Northeastern Oklahoma A&M (NEO) Miami, OK Process Technology (PTEC) program http://neo.edu/Academics/MathScience/ProcessTechnology What does a Process technician or operator do? Process technicians (or Operators) in manufacturing are responsible for: Insuring safety procedures are in place and practiced Performing Process monitoring Insuring quality of the product by conducting in-process inspections Utilizes problem solving process to address safety, quality, delivery & cost related issues Communicates with other team members & supervisors as a part of daily shift start-up or on-going basis on ways to improve safety, quality, delivery and cost. Performs daily preventive maintenance of the equipment & process Conducts testing and sampling of the in process product Collects & analyzes key production data Participate in Continuous improvement activities What is Process Technology? Processes that take quantities of raw materials and transform them into useful products. Process industries are as diverse as: Oil & Gas (Production/refining) Chemical Manufacturing Mining Power generation Water & waste water treatment Food & Beverage Pharmaceuticals Paper & pulp Ethanol production Curriculum Program Requirements Courses Section A: Gen. Ed. Requirements: 18 Hours Technical/Occupational Support: 15 hours selected from: Course objectives and textbooks by CAPT Freshman Composition I ENGL 1113 First Year Experience FYE 1011 Introduction to Process Technology PTEC 1003 Freshman Composition II or Technical Writing ENGL 1213 or ENGL 2333 College Algebra MATH1513 Instrumentation PTEC 1214 Principles of Chemistry CHEM 1215 Process Technology Equipment PTEC 2124 Business Ethics BADM 2133 Safety, Health and Environment PTEC 2013 Introduction to Speech Communication SPCH 2713 Process Quality PTEC 2023 American History HIST 1493/1493 Government POLS 1113 Psychology/Sociology PSYC 1113/SOCI 1113 Computer Proficiency CS 1103 Process Technology Systems PTEC 2134 Process Technology Operations PTEC 2224 Internship in Process Technology PTEC 1513 Tulsa Community College Tulsa, OK Process Technology Program http://www.tulsacc.edu/degrees-and-programs/catalog/catalog-2014-2015/course-descriptions-20142015/process-technology PRCT 1123 - Introduction to Process Technology Introduction to process operations in the petrochemical industry including: operator roles, responsibilities and expectations; plant terminology; safety and environmental responsibilities; applied organic and inorganic chemistry; applied physics; plant equipment, utility systems; product handling; flow diagrams; general process overviews; basics of process control; and plan organizations. This course will expose students to an overview of the Process Technology certificate/degree program, including the mental and physical requirements of the Process Technician career. Plant tours will be conducted. PRCT 1133 - Safety, Health & Work Practices Introduction to occupational safety, health and environmental practices and associated equipment including: safety mindset and attitude; personal safety equipment; general safety policies and procedures; hazards communications; HAZWOPER/emergency response; first aid and CPR; industrial hygiene; exposure monitoring; and environmental compliance. This course will give students an overview of various governmental regulations mandated by OSHA, EPA, SARA, RCRA, DOT, NFPA, etc. PRCT 1134 - Process Organic Chemistry This terminal course in organic chemistry covers general principles, methods of preparation, reactions and uses of both acyclic and cyclic compounds. Not open for credit to students who have credit in CHEM 2145 or CHEM 2245. Does not substitute for CHEM 2145 or CHEM 2245. Prerequisite: Appropriate placement test score or a grade of “C” or better in MATH 0003. PRCT 2024 - Process Tech I (Equipment) This course involves the fundamental and operating considerations of Process Equipment such as: valves and piping; pumps and compressors; generators; turbines; motors; lubrication systems; heat exchangers; furnaces and boilers; towers; drums; separators; and reactors. This course will examine thermodynamic and hydraulic aspects, as well as the mechanical characteristics of plant equipment. Prerequisite: PRCT 1123. PRCT 2034 - Industrial Instrumentation This course is designed to introduce the student to a simple pneumatic control loop. Specifically, the student will be introduced to pressure, temperature, level and flow transmitters and the various transducers used in the detection of changes in process variables; pneumatic controllers, valve positioners, control valve types, pneumatic relays and the null-balance system are also included as part of the control loop. Prerequisite: PRCT 1123. PRCT 2134 - Process Tech II (Systems) A familiarization with the general types of processes found in the chemical and refining industry including: distillation and fractionation; reaction; absorption; adsorption; extraction; stripping; cracking; reforming; alkylation; delayed coking; hydroprocessing; and sulfur recovery. This course also includes an explanation of product blending and water treatment, as well as steam and electrical power generation. Prerequisite: PRCT 2024. PRCT 2224 - Process Tech III (Operations) This course will concentrate on the duties, responsibilities and expectations of the Process Operator with emphasis on understanding and adherence to procedures associated with start-up, shutdown, normal and temporary plant operations. Equipment monitoring, preventative maintenance, training and response to abnormal and emergency operating conditions are stressed as they apply to the work crew and operations team. Students will receive a “sense of reality” regarding the career of a Process Technician, including tips on adjusting to shift work, diversity in the workplace and communicating with the work team and customers. Prerequisite: PRCT 1123, PRCT 2024 and PRCT 2134. The time required for laboratory may vary by course. Please refer to the course syllabus for more information. Northern Oklahoma College (NOC) Enid, OK http://www.noc.edu/processtechnology Curriculum http://www.noc.edu/Websites/northok/files/Content/1828112/Process_Tech_Degree_Sheet-2014.pdf Associate in Applied Science Degree Northern Oklahoma College Division of Math & Engineering Engineering and Industrial Technology - Process Technology Option PROGRAM REQUIREMENTS Credit Hours GENERAL EDUCATION ............................. 27 COMMUNICATIONS ENGL 1113 English Composition I .......... 3 SPCH 1713 Intro. to Oral Comm. ........... 3 HISTORY AND GOVERNMENT HIST 1483 American History to 1865 (or) HIST 1493 Am. History Since 1865 ... 3 POLI 1113 American Government ......... 3 MATHEMATICS MATH1133 Technical Math (or) MATH 1513 College Algebra ................ 3 SCIENCE CHEM 1114 Concepts in Chemistry ....... 4 PHYS 2104 Concepts in Physics ............ 4 ORIENTATION ORNT 1101 Freshman Orientation ....... 1 GENERAL EDUCATION ELECTIVE BSAD 1103 Intro to Business (or) ECON 2123 Microeconomic Principles. 3 PROGRAM REQUIREMENTS ...................... 37 CS 1113 Computer Concepts .................... 3 CHEM 2014 Process Organic Chem .......... 4 PTEC 1113 Intro to Process Technology .... 3 PTEC 1313 Safety, Health & Work Pract .... 3 PTEC 2014 Process Tech I-Equipment ...... 4 PTEC 2024 Industrial Instrumentation ........ 4 PTEC 2124 Process Tech II-Systems ....... 4 PTEC 2214 Process Tech III-Operations .... 4 PTEC 1124 Process Troubleshooting ......... 4 PTEC 2243 Principles of Quality ................ 3 PRDV 2321 Professional Development ...... 1 Optional/Electives PTEC 2301 Industrial Observation ............. 1 ENGL 1223 Technical Writing...……….......3 TOTAL CREDIT HOURS ............................. 64 PROGRAM REQUIREMENTS Credit Hours FIRST SEMESTER ....................................... 14 ENGL 1113 English Composition I ................ 3 MATH1133 Technical Math (or) MATH 1513 College Algebra ............................................ 3 ORNT 1101 Freshman Orientation ................ 1 PTEC 1113 Intro to Process Technology ...... 3 PTEC 2024 Industrial Instrumentation ........... 4 SECOND SEMESTER .................................. 17 PHYS 2104 Concepts in Physics .................. 4 CS 1113 Computer Concepts ........................ 3 HIST 1483 American History to 1865 (or) HIST 1493 Am. History Since 1865 ............ 3 PTEC 2014 Process Tech I-Equipment ........ 4 PTEC 1313 Safety, Health & Work Pract ...... 3 THIRD SEMESTER ....................................... 18 CHEM 1114 Concepts in Chemistry ............. 4 PRDV Professional Development................. 1 POLI 1113 American Government ................. 3 SPCH 1713 Intro. To Oral Communication .... 3 PTEC 2243 Principles of Quality .................. 3 PTEC 2124 Process Tech II-Systems ........... 4 FOURTH SEMESTER ................................... 15 CHEM 2014 Process Organic Chemistry ...... 4 BSAD 1103 Intro to Business (or) ECON 2123 Microeconomic Principles. ............................. 3 PTEC 2214 Process Tech III-Operations ...... 4 PTEC 1124 Process Troubleshooting ........... 4 This is a suggested sequence timeline only. A student may require more than four semesters to complete an Associate in Arts degree. The Associate of Applied Science Degree program in Process Technology was developed in partnership with the Conoco/Phillips, British Petroleum, Sunoco, Valero, Sinclair, and other petrochemical corporations. It is designed to provide the student with entry level training to become a Process Technician in the petrochemical industry. Current Partners include: Phillips 66 Refining, Pipeline, and R&D Koch Industries, OG&E, Tessenderlo Kerley Industries, Oklahoma Municipal Power Authority,NRCA Refining. Career Opportunities Industry Petrochemical Process Technician Process Technician Refinery NOC evaluates students for placement into either foundational or college-level courses, whichever will lead to the greatest possibility of student success. Academic placement is determined either by ACT test scores or by COMPASS testscores. These tests are administered in the Testing Center at NOC. Based upon the scores, some or all of the following six (6) courses may need to be taken: