Water Supply Learning Objective: This document is intended to work as an organization of the technical knowledge that is required to design a well but is not intended to be a design outline. 1. Ground Water and Geology 1.1. Aquifers 1.1.1.Confined 1.1.2.Unconfined 1.1.3.Leaky 1.2. Aquifer Properties 1.2.1.Porosity 1.2.1.1. Specific yield 1.2.1.2. Specific retention 1.2.2.Hydraulic Conductivity (permeability) 1.3. Exploration 1.3.1.Aerial geology 1.3.1.1. Geological map: Distribution of various rock formations over an area permits and understanding of the subsurface structure. Rocks of different permeability can influence the surface drainage patterns in such a way that the patterns are easily seen from the air. Seepages also show up along faults and other major fractures. 1.3.1.2. Remote sensing: using electromagnetic radiation of the earth to obtain information about the earth’s surface and near surface structure 1.3.1.3. Seismic and electrical resistivity surveys 1.3.1.3.1. Seismic: Gives a physical shock though the earth’s surface and the shock waves are refracted by different geological layers. The time that it takes to return to the surface is recorded by “geophones”. This helps especially to determine the depth to the bedrock and the water table. The shock wave is higher in saturated materials. This will find the highest permeability in an aquifer. 1.3.1.3.2. Resistivity Analysis: uses four electrodes which are placed in the ground in a straight line. Using a battery an electrical current is injected into the ground through two “current” electrodes and the travels through the earth. The amount of resistance of the rock layers is measured by the drop in voltage at the two “potential” electrodes. Resistivity readings are also affected by quantity of ground water. 1.3.1.3.2.1. Helps to determine the extent and depth of the buried stream channel, indicating the most promising sire for the well. 1.3.1.3.3. Lastly at least one borehole is needed so that the physical measurements can be related to the geology. Geophysical measurements can be related to the geology. Well or water “logging” involves lowering or raising an instrument probe into the well and making measurements of physical properties surrounding rocks or of the borehole itself. 2. Ground Water Flow 2.1. Ground Water Flow Mechanisms 2.2. Transmissivity 2.3. Ground Water Flow Toward Wells 2.4. Recharge and Boundary Effects 3. Drilling Technology (Depends on drilling conditions, depth of borehole, access to drilling site, availability of supplies) 3.1. Cable Tool (i.e. Standard or Percussion Method) 3.1.1.Simple lifting and dropping action of a string of specially design drilling tools in to the borehole based on gravity, weight of drill bit, and rotation from the drill string steadily break up and cut through the formulations below. 3.1.2.Not the quickest method but is is very economical and dependable and likely to remain a viable method. Maintenance is minimal which males it also reliable 3.1.3.Used primarily for water wells, the cable tool drills are ideal for drilling though unconsolidated materials such as sand and gravel, through most boulders, and through many rock formations that are fissured or cavernous. 3.1.4.Cable Tool Rigs are manufactured in many different sizes and are rated according to tool weight and depth of hole. The rig must have specifications that correspond with the type of drilling to be encountered 3.1.5.Components of the cable tool rig: Each component is connected by means of tool joints and the combined weight of the tool string. The connections are made by means of tapered, threaded pin joints that fit into the conforming box joint. 3.1.5.1. Tool string: made up of the rope socket, which attaches the tools to the cable, and the length is adjusted through adjustments made to the stoke length. The adjustments are made with wrist pins on the spudding beam to which the pitman arm is attached. The pitman arm is attached to the spudding gear which in turn imparts the reciprocal motion to the cable and the tool string. The cable is attached to the spudding beam and the spudding beam is driven by a pitman arm. 3.1.5.2. The drilling jars 3.1.5.3. Drill stem (serves as a guide to the tool string) 3.1.5.4. Drill bit (does the actual cutting or boring at the bottom of the hole): The cutting and turning of the drill bit is a result from the elasticity of the lay of the stem cable. Its elasticity under tension causes the cable to unravel partially or unravel clockwise motion (if it is wound in a clockwise fashion). When the bit strikes the bottom of the hole it has turned a few degrees and makes a new cut into the formation. For this reason left lay cable is used because the natural turning action automatically tightens the tool joints each time the bit strikes the formation. 3.1.6.The component selection is based on 3.1.6.1. Well size 3.1.6.2. Capacity of the drilling rig 3.1.6.3. Height of the mast 3.1.6.4. Type of formation 3.1.6.5. Joint size 3.2. Rotary: The rotary drilling process involves boring a hole by using a rapidly rotating bit to which a constant, downward force is applied. 3.2.1.Overview: The drill bit is supported and rotated by a hallow stem composed of a high quality stem, through which a drilling fluid is circulated by means of a suitable pump, the fluid is forced though the bit openings and in the process, cools and lubricated the cutting assembly. Because the fluid is under pressure, it naturally travels the path of least resistance up the hole-stem annulus to the surface. On its way the fluid carries the hole cuttings in suspension up and out of the well. The cutting slurry is then diverted to a nearby mud pit where cuttings drop from suspension. The flowing mud is rerouted, via a flexible hose, down through the hollow drill stem, thus completing the cycle. 3.2.2.Components of Rotary Drill 3.2.2.1. Drill Bit (the drill bit operates at the lower end of the drill stem, which usually consists of 3 basic parts: one or more drill collars directly above the bit, one or more lengths of drill pipe and the Kelly) 3.2.2.1.1. Star or the fishtail drag type drill bits are used for soft, unconsolidated formations such as sand and clay. (50 to 150 rpm with bit weights from 1,000 to 1,400 lbs. p/in of bit diameter) 3.2.2.1.2. Roller or cone type bits are used for drilling through hard, consolidated formations. (30 to 50 rpm with 2000lbs to 5000 lbs per inch bit diameter) 3.2.2.1.2.1. The drill collars are basically heavy-walled lengths of drill pipe that concentrate the desired amount of weight at the lower end of the drill stem. This weight contributes to the bit’s effectiveness and helps keep the hole vertically straight. 3.2.2.1.2.2. Drill Pipe: usually in 20 foot sections and is high strength seamless tubing preferably made of carbon manganese steel or a molybdenum alloy steel. Sizes for water drilling range from 2 3/8 to 4 /1/2 inches and represent the outside diameter of the tubing. A practical guideline is for boreholes under 10 in diameter the tool-joint outside diameter should be approx. 2/3 that of the borehole diameter. The drill pipes are usually the main cause of failure due to the large amount of stress and threading that is done. 3.2.2.1.2.3. Kelly (located directly above the drill pipe which passes through the rigmounted rotary table. The Kelly is engaged by the corresponding rotary table orifice and receives its turning power. The end of the Kelly connects to a water swivel from which eh entire drill stem hangs. 3.2.2.2. Drilling fluid (the consistency of the fluid has effects on the drill time and the actual quality of the well. Will also affect the maintenance of the components such as the drill bit and mud pump but can also determine the success or failure of the well system.) 3.2.2.2.1. Gas based fluid: dry air, air as a mist containing droplets of water or mud, foam which is bubbles f air surrounded by water and a emulsifying agent, stiff foam containing film-strengthening material such as organic polymers and bentonites 3.2.2.2.2. Water based fluids: contain several dissolved substances, such as alkalites, salts, and surfactants in addition to the droplets of emulsified oil and various insoluble solids carried in the suspension. 3.2.2.2.3. Oil Based fluids: contain oil soluble substances, emulsified water and oil insoluble materials in suspension. Not used as much in water wells as oil wells. 3.2.2.2.4. Functions of the drilling fluid 3.2.2.2.4.1. They remove the cuttings that accumulate below the rotating bit 3.2.2.2.4.2. They transport cuttings up the borehole to the surface where the suspended cuttings can be separated from the fluid 3.2.2.2.4.3. They maintain hole stability 3.2.2.2.4.4. They cool the bit 3.2.2.2.4.5. They prevent fluid entry from the porous rocks penetrated 3.2.2.2.4.6. They reduce drilling fluid losses into permeable and loosely cemented formations 3.2.2.2.4.7. They lubricate the mud pump, bit bearings, and drill string 3.2.2.2.4.8. They reduce wear and corrosion of the drilling equipment 3.2.2.2.4.9. They assist in collecting and interpreting information from the cuttings, cores, and borehole geophysical surveys 3.2.2.2.5. In the field: drilling mud can refer to any fluid ranging from muddy water to a clay-water mixture t a specially prepared drilling fluid. 3.2.2.2.6. The filter cake is what forms on the borehole wall. The making of the cake is one of the main reasons to use a drilling fluid. The mud liner assists in retaining unstable, soft formations and consequently helps to prevent borehole sides from collapsing into the well. As the cake builds it protects from the eroding effects of the drilling fluid. The outward hydrostatic pressure of the drilling fluid column is what prevents cave-ins from occurring. The hydrostatic force is the main reason for the cake formation. Properties of the cake are determined by the drilling fluid pH, viscosity, density and gel strength. 3.2.2.2.7. Control of Drilling Fluids: Maintain pH between 8.0 and 9.0. Measuring the viscosity, mud density, gel strength, filtration characteristics, and sand content allow the drilling fluid to be prepared properly too minimize drill time and minimize drilling costs. 3.3. Air Rotary 3.3.1. Air rotary drilling works the same as the mud rotary drilling except that air is used instead of drilling fluid. Compressed air is forced downward through the hollow drill stem and then exits via the ports in the drill bit. 3.4. Drilling with Foam 3.4.1.Just as with dry air but with foam 3.4.2.Advantages of air drilling with the use of a foaming agent are: 3.4.2.1. It reduces air volume and pressure requirements 3.4.2.2. It increases well-cleansing capabilities and borehole stability 3.4.2.3. It reduces hydrostatic head 3.4.2.4. It provides hydrostatic head 3.4.2.5. It provides a method for drilling in zones of extreme loss of circulation 3.4.2.6. It suppress dust 3.5. Reverse Circulation Drilling 3.5.1.Employs the same principles as found in the conventional rotary methods but reverses the flow circulation. This means that the fluid is sucked up through the parts in the drill instead of the fluid being forced out. 3.5.2.This method has proven helpful in deep sand or gravel formation areas. Not used in hard rock areas. Ideal in large diameter, high capacity wells for municipalities, industry, irrigation etc. Hole diameter of at least 24 inches 3.6. Dual Tube Method (Reverse circulation rotary) 3.6.1. Based on the use of a double-walled drilling pipe that is capable of carrying air or drilling foam down to the bottom of the borehole as well as carrying cuttings out of the borehole. The double-walled drill pipe is constructed of concentric flush-jointed pipe. The drill bit and drill stem are rotated by a top-head drive unit that rotates the drill pipe at the top of the drill string. 3.7. Air-Percussion Rotary Drilling (Downhole-hammer drilling) 3.7.1.Method is identical to the conventional air rotary methods except that the main source of energy for fracturing rock comes from a percussion machine connected directly to the bit. This single cylinder reciprocating air engine is driven by the same circulating air that is used to remove cuttings. 3.7.2.Selection if proper drill pipe is critical. Selecting a large size drill pipe can achieve equal hole-cleaning efficiency while using less air for drilling. The annular space becomes smaller and subsequently less air pressure is needed to maintain the same feet per minute velocity. 3.7.3.Most efficient in consolidated rock formation that do not require casing. 3.7.4.Prolonged drilling in wet clay may plug the air holes in the bit and stop the hammer operation. 3.7.5.Depth is limited by the diameter of the hole and volume of the compressor in use. The depth at which cuttings can be removed from the hole is governed by the weight of the rock and the volume of water in the hole. 3.8. Jet Drilling 3.9. Hollow Rod Drilling 4. Water-Well Design 4.1. Well Diameter 4.2. Selecting the Casing Type 4.2.1.Plastic Materials 4.2.2.Steel 4.2.3.Fiberglass 4.2.4.Physical Forces 4.2.4.1. Tension (Hanging without bottom support) 4.2.4.2. Column Loading : If the casing is lowered to set at the bottom of the borehole, the force exerted by that action changes the force acting on the casing 4.2.4.3. Collapse Pressures: Horizontal in nature and are that which will cause the casing or screen to fold inward, when gravel is packed too quickly. Once everything is set the collapse pressures balance each other out and eliminate the risk of collapse. 5. Intake Design 5.1. Overview: The intake portion of the well allows ground water to be pumped from it. As a water well is pumped it first removes water that is stored in the cased portion of the well. Then ground water must move from the aquifer into the well, passing through the openings of the intake structure to replace the water that has been removed, Ground water is driven into the well by the head difference between the water outside the well, in the aquifer, and inside the well created by pumping the well. So, if the intake restricts the flow of water from the aquifer into the well, the amount of water available is reduced proportionally. Higher head differences are needed to force the same quantity of water through the intake. This is similar to water through a pipe where the cross sectional area is reduced. 5.2. Intake Materials: Screens of bronze, steel, stainless steel, Monel or plastic. Being at the working end of the well the intake is subjected to a more intense attack of corrosion from ground water. 5.3. Intake Types ( bridge-slot and louvered-slot design, the wire wrapped screen design and the crude torch-cut slot method of well screening) 5.3.1.Homemade Openings (saw cut, machine cut or torch-cut slot) 5.3.1.1. Size depends on 5.3.1.1.1. Type of cutting tool 5.3.1.1.2. Width of the cutting portion of the tool 5.3.1.1.3. Conditions under which the pipe is slotted 5.3.1.2. Usually irregular in shape and pattern 5.3.2.Punch Intake Openings 5.3.2.1. Overview: A piece of pipe is used as the base of the intake. A small slit is cut into the pipe. A form then pushes or punches the pipe outward, forming the opening. Bridge slots and louvered slots are the most common punched slot intakes used in the water-well industry. 5.3.2.2. The bridge consists of a strip of metal that is pushed out from the intake body, leaving two gaps on either side of the strip. For the best configuration the design of the pipe is not done in the field but instead by a manufacturer. 5.3.3.Wire Wrapped Screen 5.3.3.1. Overview: This yields the largest amount of open area and the least resistance to flow when compared to the other types of screens. 5.3.3.2. Manufactured by winding a shaped wire around a cylinder of evenly spaced rods. It has the appearance of a cage with rods forming the vertical component and the wire forming the horizontal component of the screen. 5.4. Basics of Filter Design 5.4.1.Gravel Packed (gravel or sand packed filter) 5.4.1.1. An engineered, predesigned artificial filtering pack. 5.4.1.2. The gravel is placed near the intake portion of the well during the well construction phase and acts as a filtering media, holding back the aquifer material, while the intake holds the gravel pack in place 5.4.1.3. Best when the aquifer consists of a fine, uniform material or when the aquifer is deep and unconfined 5.4.1.4. Sieve size: an expression of the coarseness of the sample in relationship to the other samples. 5.4.1.5. Uniformity Coefficient (the ratio of the 90 percent retained and the 40 percent retained of the sample) 5.4.1.6. Designing Gravel-Packed Wells 5.4.1.6.1. High-production wells should be gravel-packed when the following conditions exist: 5.4.1.6.1.1. The aquifer is fine and uniform. The effective size is less than 0.010 inches and the uniformity coefficient is less than 3 5.4.1.6.1.2. The aquifer is comprised of loosely cemented sandstone. Grains of sand will continually be taken off the rock face during pumping if the well is not gravel-packed in an effort to stabilize the formation 5.4.1.6.1.3. The aquifer is very heterogeneous. That is, the aquifer contains numerous thin layers of gravel and sand in a highly laminated fashion. Gravel packing a well will reduce the concern over exact intake placement in the well during construction. 5.4.1.6.1.4. The well is being completed using the reverse-circulation method of drilling. Reverse circulation boreholes are very large, making naturally developed wells impractical to complete. 5.4.1.6.1.5. The well is being designed for maximum production with little or no maintenance; Gravel-packed wells will allow water to enter the well more freely, thereby reducing the effects of corrosion and incrustation. 5.4.1.6.1.6. In a think artesian aquifer a smaller-diameter screen can be used if it is gravel-packed. 5.4.1.6.1.7. If the aquifer is very dirty with finer sand or silt, gravel packing will help improve the well’s yield by opening up the intake’s slot openings and allowing for a better development of the aquifer. 5.4.1.7. 5.4.2.Naturally developed well (tube well) 5.4.2.1. Uses the natural aquifer material to create a filtering zone around the intake portion of the well, keeping back the finer portion of the aquifer material, while the intake holds the filtering zone in place. 5.4.2.2. Best for shallow, unconfined aquifers that contain a mixture of fine and coarse material. 5.4.2.3. Design of Naturally Developed Wells 5.4.2.3.1. Thick, coarse aquifers having uniformity coefficient values greater than 3 and an effective size greater than 0.010 inches are prime candidates for being completed using a natural development design. 5.4.2.3.2. Once the coarse material begins to collect around the intake portion of the well, the remainder of the material begins to collect around the intake portion of the well, the remainder of the material will begin to impinge on the coarser material until, and finally, the aquifer material is stabilized around the intake. 5.4.3.Intake Length: The relationship of the overall well-design factors and the how the well fits into the aquifer 5.4.3.1. Must first understand Darcy’s Law of ground-water flow 5.4.3.1.1. ??????? 5.4.3.2. Unconfined Aquifers 5.4.3.2.1. Flow into the well is caused by a lowering of a the water in the well, causing water to flow into the well by the forces of gravity 5.4.3.2.2. Typically using a screen length equal to one-third to one-half of the total unconfined aquifer thickness will take advantage of the gravity flow into the well, while exposing enough aquifer material so that acceptable water production can occur. Typically, the well is designed with a length of one-third of the aquifer exposed. 5.4.3.2.3. In no case should the length excess 50 percent of the saturated aquifer thickness 5.4.3.2.4. Pumping equipment can be placed either above or below the intake, never within the intake portion of the well because this could cause damage to the intake and perhaps complete failure of the well. If the pumping water level in the well is of concern, a sump or well extension can be designed into the well structure that will house the pumping equipment below the intake. This may cause need for the pump to be cooled. 5.4.3.3. Confined Aquifers 5.4.3.3.1. The well is penetrating an aquifer in which the ground water is under pressure so the length of the intake can ideally be 100% of the confined aquifer to take full advantage of the pressures that are built up in the aquifer. 5.4.3.3.2. Placement of the intake should be in the most permeable zone of the aquifer. 6. Constructing Water Wells 6.1. Installation of the permanent casing 6.1.1.Overview: 6.1.1.1. The sequence of mixing and placement of cement slurry between the casing and walls of bore-hole, either by gravity or by pump pressures. The grouting aims at filling the openings to make it impervious to percolating water. In water well construction where the sealing of a particular stratum is desired a cement slurry mixture is pumped into the casing string. The slurry forces out the drilling fluid (mud) contained in the string and squeezed into the annular space between the well and the casing (casing clearance) until it reaches the design and desired level mark. 6.1.2.Benefits are 6.1.2.1. It anchors the casing inside the bore-hole 6.1.2.2. It protects the outside of the casing from corrosion 6.1.2.3. It supports the insecure rocks, liable to caving and sloughing 6.1.2.4. It ensures permanent isolation of zones, to be trapped from the unwanted ones. 6.1.2.5. It provides better development of the productive aquifers zones, because the rest of the aquifers are sealed off by filling the annulus between the two casings 6.1.2.6. It prevents polluted surface water or low quality waters from other aquifers, through seepage along the outside of the casing contaminating the well 6.1.2.7. It augments the supporting power of the string 6.1.2.8. It provides impervious seal along the well casing 6.1.2.9. By squeezing drilling fluids out of the annular space, through the use of plugging mixture, it prevents the migration of gas or liquid for one zone to the other 6.1.2.10. It helps to prevent blow-out from high pressure gas zones behind the casings 6.1.2.11. It seals off “lost circulation zones” or other difficult formations to continue further drilling 6.1.2.12. It aids in providing a base for fracturing or any other future work for the life of the bore-well 6.1.3.Planning and Implementing a cementing job 6.1.3.1. First know conditions of well 6.1.3.2. Arrange for adequate supply of equipment and materials before drilling 6.1.3.3. Experience of the driller in charge of the machine to modify the modalities and approach as per requirements at site 6.1.3.4. Cementing program is to be planned before the start of drilling and then necessary steps taken for its execution during drilling 6.1.3.5. Conditioning of mud is to be done to achieve the required characteristics. This is most important while running the casing and doing the cementing. 6.1.3.6. The method by which the casing is to be run, its position, the selection and location of surface connections needs to be planned and looked into for actual cementing job 6.1.3.7. Selection of amount and type of cementing material to be in conformity with well conditions 6.1.3.8. Adequate number of grout pumps, mixing units, accessories, plugs and proper techniques and procedures would ensure the satisfactory completion of the cementing job 6.1.4.Types of cement slurry mixtures 6.1.4.1. Native clay 6.1.4.2. Cement grout slurry 6.1.4.3. Bentonite mud 6.1.4.4. Hydrated lime 6.1.5.Cement grouting 6.1.5.1. Methods Gravity grouting method 6.1.5.2. Pressure grouting 6.1.5.3. Fluid displacement method 6.1.5.4. Casing method of grouting 6.1.5.5. Outside tubing method 6.1.5.6. Materials 6.1.6.Installation of the well screen 6.1.7.Installation of the gravel pack 6.1.8.Installation of the grouting (seals the well from contamination and helps to stabilize t he casing and the surrounding formation.) 6.2. Testing for Yield and Quantity 6.3. Water-Well Development 6.4. Water-Well Maintenance 6.5. Consolidated Rock-Well Design Bibliography