Innovations in Post-Harvest Management of Agriculture produce- Case studies By Aravind T. GRIIT Prof. Anil Gupta INTRODUCTION This report talks about three organizations which tried to bring innovations into the management of post-harvest management of agriculture produce. These three are selected in terms of scale they would be needing for replicability in other areas or scenarios. All talks about vegetable produce and this should be noted. WHY IS THIS IMPORTANT? The current annual production of fruits and vegetables combined in India is 227 million tonnes (77 for fruits and 150 for vegetables) and the compounded annual growth rate for the same ranges between 5-6 percent. As per Bennett’s law, as the economy grows and per capita income rises, the consumers shift from staple dietary products to high value products like fruits and vegetables. So, the demand of fruits and vegetables is going to grow exponentially in the coming years. However on the other hand, India is incurring post-harvest losses of more than 2 lakh crore every year and only 22% of the fruits and vegetables produced reach the wholesale market. Clearly, there is a significant need for alternative marketing channels for reducing Post-Harvest losses. While there are production constraints, research also shows the following supply chain post-harvest constraints: 1 1) Post harvest losses resulting in huge economic loss 2) Unplanned and non-existent infrastructure 3) Unable to build economies of scale 4) Insufficient cold storage space 5) Inefficient transportation 6) Imperfect markets Along with it, the case of multiple intermediaries in post-harvest supply chain management adds up to marketing cost which reduces the share of farmer in the final price is not sustainable. The typical marketing infrastructure (supply-chain till reaching the market) for the marketing is as follows:1) Farmers 2) Agents or Auctioneers 3) Wholesalers 4) Cart vendors or retailers 5) Consumer Keeping this in mind, three models are discussed further. KAUSHALYA FOUNDATION- KNIDS GREEN PVT. LTD. Kaushlendra Kumar, an IIM-Ahmedabad alumnus started this venture to increase the potential and income of small farmers. NGO team works towards capacity building of farmers whereas KNIDS try to provide assured market for the produce of small and marginal farmers. In this model, NGO kaushalya foundation provides all the back end support. The details of their intervention is as follows:1) Baseline study to understand key aspects such as crop suitability, production volume potential, understanding existing infrastructure and present marketing platforms available to farmers. 2) The specific clusters based on their potential discovered through baseline study are identified and customized implementation plan is formulated. 2 3) Execution of plan starts in which they call as Farmer interest Groups (FIG’s) are formed. 4) These FIG’s are trained and exposed to field demonstrations of scientific practices. 5) In recent times, the model has evolved to form Farmer producer companies also. Why does this evolution towards FPO’s? Aggregation models holds major significance for small and marginal farmers in increasing their income and making them economically viable. Actually aggregation brings in both cost reduction and increase in price realization. Cost reduction through minimization of input costs and resource pooling. Price realization as scale builds up the larger access to markets and also further increasing the bargaining power. Apart from this, the aggregation models in the form of FPO’s can attract incentives and policy assistance from institutions like SFAC (small farmer’s Agri-consortium). FPO’s also increases the access to finance and already discussed availability of inputs at competitive prices. Role of NGO in the model Kaushalya foundation’s concept is collective production and marketing through farmer’s organizations. Presently, its operations are in four blocks in Bihar with an estimated base of 3500 farmers. Farmer Producer Company in each block is headed by a block project manager with 8 local resource personnel supporting him. Interestingly, the block project manager designate is a farmer himself with track record of leadership. He monitors the field activities and acts as a liaison between NGO and farmer Producer Company. The local personnel do all the extension services like imparting technical training for scientific crop management. The NGO plays a critical 3 role in linking farmer to KNIDS which acts as the ultimate link of the valuechain in this model. The role of KNIDS Green Knids Green bare-beginnings were with an idea of selling pre-packaged branded vegetables through refrigerated pushcarts. The model scaled up through association of NGO as it strengthened the procurement. Knids Green primary processing and distribution centre is located in Patna with an area of 10,000 square meters. This point is the aggregation point and cleaning, sorting, grading, packaging, branding and bar coding happens at this place. It has storage capacity of 200 metric tonnes and cold storage capacity of 10 tonnes. Cold storage is of low cost innovation. KNIDS Green uses 1 ton capacity pickup trucks to bring produce from collection centre to distribution centre. KNIDS GREEN also possesses 30 push carts and a vegetable retail store. The operations At present, KNIDS Green is procuring around 45% from farmers (total statistics given later) and 55% from the whole sale market. It particularly procures certain vegetables like Potato, Onion and Tomato from whole sale market. Procurement from farmers (direct procurement) is a daily activity and it happens through 15 collection centres which are located in a 50 km radius in four blocks. Payments are made weekly. Patna mandi price is the base for price fixation to make payments. The vegetables are cleaned and sorted in primary processing centre and then packed in plastic bags. The vegetables are branded as “Samridhi” and bar coded. The vegetables are sold through refrigerated push carts using low cost technology of temperature control. Presently existing 30 push carts are 4 operated by road side vendors (hired employees). The carts location is a strategic placement considering the potential sales. Each cart is estimated to sell Rs.3000 to Rs.4000 per day. The company also runs a retail store by name “Bihar Fresh.” Customers can buy through the website and can avail home delivery. The institutional sales are also a proportionate chunk where hotels, restaurants and caterers form the pie. These sales are through a forward contract of one year. The contract agreements doesn’t contain the price and it depends on referral price i.e., Patna mandi. From farmers’ perspective, KNIDS model seems superior to traditional mandi model as farmer doesn’t incur transportation cost, transportation losses, shrinkage losses and commission agent charges. These costs are expected to be 25% - 40% of the final price realization thus catering a huge value to the customer. (Commission agent himself charges 10% of the final price realization). Advantages of this model Aggregation and cluster based approach is building up scale and it’s easy to disseminate technology as communication becomes quite easy. Spot pick up of the produce offering both comfort and value to the farmer. Forward Contracts with Ho-Re-Ca segment adds certainty to the model and also provides chance to cultivate high-value exotic vegetables suitable to the agro-climatic conditions. Sale through refrigerated carts gives required mobility to strategic locations, provides advertisement for brand Samridhi. Refrigration is a low-cost innovation providing value to customers in the form of fresh vegetables. Branded and bar coded products providing assurance to customers in terms of quality and eliminating the inconvenience of bargaining which is high in vegetable sales. 5 Final take on the model KNIDS achieved break-even in a few initial years only and this model brings in certain value to both farmer and customer by reducing layers of intermediaries in the model. This also brings new things to vegetable sales like branding, barcoding etc. But the point also to be noted is that the further scaling up of model requires more investment in infrastructure. The front player which is a private player determines the scalability of this model. In short, this model suffers from scalability issues as of now because of limited procurement capability of the front-end KNIDS GREEN and this is the top reason for not being able to procure the entire produce from the farmer Institut Refriger ional Growth ated sales Refriger in carts Instit ated refriger contribu ution Volume carts ated tion (in contribu carts total sales institutio revenu in al contrib Growth ution in in total Financi metric Growt Revenue tion (in segmen revenue (in nal sales e al year tonnes) h (in ₹’s) ₹’s) in %age ₹’s) segment t 200708 758580 379290 50% 200809 6 90 50% 3896 720 860% 8658885 200910 %age 3792 75 4762387 1156% 55% 1232016 1540 114% 20881641 8 498 927% 45% 120% 41% 8561 159% 59% 473 in 2010- 2162799 2310 11 50% 34883867 201112 76% 2650 15% 41220082 3 24% 65% 2281014 2320 -12% 38016901 1 -4% 24% 7029 76% 35% 5% 40% 1520 -15% Volume (in metric tonnes) 3000 2500 2000 1500 1000 500 0 639 1442 Analysis based on the Financial Summary 7 62% 2679305 201213 8 8218 60% 6760 Revenue 50000000 40000000 30000000 20000000 10000000 0 Revenue Vs Volume Growth 150 100 50 0 -50 2009-10 2010-11 Volume Growth 8 2011-12 2012-13 Revenue Growth Per tonne Growth percentage 20 15 10 5 0 2008-09 2009-10 2010-11 2011-12 2012-13 MARKET LED EXTENSION BY SYNGENTA FOUNDATION INDIA Syngenta Foundation India is a not for profit entity supported by Syngenta Foundation for Sustainable Agriculture and Syngenta India. Apart from many other programmes, Syngenta Foundation India (SFI) is running a program called “Market led extension” in which it is raising small and marginal farmer’s (Vegetable growers mainly) income through collective marketing. Though SFI works in 6 project locations, we chose to look at SFI-Jawahar as it is the most successful among other project locations. In Jawahar area, the tribals are more tilted towards subsistence paddy farming and it educates farmers about vegetable crops as they fetch higher income. It follows a cluster based approach and it identifies potential villages based on the farmer profile, possible acceptance for scientific practices and then it intervene in those villages to support vegetable cultivation. 9 The surveys are also conducted to assess the demand of vegetables in the nearby markets. Crop planning actually happens in link to the demand of various vegetables across various time-lines. They do sensitivity analysis to link harvest times and market demand to fetch optimal price for the farmer. SFI works in 6 clusters of villages in Jawahr with 3 NGO’s. A field officer for every cluster is appointed by NGO through the funding received from SFI. A support of 7 member expert team in Agriculture is provided by SFI who takes care right from sowing, intercultural activities, and marketing issues. SFI supports farmers in different ways and in different stages which can be broadly classified as following:Pre-production Support Primarily, this model works on the basis of aggregation model. SFI forms groups with 10-15 farmers and these groups are formed based on the farmer’s cultivation interests mainly. Training related to procurement of inputs, raising seedlings, managing nurseries etc., are given through different techniques. Improved techniques are shown to them through field demonstrations, pre-sowing exposure visits etc. Production support Crop planning is a function of agro climatic zone, resource availability and marketability analysis. In Kharif, slopy areas (Jawhar is a hilly-area) will be used for vegetable cultivation. Field preparation, spray schedules of pesticides, fertilizer use are closely monitored. Marketing Support 10 Price information is the important market support in this model. The regular price information in the nearby mandis is being provided to the farmers thus aligning the post-harvest activities of the farmers towards better price realization. The contacts with commission agents at mandis helps SFI in getting timely price information which is provided to farmers through field staff. Generally the group leaders coordinate with field staff in these activities. This helps farmers in making decisions such as harvesting time, location to sell etc., other support in the form of consultancy for packaging material, transportation of the produce. For aggregation of produce, a low cost collection centre has been constructed which is used by various groups. The pickup trucks of 2 tonnes capacity are available to farmer groups to use on shared basis and the produce is transported to mandis through these. Farmers groups bear all the costs though credit support may be provided in same cases. Though at very minimal scale, SFI also provides export linkage to chilli farmers. The export linkage is estimated to increase the returns by 10- 12 %. In case of this linkage, the produce is also collected from farms thus no transportation cost incurred by farmers. Analysis In short, the model is such that SFI builds the scale of the activities through aggregation model. It enables the farmers to procure inputs in aggregation thus making them avail certain discounts. On the other hands, farmers to sell their produce to mandis through collective transportation. The beforehand available price information brings the certainty in decisions regarding transportation of produce. This reduces the cost of irrelevant transportation which is quite common and significant for other farmers. Sometimes, high transportation cost makes the economies unviable because of the prevailing 11 market prices. The support of packaging material and handling material (like crates in case of tomatoes) reduces the wastage during transportation. Impact analysis of the model The aggregation model which on back-end becomes collective farming and marketing of produce in clusters on front-end increases the production scale and brings down the costs due to sharing of resources in every form. Cluster approach being crop-specific makes market linkage quite feasible. The target of this model being poor tribal farmers, it takes a lot of effort to make it a feasible standalone sustainable enterprise. But cluster based marketing approach and collective production considering the marketability and pooling of resources keeps this model scalable. Presently SFI is trying to focus on institutional building by converting this into Farmer Producer Organization on one side and micro-enterprises on other side like poly house nurseries, agri-entrepreneurs on other side. Still, Price volatility in vegetables is an issue and the institutions addressing this issue is a highly optimistic take. 12 KRISHI STAR MODEL (Identifying niche products for price stabilization) The idea is to identify products suitable for niche markets and to develop them in house from the raw material available with farmers. The first product identified was “peeled tomatoes” which is used in pastas. The restaurants used to import. Krishi star team identified that the peeled tomatoes can be developed in India with minimal cost and identified 400 restaurants in Mumbai alone as a market in which they could capture around 40 restaurants till now. Krishi star procure tomatoes from a BAIF supported FPC’s and peel them in a mango-pulp factory which they hire for the time when it is not used for mango pulp processing. Then they market the product through “Krishi Vita” Recently they got funding of ₹18 lakhs from a CSR arm of an MNC to identify and develop more such products 13 REFERENCES 1. Kaushalya Foundation-KNIDS, Rekha Kumari, http://www.kaushalyafoundation.org/ 2. Krishi star, Bryan Lee, www.krishistar.com 3. Syngenta Foundation India, Baskar Reddy, Executive Director, http://www.syngentafoundation.org/index.cfm?pageID=182 4. http://www.fao.org/fileadmin/templates/ess/documents/meetings_a nd_workshops/GS_SAC_2013/Improving_methods_for_estimatin g_post_harvest_losses/Final_PHLs_Estimation_6-13-13.pdf 5. http://tnau.ac.in/eagri/eagri50/HORT381/pdf/lec01.pdf 6. http://articles.economictimes.indiatimes.com/2013-0901/news/41663310_1_fruits-vegetable-production-harvest 7. http://www.apcoab.org/uploads/files/1312289562PHT%20Proceed ings.pdf 14