MANE-4240: Introduction to Finite Elements Spring 2014 Class Project Study of the Deformation of a Simply Supported Square Plate Under Uniform Pressure Using the Finite Element Method and Comparison with Exact Solution David Grant April 27, 2014 1 Table of Contents Introduction .................................................................................................................................................. 3 Background ................................................................................................................................................... 3 Formulation................................................................................................................................................... 4 Results ........................................................................................................................................................... 6 Approach ....................................................................................................................................................... 9 Conclusions ................................................................................................................................................... 9 References .................................................................................................................................................. 10 2 Introduction This study explores the problem of a simply supported deformed plate under a uniform load by using the finite element method and verifying the method with the exact solution. The finite element method was performed using the computer software Abaqus from Dassault Systèmes reference (a). The solution of the model created in Abaqus will be compared to the approximation of the exact solution using the Navier solution as detailed in Timoshenko reference (b). Background The deformation of an elastic plate was historically a very difficult problem to solve and was first considered by Sophie Germaine and through the years corrections and improvements were made. However it wasn’t until 1850 that a breakthrough was achieved by Kirchhoff. Kirchhoff formed the double partial differential equation of the form below. The differential equation above is generally not what is going on behind the scenes in finite element software. The equation above is usually modified to a variational or weak form and makes use of the Galerkin finite element method. The variational/weak form is obtained by modifying the above differential equation with a test function generally of the form of Lagrange Polynomials. To solve the unique problem a set of boundary conditions will be necessary. Finite element methods subdivide the domain (the plate in this study) into continuous elements. The location where the elements meet are nodes. Each element will contain local finite element basis functions that will be used for the global basis functions of the nodes. After the part is meshed into elements the finite element software will introduce the Galerkin Method. While u(x) is desired, an approximate solution uh(x) will be obtained. The test function mentioned above, will be represented as the summation of the weighted nodal functions and uh(x) will be the summation of the product of ui and the test function. These equations form a collection of terms in a system of equations that can be solved with linear algebra. The system of equations is of the form KU=F, where K is the stiffness, U the desired solution, and F the forcing function. After the analysis is complete the results are analyzed and verified for accuracy. Verification is either through an exact solution, another approximation to the exact solution, data from the field, or through mesh refinement. Exact solutions are generally not available to problems that use the finite element method as finite element method problems can be quite complex and if the exact solution could be obtained with little effort there would be no need for the finite element method to be used. The plate 3 problem being studied will make use of the Navier solution to the problem. The Navier solution to the problem assumes the deflection can be represented by Fourier Series. Formulation The method the finite element models use is described above in the background. The elements used in the Abaqus finite element method analysis were S4 general purpose shell elements. General purpose elements in Abaqus provide robust and accurate solutions in all loading conditions for thin and thick shell problems. General shell elements do not suffer from transverse shear locking nor do they have unconstrained hourglass modes. No hourglass controls are needed for fully integrated S4 elements for membrane and bending response in Abaqus. To verify the solution obtained in Abaqus a comparison will be made to the Navier solution to the deflected plate problem as detailed in reference (b). The Navier solution and its use of the Fourier Series is show below. Starting with the differential equation: And in the general case the load distributed over the plate is given by the expression: π = π0 π ππ ππ₯ ππ¦ π ππ π π Where a, and b are dimensions of the plate and π0 is the intensity of the load at the center of the plate. π π· And π(π₯, π¦) = , where π·= πΈπ‘ 3 12(1−π£ 2 ) and t is thickness of the plate, E is young’s modulus and v is poisson’s ratio. Substituting back into the differential gives a) ββπ€ = π0 π· π ππ ππ₯ ππ¦ π ππ π π Boundary Conditions for the edges of the simply supported plate are as follows: w=0, Mx=0 for x=0 and x=a w=0, My=0 for y=0 and y=b which leads to 1. w=0 for x=0 and x=a 2. π2 π€ ππ₯ 2 = 0 for x=0 and x=a 3. w=0 for y=0 and y=b 4. π2 π€ ππ¦ 2 = 0 for y=0 and y=b 4 All boundary conditions are satisfied if we take for deflections the expression b) π€ = πΆπ ππ ππ₯ ππ¦ π ππ π π Where constant C must be chosen to satisfy equation a) above. Substituting b) into a) above yields 1 1 π0 π 4 ( 2 + 2 )2 πΆ = π π π· Which leads to the deflection equation below π) π€ = π0 1 1 π4 π·( 2 + 2 )2 π π π ππ ππ₯ π π ππ ππ¦ π However the equation C) above is for a sinusoidal load and for the application of a uniform load the load will be represented as a sum of partial sinusoidal loadings. To represent any kind of load π = π(π₯, π¦) ∞ ∞ π) π(π₯, π¦) = ∑ ∑ πππ π ππ π=1 π=1 πππ₯ πππ¦ π ππ π π Using the methods in reference (b), the term πππ can be obtained. πππ = 4 π π πππ₯ πππ¦ ∫ ∫ π(π₯, π¦)π ππ π ππ ππ₯ππ¦ ππ 0 0 π π Substituting πππ back into f(x,y) and substituting that back into equation c) results in the deflection below π€= 1 π4 π· ∞ ∞ ∑∑ π=1 π=1 πππ 2 2 π2 (π2 + 2 ) π π π ππ πππ₯ πππ¦ π ππ π π To represent the uniform load, f(x,y) is set equal to π0 . This results in the coefficient below πππ = 4π0 π π πππ₯ πππ¦ 16π0 ∫ ∫ π ππ π ππ ππ₯ππ¦ = 2 ππ 0 0 π π π ππ It should be noted that m and n are odd integers, as m or n being even results in πππ = 0 The deflection for the uniform load then becomes π€= 16π0 ∞ ∞ ∑∑ π6 π· π=1 π=1 π ππ πππ₯ π π ππ πππ¦ π 2 2 (π2 + π2 ) π π 2 5 Where m=1,3,5.. and n=1,3,5… And substituting the location of maximum deflection at x=a/2 and y=b/2 we obtain π) π€πππ₯ = 16π0 ∞ π+π −1 2 ∞ ∑∑ (−1) π6 π· π=1 π=1 2 2 ππ(π2 + π2 ) π π 2 Results Results for the various mesh densities are shown in Table 1 below. The results show weak correlation to the rectangular plate theory offered in reference (b). The coarsest mesh seems to correlate the best, but is still more than 10 percent off the Navier Solution. There are two possible reasons for this and will be discussed in the conclusions section of this report. For the square plate model, parameters used were a and b=1 meter; t= 0.1 meter; Young’s modulus, E=2E11 Pa, Poisson’s ratio, v=0.3, and a uniform load, q of 1E6 Pa. Deflection plots for each case are also shown in Figures 1 through 4. Table 1 Summary of Results Deformation of Simply Supported Square Plate under Uniform Load Mesh Density : Width x Height, Type 6x6 1st order quad S4 10x10 1st order quad S4 20x20 1st order quad S4 40x40 1st order quad S4 Side Studies 20x20 S4 change thickness to 0.01 Solid Model 6x30x30 Model with p= 1E6 Pa, Deflection (m) absolute value Navier Solution deflection (m) Error ((exactmodel)/exact)*100% 0.000245 0.0002218 -10.46 0.000249 0.0002218 -12.44 0.000251 0.0002218 -13.30 0.000252 0.0002218 -13.57 0.2201 0.2218042 0.768 0.0002637 0.0002218 -18.89 6 Figure 1: Deflection of 6 by 6 mesh, Type S4 Figure 2Deflection of 10 by 10 Mesh, Type S4 7 Figure 3: Deflection of 20 by 20 Mesh, Type S4 Figure 4: Deflection with 40 by 40 element mesh, Type S4 8 Approach Each finite element model was created with the following given properties: Parameter a=b t E v q, pressure Value 1m 0.1 m 2E11 Pa 0.3 1E6 Pa Each model was meshed using general purpose S4 elements. According to the Abaqus manual, general purpose elements in Abaqus provide robust and accurate solutions in all loading conditions for thin and thick shell problems. The problem analyzed required the plate to be simply supported. Boundary conditions can be seen in Figure 5. Figure 5: Loads and Boundary Conditions Applied Four different mesh sizes were used to indicate a convergence. Mesh sizes involved edge mesh seeds of 6, 10, 20 and 40 elements. Pictures of the meshes can be seen in the result Figures 1-4 above. As shown in Table 1, it can be seen that after an edge mesh seed of 10 elements, the model deflections change very little. And no further meshing was required. Conclusions The results of this study indicate that the model is converging to a solution of about 2.52E-4 meters. While the Navier Solution gives a result of 2.22E-4 meters. This results in an error greater than 13 percent, which is considered high in most engineering problems. In the study the Navier solution converged quickly after m and n equal to 2. The result tabulated is m and n equal to 10. The error is not 9 likely in the number of terms of the Navier solution. There are two possible reasons for the differences. The first and least likely is that Abaqus elements are not representing the stiffness accurately. The second is that the thickness of 0.1 meter is two large in comparison to the width of the plate of 1 meter for the Navier Solution to work. Thin shell theory may be violated here and the given value of 0.1 meter is too thick. A side study was performed with a plate thickness of 0.01meter in both the finite element model and the Navier Solution and the error was found to be less than one percent. Different sources indicate that the thickness to width ratio should either be less than 0.25 or 0.1. Reference () indicates 0.25 as thickness to width ratio while some internet sources indicate 0.1. The thickness of 0.1 meter with a width of 1 meter is right at the boundary and this may be the reason for the greater than 13 percent error. If this study was performed again the finite element models should be compared to another given solution that allows thick shells. It should be noted another side study was performed with solid elements in abaqus. The same load and boundary conditions were applied. And the model was of the same dimensions as the study outlined above. This resulted in about 18 percent error and indicated that something may be inaccurate with the Navier solution for the problem described. References a) Abaqus/ CAE 6.13-1, Dassault Systèmes, 2013 b) Timoshenko, Stephen P., Krieger, S. Woinowsky, Theory of Plates and Shells, 2nd Edition, McGraw-Hill International Editions, 1959 c) Young, Warren C., Budynas, Richard G., Roark’s Formulas for Stress and Strain, 7th Edition, McGraw- Hill, 2002. 10