable mirror and the motorized mount shall fit inside a box with dimension 300x300x300mm3 (length, width, height). Verification method: T - test REQ-006347/A Deformable mirror mount must be Aluminum. Verification method: I - inspection REQ-006348/A Optical axis of the deformable mirror must be located at 180mm from the optical table. Verification method: T - test REQ-006354/A Mechanical fixation to the optical table must be based as described in figure 4. Verification method: I - inspection REQ-006345/A The supplier provides the sockets/connectors which will be used for the fabrication of the feedtrough. Verification method: I - inspection 2.2.1. Power supply REQ-006343/A The System must be capable to work with power supply 230V / 50Hz AC. Verification method: I - inspection 7|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations REQ-006344/A System must be designed according the valid Czech and European norms. Note: The connector IEC 60320 C14 is preferred. European plug-in for 230V AC type E is also possible. Verification method: I - inspection 2.2.2. Tip-tilt mount actuators REQ-006349/A System must be with tip-tilt mount actuators and shall fit a Gimbal mount with motorized actuators. Verification method: I - inspection REQ-006350/A Tip-tilt mount actuators must be in the travel range from minimum ±1 mrad to maximum ±5 mrad. Verification method: T - test REQ-006351/A Tip-tilt mount actuators must have ±0.5 µrad angular resolution. Verification method: T - test REQ-006352/A Tip-tilt mount actuators must be vacuum compatible. Verification method: T - test REQ-006353/A Tip-tilt mount actuators must not introduce extra heating. Verification method: T - test 2.2.3. Controllers / Drivers for deformable mirror and for the motorized tip-tilt mount REQ-006389/A Controllers / Drivers for deformable mirror and for the motorized tip-tilt mount must fit inside a rack of width 19’’ and with a maximum depth of 650mm. Verification method: T - test REQ-006390/A Controllers / Drivers for deformable mirror and for the motorized tip-tilt mount must be connected to the PC/Control system via Ethernet RJ45. Verification method: I - inspection 8|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations 2.2.4. Cables for the DM REQ-006391/A Cables length for the DM must be 50 cm. Note: Suitable for use in vacuum chamber with L1 beamline. Verification method: T - test REQ-006392/A Cables length for the DM must be not less than 15 m to connect the vacuum chamber interface to the controller inside the rack. Verification method: T - test 2.2.5. Cables for the tip/tilt actuators REQ-006393/A Cables length for the tip/tilt actuators must be 50cm. Note: Suitable for use in vacuum. Verification method: T - test REQ-006394/A Cables length for the tip/tilt actuators must be not less than 15 m to connect the vacuum chamber interface to the rack. Verification method: T - test 2.3. Software / documentation 2.3.1. Software for close loop operation with a wavefront sensor REQ-006361/A The supplier must provide the software for close loop operation with a wavefront sensor (the wavefront sensor is not part of the delivery). Verification method: FD - functional demonstration REQ-006362/A The supplier must provide software for close loop operation with a wavefront sensor for operating with both Shark-Hartmann type and 9|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations quadriwave lateral shearing interferometry type wavefront sensor technology (the wavefront sensors are not part of the delivery). Verification method: FD - functional demonstration 2.3.2. Software type and operating system REQ-006363/A Software for operating the DM must run on an operating system. Note: Priority 1 - Windows package. Windows executable and access to basic functions through a command line. Priority 2 - Windows package. Providing drivers and Software Development Kit. Priority 3 - Linux package. Linux library and access to basic functions through a command line. Priority 4 - Linux package. Providing drivers and Software Development Kit. Verification method: FD - functional demonstration 2.3.3. Software capabilities REQ-006367/A Software must be capable to provide access to device statuses. Verification method: FD - functional demonstration REQ-006368/A Software must provide possibility of calling basic functions that allows basic access and data extraction. Verification method: FD - functional demonstration REQ-006369/A Software must be capable to provide access and transfer to raw data files. Verification method: FD - functional demonstration 2.3.4. Documents REQ-006370/A Supplier must provide reference manual. Verification method: I - inspection REQ-006371/A Supplier must provide users guide. Verification method: I - inspection 10|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations REQ-006372/A Supplier must provide documents in paper and/or in electronic format. Verification method: I - inspection 2.4. Delivery – training – maintenance REQ-006373/A Delivery must be performed at ELI-Beamlines in Prague. Verification method: I - inspection REQ-006638/A All delivery items must be compatibles with clean room ISO7 and vacuum. Verification method: I - inspection REQ-006374/A Measurements must be performed in ELI-Beamlines laboratory with both types of wavefront sensor: Shark Hartmann type and quadriwave lateral shearing interferometry. Verification method: T - test REQ-006639/A Optical quality will be measured with our Zygo Dynafiz Fizeau interferometer. Verification method: T - test REQ-006375/A Supplier must perform a system installation and training on site. Verification method: I - inspection 3. General Safety Requirements REQ-006833/A System or its relevant components shall comply with all applicable EU and Czech legislative requirements and where applicable shall have CE marking and Certificate of Compliance. Verification method: R - review REQ-006834/A Supplier shall perform hazard identification and risk assessment of system prior to design. Verification method: R - review 11|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations REQ-006835/A System shall be delivered with operational manual and technical documentation where supplied specifies modes of operation, conditions for safe operation, and maintenance of system. Verification method: R - review 4. Quality Requirements 4.1. Quality Management 4.1.1. Quality organization and responsibilities 4.1.1.1. Organization REQ-007070/A The supplier shall identify the personnel responsible for implementing and performing QA management plan and other Quality Controls disciplines. Verification method: R - review REQ-007071/A The supplier shall assign a project Quality manager reporting to the project manager who has an unimpeded access to higher management. Verification method: R - review REQ-007072/A The appointed project Quality manager, irrespective of other responsibilities, shall have organizational authority to establish and implement a product assurance programme in accordance with the project quality assurance requirements. Verification method: R - review REQ-007073/A The project Quality Manager shall act as the primary contact person within the project concerning Quality matters. Verification method: R - review 4.1.1.2. Responsibility and authority REQ-007074/A The supplier shall define and document the responsibility, the authority and the interrelation of personnel who manage, perform and verify work affecting product assurance. Verification method: R - review 12|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations REQ-007075/A The supplier shall define and document the responsibilities and the interfaces of the Quality functions, either external or internal, involved in a project. Verification method: R - review REQ-007076/A When the supplier’s Quality organization delegates quality assurance tasks to another organization it shall be done in a documented and controlled way monitored by the Quality organization. Verification method: R - review 4.1.2. Quality plan and its implementation REQ-007077/A The supplier shall prepare, maintain and implement a plan of the QA activities in accordance with the customer QA requirements. Verification method: R - review REQ-007078/A The supplier QA management shall ensure the application of processes defined in applicable project plans and documents. Verification method: R - review 4.1.3. Documentation and data control 4.1.3.1. Documentation REQ-007079/A The supplier shall supply the following relevant manufacturing documents (extent as stipulated in contract): Operating manual (including step-by-step aligning procedure), maintenance manual, breakdown list as built, Declarations of Conformity and relevant CE markings where required by EU legislation. Verification method: R - review REQ-007080/A The supplier shall supply certificate of compliance of furnished pieces with design and manufacturing documentation. Verification method: R - review 13|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations 4.1.3.2. Formats for data exchange REQ-007081/A Documentation shall be supplied in all following formats: hardcopy and PDF/A. Verification method: I - inspection REQ-007082/A The supplier shall provide following type of documents: 3D model (if available) 2D drawings Printable format for text documents Verification method: I - inspection REQ-007083/A The Supplier shall use following data formats. *.JPG *.PDF/A CAD 2D: *.dwg CAD 3D: STEP type files (*.stp;*.ste;*.step) text processors *.doc, *.docx, OpenDocument Format spreadsheet processors *.xls, *.xlsx, OpenDocument Format presentations *.ppt, *.pptx; OpenDocument Format *.HTML Verification method: I - inspection 5. Verification Requirements 5.1. General requirements REQ-006815/A Verification process (acceptance) of deliverables shall be performed according to contract statements defined in corresponding chapter (verification/acceptance). Verification method: R - review 5.2. Review Verification by Review (R) shall consist in using approved records or evidence that unambiguously shows that the requirement is met. 14|18 EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE MINISTRY OF EDUCATION, YOUTH AND SPORTS OP Research and Development for Innovations NOTE Examples of such approved records are design documents and reports, technical descriptions, and engineering drawings, manuals and accompanying operation documentation. REQ-006816/A The list of accomplished requirements and the list of unaccomplished and incomplete requirements shall be made. Verification method: R - review REQ-006817/A The results of review shall be documented in approved record. Verification method: R - review 5.3. Inspection Verification by characteristics. Inspection (I) shall consist of visual determination of physical NOTE Physical characteristics include constructional features, hardware conformance to document drawing or workmanship requirements, physical conditions, software source code conformance with coding standards. REQ-006818/A The list of accomplished requirements and their physical location and presence, and the list of unaccomplished and incomplete requirements shall be made. Verification method: R - review REQ-006819/A The results of inspection shall be documented in approved record. Verification method: R - review 5.4. Test Verification via Test (T) shall be performed to test a measurable parameter. REQ-006820/A The protocol of the measurement shall be made and approved. Verification method: R - review REQ-006821/A The list of accomplished requirements with the note of measured value and the list of unaccomplished and incomplete requirement shall be made. Verification method: R - review 15|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations REQ-006822/A The test plan shall be defined including all requirements where is applied test as the verification method. Verification method: R - review REQ-006823/A Test plan shall be approved by the Customer. Verification method: R - review 5.5. Functional Demonstration Verification via Functional demonstration (FD) shall be performed to test the system’s response to a subject of requirement and check if its response is within the limits of the requirement. REQ-006824/A Verification programme by Functional demonstration shall be a part of the Test Plan (see chapter Test). Verification method: R - review REQ-006825/A The protocol of functional demonstration shall be made and approved. Verification method: R - review REQ-006826/A The list of accomplished requirements and the list of unaccomplished and incomplete requirements shall be made. Verification method: R - review 5.6. Analysis REQ-006869/A Verification by analysis shall consist of performing theoretical or empirical evaluation using techniques agreed with the Customer. NOTE Techniques comprise systematic, statistical and qualitative design analysis, modelling and computational simulation. Verification method: R - review REQ-006870/A Verification by similarity shall be part of the verification by analysis. Verification method: R - review REQ-006871/A Similarity analysis shall define complementary verification activities. Verification method: R - review 16|18 differences that can dictate MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations 5.7. Verification Control Document (VCD) The Verification Control Document lists the requirements to be verified with the use of selected methods at the defined levels. The VCD is a living document and provides traceability during the phases of a contract realization how and when each requirement is planned to be verified and is actually verified. REQ-006827/A The content of the completed Verification Control Document (VCD) shall be agreed by the Customer and the Supplier. Verification method: R - review REQ-006828/A The final issue of the Verification Control Document (VCD) shall be submitted to the Verification Control Board (Acceptance Board) after the approval of the last report, within the time frame agreed with the customer. Verification method: R - review 17|18 MINISTRY OF EDUCATION, YOUTH AND SPORTS EUROPEAN UNION EUROPEAN REGIONAL DEVELOPMENT FUND INVESTMENT INTO YOUR FUTURE OP Research and Development for Innovations 6. ANNEXES 6.1. Schematic of the available volume for the full system (Figure 3) Figure 3 Maximum dimensions of the full system and height of the optical axis from the top of an optical breadboard. 6.2. Schematic of the base plate (Figure 4) Figure 4: Base plate description. 18|18