Math-in-CTE Lesson Plan Template Lesson Title: Toe in Toe Out° Author(s): Barry Tatelbaum Lesson # Phone Number(s): (973) 412-4102 Auria Torres (973) 412- 4413 E-mail Address(es): btatelbaum@essextech.org atorres@essextech.org Occupational Area: Automotive Technology CTE Concept(s): Range & Tolerances, Vehicle Readings vs Manufacturers Specifications, Vehicle Adjustments Math Concepts: angles, degrees Lesson Objective: Students, using the correct alignment equipment, will be able to rectify necessary adjustments. Supplies Needed: Power Point, Handouts, Visual Aids, Alignment Machine & Simulator. THE "7 ELEMENTS" 1. Introduce the CTE lesson. The owner of a vehicle has an unusual condition related to the steering wheel position. When the vehicle is being driven straight the steering wheel is off center. The steering wheel has to be held crooked to go straight. What could cause this type of situation? Toe Angle: The toe angle identifies the exact direction the tires are pointed compared to the centerline of the vehicle when viewed from directly above. Toe is expressed in either degrees or fractions of-an-inch, and an axle is said to have positive toe-in when imaginary lines running through the center lines of the tires TEACHER NOTES (and answer key) Note: Teacher will provide visual aids demonstrating the “TOE” as it relates to the vehicles alignment geometry. intersect in the front of the vehicle and have negative toeout when the diverge. Toe is stated as (IN) positive if the front of the tire is pointed in towards the vehicle. Toe is stated as (OUT) if the front of the tire is pointed away from the vehicle. Toe specifications and readings decimals, millimeters, or, degrees. are displayed in Toe specifications are expressed as totals of the front and rear axle. Ex. L/F @0.10° & R/F @ 0.20° = 0.30° total Toe. When toe is off on either rear wheels, it creates a thrust angle. The Thrust line dictates the position of the front wheels when driving straight. It is therefore imperative that the rear wheel toe settings be adjusted to manufactures specifications. On this vehicle, the front wheels are not aligned to the rear thrust line. This can happen from normal wear and stress, whether your vehicle has adjustable or non adjustable rear suspension. To steer straight ahead, you would have to steer the front wheels slightly to the right. A common result would be that the vehicle would "dog track" and possibly "pull" to the side. Of course, the angles are exaggerated so you can more easily see the condition. But it takes only a small misalignment to create problems. For vehicles with non-adjustable rear suspensions There are certain math concepts needed to have an understanding of “Toe Angles”. Angles and decimal measurements are used to determine tolerance ranges compared to manufactures specification. Math skills needed decimal degrees, angles, tolerance, addition, subtraction. 1. Angle readings are measured at all four wheels. 2. The steering is centered. 3. Front wheels are referenced to rear thrust line and set to specifications. Result - All four wheels are parallel and the steering wheel is centred. For vehicles with adjustable rear suspensions 1. Angle readings are measured at all four wheels. 2. Rear wheels are set to specification. (Rear thrust line corresponds to vehicle centerline.) 3. Steering wheel is centered. 4. Front wheels are referenced to the rear thrust line and set to specification. Result: all four wheels are positioned straight ahead and parallel, and the steering wheel is centered. 2. Assess students’ math awareness as it relates to the CTE lesson. Describe an example of a “tolerance” range? List the basic angles you are familiar with? Define the meaning of parallel and perpendicular. Review the process of converting measurements through the use of a table of measures. Conversion Factors: 1” = 25.4mm 1° degree = 1” 3 Work through the math example embedded in the CTE lesson. Solution A A vehicle enters the shop with the complaint of a crooked Tolerance range front Total Toe. 0.05° to -0.45° steering wheel. The vehicle is a 2000 Ford Taurus. The Toe L/F @0.10° & R/F @ 0.20° = 0.30° Total Toe (out of tolerance specifications are: Front Total Toe –0.20° preferred setting. range.) Tolerance range of 0.05° to – 0.45°. Rear Total Toe -0.36° Tolerance range rear Total Toe –0.11° to -0.61° preferred setting. Tolerance range of -0.11° to – 0.61°. The vehicles alignment readings have been taken. Results: L/F Wheel 0.10° R/R @ 0.18° & L/R @ -0.32° = -0.14° Total Toe (within tolerance range.) R/F Wheel 0.20° R/R Wheel 0.18° To achieve the preferred specification: L/R Wheel -0.32° Front L/F wheel reading 0.10° Requires a adjustment of -0.20° Front R/F wheel reading 0.20° Requires a adjustment of -0.30° Define what numbers are the limits for an acceptable readings within the tolerance range. Draw a line chart showing preferred Rear R/R wheel reading 0.18° Requires a adjustment of -0.36° and tolerance range. Rear L/R wheel reading -0.32° Requires a adjustment of +0.14° Which wheels will need to be adjusted and by how much to achieve the preferred Toe setting. 4. Work through related, contextual math-in-CTE examples. Example A A 2010 Cadillac has been scheduled for an alignment. Customer states poor tire wear. Manufactures TOE specifications: Front Total Toe 0.20° Tolerance ± 0.20° Rear Total Toe 0.20°Tolerance ± 0.20° Solution Vehicle Readings L/F Wheel -0.20° R/F Wheel 0.10° L/R Wheel 0.50° R/R Wheel 0.10° Which Wheels are within the acceptable tolerance range? Which wheels need be adjusted and by how much to achieve the manufactures preferred setting ? 5. Work through traditional math examples. To go from To Multiply by cm in 0.3937 in cm 2.54 m ft 3.2808 ft m 0.3048 Km mi 0.6214 mi km 1.609 1. Use the chart and a calculator to convert each measurement. Make 1A. 16in = 40.6 cm (answers are rounded to the nearest tenth) sure to show all work, round your answer to the nearest tenth. B. 36 mm = 1.4 in A. 16 in = ________cm B. 36 mm = _______ in C. 66 cm = 26 in C. 66 cm = _______ in 2. Use a number line to indicate the range of values represented by 2A. the following specifications. A. 4.320 ± .225 B. 5 3 1 ± 8 8 C. 2.760 ± .125 B. 4.095 4.320 4.545 5¼ 5 3 8 5½ C. 2.635 3. Use the number lines created in exercise 2 to write the ranges as compound inequalities. 2.760 3A. 4.095 ≤ v ≤ 4.545 A. B. 5¼ ≤ v ≤ 5½ B. C. 2.635 ≤ v ≤ 2.885 C. 6. Students demonstrate their understanding. 2.885 7. Formal assessment. Utilizing alignment machine simulator, students will identify toe readings and compare to manufacturers specifications. Students will be able to determine the necessary degrees of corrections for front and rear axles. NOTES: