RESOURCES PTE LTD 59 WOODLANDS IND PK E2, Co. Reg. No. 200101754G SINGAPORE 757476 TEL: 64649959 FAX: 64649949 20 August 2013 From: Senior Safety Manager To: General Manager Subj: #40-2013, ACTIVITY HAZARD RISKS ASSESSMENT FOR THE CONSTRUCTION OF A PARKING LOT ACROSS FROM FONG’S CORNER AT PSA SEMBAWANG Ref: (a) Ministry of Health, MH 34:20/24-5 Vol. 4 1. Per reference (a), this risk assessment was completed to address hazards to workers constructing a new parking lot across from Fong’s Corner at PSA Sembawang. The purpose of this document is to identify specific hazards, indentify those individuals most at risk, evaluate those hazards for severity and likelihood of occurrence, and recommend corrective actions that will eliminate or minimize risk to workers performing this installation work. This AHA will be reviewed periodically and updated as needed to reflect changes in working conditions, processes or addition of new materials or equipment. The following are included as accompanying documents: a. Inventory of Work Activities (Page 3) b. 5 Point Activity Risk Matrix (Page 6) c. Risk Assessment Form (Page 7) 1 d. List of PNH Competent People (Page 12) 2. Please address any questions or concerns to me at 8205 8249 or lee_wilson@pnhgrp.com. Respectfully, T. L. Wilson 2 Risk Assessment Form #40-2013, Activity-Based Risk Assessments for Construction of a New Parking Lot Across from Fong’s Corner at PSA Sembawang Inventory of Work Activities Company: PNH Resources LTD PTE 20 August 2013 No. Process Description Work Activities Engineering 1 Engage the services of all required Registered Professional Structural or Civil Engineer to design and provide all aspects of the new construction of concrete pavement including all other related work for the completion of this project. 2 Site Preparation Provide and install safety signage, notices, and barricades/dust barriers to secure the area from the surrounding offices and work areas that remain operational during this construction. 3 Vegetation and Refuse Remove, clear and dispose of shrubs and scattered vegetation within the bounds of the Clearing proposed parking area. Stumps and roots shall be removed completely prior to the preparation of the base of the parking lot. Clear all rubbish such as broken concrete, stones and scarps. All collected materials shall be disposed to the contractor’s own authorized dumpsite on a daily basis. 4 Demolition, Excavation and Hack and remove existing concrete and brick barrier separator located at the mid part of the Disposal vacant lot. Hack and remove existing asphalt and concrete pavement within the bounds of the proposed parking lots. Existing fill material is to remain. Hack and remove the abandoned drainage ditches at the vacant lot. Excavate the top soil down to good substrate material and remove off site as needed. 5 Sub-grade and base Recondition as necessary and compact the approved sub-grade to maximum compaction prior preparation to spreading of selected fill for sub base. Perform compaction test to the prepared base in accordance with the location recommended by the site engineer. No installation of formworks and reinforcement shall be allowed unless it passes the required compaction test. 6 Construct Drainage System Design, supply and construct an approved reinforced concrete drainage system on compacted gravel base on compacted sub grade. Construct a new cut off free drain and connect to existing 3 7 Construct Concrete Pavement for Parking Lots 8 Prepare surfaces for painting and paint per plan drainage ditch. Install hot dipped galvanized vehicular grade heavy duty removable steel gratings to new drainage ditch. Repair the damaged portion of the existing drainage ditch along the roadways at two sides of the new parking area and over other sections of the existing drains including where the new drains discharge into the existing drains. This includes the removal and disposal of all accumulated silts and dirt blocking the drainage flow. Design, supply and construct minimum 150mm thick new reinforced concrete pavement with thickened edges for the parking lots including hardcore, backfilling, required reinforcement, etc. The reinforced concrete shall be designed to withstand 30 tons of weight. Construct reinforced concrete ramp at the entrance and exit of the new parking lot and in compliance with the latest local standards. The lowest point of the ramps shall be provided with transition cut and in-line or matching level with the existing asphalt pavement of the roadway immediately fronting the site. The following markings as shown on the concept markings shall be completed: 1. Parking stalls for dumpsters (4) 2. Parking stalls for lorries (7) 3. Single 45° diagonal parking (24) 4. Back to back 45° diagonal parking (22) 5. Directional arrows as appropriate 6. Entry/Exit Markings (2 each) Supply, deliver and install new precast concrete bumpers to 57 parking stall (2 bumpers per stall), Prepare surface and apply (1) coat of primer and (2) coats of yellow paint to exposed surfaces of parking bumpers. 9 Cleaning and final works prior to opening lot to the Public 10 Heat Stress Supply and install signage on the PSA parking pavement for identification of lots. Contractor shall collect and dispose of all demolished materials. Contractor shall clean worksite and surrounding areas affected by the renovation works. Contractor must maintain good housekeeping at all times. Project site must be cleaned prior to securing each work day. Working in non-air conditioned spaces may place workers at risk of sustaining heat injuries or illnesses. (Page 10) 4 11 Competent Persons Listing of persons with particular areas of expertise and their hand phone numbers so that they may be contacted as questions arise during the course of this construction. (Page 12) 5 ACTIVITY RISK ASSESSMENT – MATRIX EMPLOYED TO QUANTIFY RISK Risk Criteria Severity (1-5, Lowest – Highest) Likelihood ( 1-5, Lowest - Highest) 1-Negligible Injuries: slight injury or health effect, 2-Minor Injuries: Injury or ill health requiring first aid treatment only 3-Moderate Injury: Injury requiring medical treatment or ill health leading to disability 4-Major Injury Disability: serious injury or life threatening occupational disease 5-Castrophic: serious injury resulting in fatality or irreversible health damage with death 1-Rare: very unlikely to happen, 2-Remote: not likely to happen most of the time, 3-Occasional: likely to happen sometime, 4-Major Injury Disability: likely to happen several times regularly, 5-Almost Certain: Likely to happen Risk Level (Severity x Likelihood) Trivial Risk : Tolerable Risk : Moderate Risk : Substantial Risk : Intolerable Risk : 1 to 2 (L) 3 to 9 (L) 10 to 19 (M) 20 to 24 (H) 25 (H) - First aid treatment injury, minor cuts or bruises, clean-up effort for environmental impact - First aid treatment Injury, minor cuts or bruises, clean-up effort for environmental impact - Temporary disability, lost time injury, outpatient treatment, minor or short term environmental impact - Serious Injury, permanent disability, major disruption and damage to equipment or structure, significant environmental - Fatality or fatalities, serious injury, permanent disability, major structural or equipment damage, detriment environmental The table above provides numerical methodology to quantify risk and to better prioritize hazard abatement. These values are the criteria for the Activity-Based Risk Assessments beginning on the following page. No catastrophic risk of any certainty was identified during the preparation of this risk assessment. Generally risk levels calculated at 9 and below are considered acceptable, manageable risk. However, those above nine should receive additional scrutiny to determine what steps are available to reduce overall risk including, administrative controls, substitution of a higher hazardous material for a less hazardous material, use of engineering controls or use of personal protective equipment (PPE). 6 Risk Assessment Form Activity-Based Risk Assessment Form Company: PNH RESOURCES PTE LTD, 59 Industrial Park E2, Singapore 757476 Process/Location: Construction of a Parking Lot Across from Fong’s Corner at PSA Sembawang Approved by: Joseph Lim (Name, designation) General Manager (Date) 20 August 2013 1. Hazard Identification Mr. Lee Wilson Senior Safety Manager 20 August 2013 Ref: Ministry of Manpower Regulations Last Review 20 August Date: 2013 2. Risk Evaluation 1a 1b 1c 1d 2a No Work Activity Hazard Possible Accident/ Ill Health & Persons at Risk Engineering Staff assigned to this project Existing Risk Control (if any) 1 Engineering services/work Ergonomic injuries from prolonged time in one position or from repetitive motions. 2 Site Preparation – Posting of cautionary signage and erection of barricades to isolate the work site Musculoskeletal from lifting barricade materials and pounding nails to post signage. Persons assigned to this phase of work Training with regards to methods that can be employed to prevent these types of injuries including: 1. Take breaks as needed, 2. Vary positions when working 3. Do stretching exercises at the work desk to alleviate stress/strain Training alerting workers how to avoid these types of injuries. 7 Next 01 March 2014 or Review more often as Date: needed 3. Risk Control 2b 2c 2d 3a 3b Severity Likely hood Risk Level Additional Risk Control Action Officer Designation 2 1 2 Report any and all incidences of real or suspected repetitive motion injuries to the Safety Department Senior Safety Manager 2 2 4 Training should include: 1. Proper lifting techniques, use legs, keep back straight, & keep load close to the body 2. Don’t twist /turn with load 3. Use the “Buddy” System 4. Inspect the path to be taken prior to carrying the load Senior Safety Manager No Work Activity Hazard Eye Hazard from flying debris 3 4 Vegetation and Refuse Clearing Demolition, Excavation and Disposal Possible Accident/ Ill Health & Persons at Risk Persons assigned to this phase of work Severity Likely hood Risk Level Sight protection is issued to all PNH workers and they receive training on the proper use of this equipment, anatomy of the human eye and emergency treatment of eye injuries. Training alerting workers how to avoid these types of injuries. 2 2 4 If the worker feels safety goggles do not provide sufficient protection, safety goggles are available in the Safety Office. Senior Safety Manager 2 2 4 Training should include proper bending techniques, i.e. don’t bend over and pull with the back. Squat down grabbed the vegetation and use legs to provided force. Senior Safety Manager Training is also provided to workers several times a year as part of their normal training curriculum and repeated during the pre-construction brief as needed. Training should be updated on the Sight Conservation Program prior to beginning this phase of work. If the worker feels safety goggles do not provide sufficient protection, safety goggles are available in the Safety Office. The Safety Department has the capability to do noise surveys and should be contacted to coordinate a noise survey to rule out the need for double hearing protection Senior Safety Manager Report all incidences of suspected “white finger disorder” to the Safety Office Senior Safety Manager Existing Risk Control (if any) Musculoskeletal from bending, turning, pulling vegetation and wielding tools to assist with this operation Noise from operating vegetation removing equipment Persons assigned to this phase of the operation Persons operating this equipment Hearing protection is issued to all PNH workers and replaces as needed 2 2 4 Eye Hazard from flying debris Persons assigned to this phase of work 2 2 4 Noise Hazard from hacking Persons operating the hacking equipment and other workers/ personnel who might be in the vicinity Persons assigned to operate this equipment Sight protection is issued to all PNH workers and they receive training on the proper use of this equipment, anatomy of the human eye and emergency treatment of eye injuries. Training and the issuance of hearing protection devices and also enforcement of their use. 3 3 9 Training on the hazards of vibration including developing “white finger” 3 2 6 Vibration – from operating hacking equipment 8 Additional Risk Control Action Officer Designation Senior Safety Manager Senior Safety Manager No 5 6 Work Activity Sub-grade and base preparation – Operation of compaction equipment Construct Drainage System 7 8 Painting of concrete bumpers as per plan disease. Existing Risk Control (if any) Severity Likely hood Risk Level Training as discussed above in section 2 2 2 4 As discussed above in section 2 Senior Safety Manager Persons assigned to operate the compaction equipment Training on the hazards of vibration including developing “white finger” disease. 3 2 6 Report all incidences of suspected “white finger disorder” to the Safety Office Senior Safety Manager Noise Hazard Workers operating the compaction equipment 3 2 6 Pre-construction brief shall include a review of the principles of hearing conservation. Senior Safety Manager Sight Hazard from flying debris Workers in the vicinity and the equipment operators may be at risk Persons assigned to the construction of the drainage ditch system Workers are provided with hearing protection which is required when operating compaction equipment Workers wear sight protection when performing this work 2 2 4 Secure the area from all unauthorized personnel prior to beginning work and maintain worksite controls at all times. Senior Safety Manager Training as discussed in section 2 above 3 2 6 As discussed in section 2 above. Senior Safety Manager Sight protection (safety glasses) and training prior to beginning this project in addition to normal routine training on this subject. Rubber gloves are available for issue if required by workers, keep paint off of skin as much as possible. Good work practices will greatly reduce the risk of worker exposure via skin contact. 3 2 6 Report any and all eye injuries to the safety office so they can be investigated. Senior Safety Manager 2 2 4 Hazard Musculoskeletal from moving debris from the worksite Vibration – from operating compaction equipment Musculoskeletal from moving materials and manipulating drainage pieces into position Sight Hazard from flying debris Skin Hazard from paint Possible Accident/ Ill Health & Persons at Risk Persons involved with this task Persons assigned to the drainage system construction Persons physically doing the painting on this project 9 Additional Risk Control Action Officer Designation Senior Safety Manager No Work Activity Hazard Exposure to paint vapors 9 10 11 Cleaning and final works prior to opening lot to the Public Removal of material from the jobsite by waste disposal truck Exposure to heat while working outdoors Possible Accident/ Ill Health & Persons at Risk Persons physically doing the painting on this project Musculoskeletal from bending, lifting and carrying materials to be disposed of. Persons assigned to this phase of work Sight Hazard from flying debris associated with the cleanup of this space. Traffic Hazard – Resulting in accidents/injuries or worse. Persons assigned to the cleanup of this work site. Individual driving the waste truck and others on the highway. Heat Cramps Heat Rash Heat Syncope Heat Exhaustion* Heat Stroke** *If not treated properly can progress to heat stroke. Severity Likely hood Risk Level Working outside in the open air will alleviate concern of overexposure to paint vapors. Risk is considered to be minimal. Training alerting workers how to avoid these types of injuries. 1 1 1 2 2 4 Sight protection (safety glasses) and training prior to beginning this project in addition to normal routine training on this subject. Use of only licensed drivers with proven good driving records. 2 2 4 2 2 4 3 2 6 Existing Risk Control (if any) Personnel performing work Training concerning heat stress, clean drinking water at all job sites, sufficient rest periods for workers in accordance with Ministry of Manpower Recommendations **Life Threatening and is a real medical 10 Additional Risk Control Action Officer Designation Senior Safety Manager Training should include: 1. Proper lifting techniques, use legs, keep back straight, & keep load close to the body 2. Don’t twist /turn with load 3. Use the “Buddy” System 4. Inspect the path to be taken prior to carrying the load Report any and all eye injuries to the safety office so they can be investigated. Senior Safety Manager Senior Safety Manager Senior Safety Manager Continue emphasis on heat injuries whenever safety training is conducted. Ensure that drinking water is always available for crews working in heat stress conditions. Ensure that all workers receive training on the Heat Stress Program observed by our company. Please refer to the attached table to recognize the various heat conditions to expect at specific temperatures. Senior Safety Manager emergency. Definitive medical assistance must be summoned. Heat Stress WBGT Temperature 27.78-29.39 C (82-84.9F) 29.44-31.06 C (85-87.9F) 31.11-32.17 C (88-89.9F) Above 32.22 C (90F) Heat Stress (Color) Green Yellow Red Black Condition Calculations: WBGT = WB X 0.7 + DB X 0.1 + GT X 0.2 Meter calibration should be manually verified every 3 months. Manual calculation must be + 0.2 the meter’s WBGT readout in Fahrenheit I II III IV Activity Level Discretion is required when planning heavy exercise for acclimatized personnel. Strenuous exercise and activity for new and un-acclimatized personnel during the first 30 days of heat exposure. Strenuous exercise should be curtailed for personnel with less than 12 weeks of training in hot weather. Physical training and exercise should be curtailed for all personnel (operational commitments excluded). Heat stroke likelihood is high under conditions of high exertion. 11 QUALIFICATIONS AND POINTS OF CONTACT FOR THIS PROJECT FROM PNH RESOURCES PTE LTD AND GOODMNAN ENVIRONMENTAL PTE LTD AUGUST 2013 Competent/Qualified Personnel: Lee Wilson - 8205 8249 QP/ First Aid CPR/ Heat Stress Program/ Respiratory Protection Program/ Hearing/Sight Conservation Program Alan Detoyato - 8216 5241 QP/ First Aid CPR/Electrical Lim Joseph – 9683 7072 CP/ Scaffolds/ Fall Protection Eng Yong Chye – 9626 9262 CP/Electrical/First Aid CPR/LOTO Equipment Used: Ladders/Scaffolds Hand and Power Tools First Aid Kit Eyewash Station LOTO Kit Fire Extinguishers Inspection Requirements: Training Requirements Inspect PPE daily and before use. Inspect first aid kit at least weekly. Inspect electrical extension cords before use Visual inspection of Fire extinguisher daily Daily Housekeeping of work areas Daily site safety inspections by Safety Manager and project Quality Control 12 Ladders/Scaffolds Proper Lifting Techniques First Aid/CPR Emergency Telephone Numbers Daily/Weekly Safety Tool Box Meetings