FPASA BULLETIN FP 06 GASEOUS EXTINGUISHING SYSTEMS Circumstances sometimes preclude the installation of fixed fire protection systems using water as the extinguishing medium eg: where water sensitive storages and equipment predominate or where its use could aggravate a fire’s intensive and spread. It is therefore necessary to seek alternative systems that utilise the extinguishing capabilities of carbon dioxide (CO2). Definition Gaseous extinguishing systems comprise a pre-determined quantity of extinguishing agent connected to piping fitted with nozzles which discharge the agent directly onto the risk (local application) or flood the entire protected volume (total flooding). Actuation may be automatic and/or manual. Agent used CO2 is a colourless, odourless, inert gas which extinguishes fire by reducing the concentrations of the oxygen in the air, or the gaseous phase of the fuel in the air, to a point where combustion ceases (suffocation). Electrically non-conductive gases. Uses CO2 is suitable for use on fires involving: • • • • • flammable liquids and gases electrical equipment eg: transformers, oil-filled switch-gear and circuit breakers internal combustion engines using petrol and diesel ordinary combustible materials, eg: records storage areas data processing and other electronic equipment This agent is ineffective on the fires involving: • • • materials containing their own oxygen supply eg: nitro-cellulose, organic peroxides and oxidising chemicals reactive metals such as sodium, potassium, magnesium etc metal hydrides Methods of application There are two principal methods of application. First, total flooding, where the discharge nozzles are arranged to distribute evenly the agent into a room to extinguish a fire anywhere within its volume. It is important to note that the extinguishing concentration not only needs to be reached, but maintained until the fire is extinguished. Surface fires are easily extinguished but where deep-seated fires may occur, permeation, facilitated by time is necessary. Protected rooms or compartments need to be relatively gas tight. Where there are openings that cannot be closed automatically, additional quantities of agent are used to compensate for leakage. Total flooding systems are suitable for the protection of risks such as: • • • • • computer suites vaults ovens and driers transformer and switch rooms flammable liquids stores Secondly, local application, where nozzles are arranged to discharge the agent directly onto or into the burning area. Duration of gas discharge varies – 30 seconds for CO2. However when flammable liquids having ignition temperatures below their boiling points are involved, the duration of discharge may be increased to as long as three minutes to prevent re-ignition. Local application systems are suitable for the protection of: • • • • dip tanks quench tanks enclosed machine spaces vapour vents Agent quantities The criteria for calculating the quantities of agent required include: • • • • the volume of the protected area the nature of the hazard whether the risk is enclosed or not likely spread of fire The design concentrations for flame extinguishment of CO2 for various fuels is shown in Table 1 Minimum design concentrations % by volume Fuel CO2 Acetone 31 Benzene 37 Methane 30 Propane 36 Table 1 Personnel Hazards When gaseous flooding systems are used to protect areas in which people work, the effects of the discharge of gas must be considered. These are: • • the high percentage of agent required to achieve fire extinction – particularly with CO2 causes life safety hazards through oxygen deficiency. other effects associated with the agent discharge include temporary reduced visibility, excessive noise during discharge and low temperature – all of which can adversely affect people’s ability to evacuate the area. Where CO2 is used for total flooding in normally occupied areas, the system should be fitted with lock-off devices to prevent agent discharge. System components With due adjustments for differences in the physical properties of the gas, the design of gaseous extinguishing systems is similar, and related to protection requirements Bulk gas storage Two modes of storage are normally used: • • High pressure, where the agent is stored under pressure in a liquid state in rechargeable cylinders at atmospheric temperature. The approximate pressure for these containers is 5 860 kPa for CO2. Low pressure storage. CO2 can only be stored at low pressure in temperature regulated tanks. The liquid CO2 is kept at a temperature of about -18°C and pressure of 2 000 kPa. This storage method is particularly convenient where bulk quantities of CO2 are required for the protection of large compartment. The configuration of storage containers should facilitate inspection, testing and maintenance operations. When siting storage containers, consideration should be given to the likelihood of exposures to fire or explosion, mechanical damage or corrosion due to the environment. Actuation devices Automatic systems rely on detection devices capable of detecting either heat, smoke or flames. When the detectors sense a fire condition the gas release valves are actuated, releasing gas into the discharge system and subsequently into the protected area. Manual systems rely on human activation. Manual controls are strategically positioned within or close to the protected area and can be immediately operated on discovery of a fire. Manual operation is used in fully occupied areas, particularly when systems are isolated temporarily from the automatic mode. Both manual and automatic systems should incorporate an emergency manual operating device normally situated in the vicinity of the agent release valve. Control devices These include agent releasing valves, discharge controls, system lock-off devices and other trip mechanisms and switches designed to: • • • operate door closing devices close openings in ventilation ducts isolate power supplies to air conditioning and other equipment. Distribution system Well supported piping capable of handling the pressures likely to be encountered are used to convey the agent from the storage facility to the discharge nozzles. The nozzles are secured in positions which should not be altered without consultation with the installers. Where clogging may occur, nozzles can be fitted with frangible discs or blow-out caps. Alarms Audible and visual alarms are designed to indicate that the: • • • • system has operated and requires recharging automatic system has operated and personnel response is required discharge is to commence and the areas should be evacuated supervised devices and equipment have failed Safety requirements In order to substantially reduce the hazards to personnel, the following provisions should be made in addition to alarms and lock-off devices: • • • • • • adequate escape routes and exit doors emergency lighting and signs to aid evacuation instruction and warning notices facilities for prompt ventilation of protected areas emergency plans and regular evacuation drills provision of self-contained breathing apparatus where people may become trapped. Testing and maintenance As is the case with all fire control installations, gaseous systems require regular inspection and maintenance. Only personnel who have received thorough training should perform these tasks as accidental discharge may occur. In 1961, seven men died and 42 others were hospitalised following the accidental discharge of a CO2 system in the engine room of a vessel under repair in Rotterdam. Acceptance test Prior to commissioning, the system needs to be tested to show that it has been correctly installed and is functional. Tests should include: • • pressure testing of system a visual examination to ensure system is complete as per specification including signs, notices and instruction manuals • a discharge test, where practical, to confirm coverage of risk where local application is being used and to check agent concentrations where total flooding systems are concerned. The future users of the system should be present during these tests. Regular inspections It is recommended that regular inspections such as those listed in the table below be carried out. Test Thorough inspection and Test for proper operation to ensure system is fully operational Visual checks to be carried out between annual tests following an acceptable check list or schedule The mass of all high pressure cylinders to be taken and date of last hydrostatic pressure test noted Readings from low pressure CO2 containers. Liquid level gauges to be noted. Replace/refill if 10 % of content has been lost. Weekly Intervals Monthly 6 Monthly Annually X X X X A discharge test should be carried out where regular tests show this is necessary Cylinders require hydrostatic pressure testing at regular intervals as required by the Occupational Health Safety Act Vessels under Pressure regulation An inspection report showing results of all tests and recommendations should be kept on the premises References: National Fire Codes 12, 12A, National Fire Protection Association, Quincy, Mass USA Fire Suppression and Detection Systems, J L Bryan Manual of Firemanship, Book 9, HMSO, London, England Published by Fire Protection Association of Southern Africa (Incorporated Association not for Gain) (Reg. No. 73/00022/08) P O Box 15467 1472 Impala Park