Demand forecastingDemand estimates for products and services are the starting point for all the other planning in operations management. Management teams develop sales forecasts based in part on demand estimates. The sales forecasts become inputs to both business strategy and production resource forecasts. Demand forecasting means estimation for future demand by using past data. It is a process of estimating a future event by casting forward past data The past data are systematically combined in a predetermined way to obtain the estimate of future. Significance of forecasting • Production planning • Manpower planning • Helpful in providing base to the economic planning • Helpful in stock maintaining • Helpful in increasing sales • Helpful in financial control New Facility Planning – It[Type can take 5 years design and build a quote fromtothe document or a new factory or design and Qualitative Approaches the summary of an interesting point. Quantitative Approaches • • • • You can position the text box Linear Regression anywhere in the document. Use the Survey Method Text Box Tools tab to change theSimple Moving Average formatting of the pull quote text Opinion Poll methodWeighted Moving Average box.] Opinion Poll Method Delphi method Exponential Smoothing (exponentially weighted moving average) • Expert Opinion • Market Experiment Exponential Smoothing with Trend (double exponential smoothing) • Survey Method- • Complete Enumeration • Sample survey THETOPPERSWAY.COM • Simple Linear Regression • Linear regression analysis establishes a relationship between a dependent variable and one or more independent variables. In simple linear regression analysis there is only one independent variable. • If the data is a time series, the independent variable is the time period. • The dependent variable is whatever we wish to forecast. • Regression Equation • This model is of the form: • Y = a + bX • Y = dependent variable • X = independent variable • a = y-axis intercept • b = slope of regression line Simple Moving Average It is called “moving” because as new demand data becomes available, the oldest data is not used. By increasing the AP, the forecast is less responsive to fluctuations in demand By decreasing the AP, the forecast is more responsive to fluctuations in demand. Weighted Moving Average This is a variation on the simple moving average where the weights used to compute the average are not equal. This allows more recent demand data to have a greater effect on the moving average. The weights must add to 1.0 and generally decrease in value with the age of the data. The distribution of the weights determine the impulse response of the forecast. Exponential Smoothing The weights used to compute the forecast (moving average) are exponentially distributed. The forecast is the sum of the old forecast and a portion (α) of the forecast error (A t-1 - Ft-1). Ft = Ft-1+ α(A t-1 - Ft-1) The smoothing constant, α, must be between 0.0 and 1.0. THETOPPERSWAY.COM A large α provides a high impulse response forecast. A small α provides a low impulse response forecast Example: Central Call Centre CCC wishes to forecast the number of incoming calls it receives in a day from the customers . CCC schedules the appropriate number of telephone operators based on projected call volumes. CCC believes that the most recent 12 days of call volumes are representative of the near future call volumes. Representative Historical Data Day Calls 1 159 2 217 3 186 4 161 5 173 6 157 7 203 8 195 9 188 10 168 11 198 12 159 Moving Average Use the moving average method with an AP = 3 days to develop a forecast of the call volume in Day13. F13 = (168 + 198 + 159)/3 = 175.0 calls Weighted Moving Average Use the weighted moving average method with an AP = 3 days and weights of .1 (for oldest datum), .3, and .6 to develop a forecast of the call volume in Day13. F13 = .1(168) + .3(198) + .6(159) = 171.6 calls THETOPPERSWAY.COM Note: The WMA forecast is lower than the MA forecast because Day 13’s relatively low call volume carries almost twice as much weight in the WMA (.60) as it does in the MA (.33). THETOPPERSWAY.COM