Page |1 Proposal for: Autonomous Lawnmower Team: F11-76-MOWR Team Members: Brittany Murphy (PM, ECE) Dylan Hartman (ME) Rachel Parth (ME) Nathaniel Sparks (ME) Zachary Tennessen (ME) Christopher Tyra (CpE) Page |2 November 8, 2011 November 8th, 2011 Saluki Engineering Company Southern Illinois University Carbondale College of Engineering – Mailcode 6603 Carbondale, IL 62901-6604 brimurph@siu.edu Kay Purcell Department of Electrical and Computer Engineering Southern Illinois University Carbondale Carbondale, IL, 62901-6603 (618) 453-7025 Dear Dr. K. Purcell, On September 9, 2011 our team received your proposal request to design an autonomous lawnmower for the ION competition. We have compiled a proposal, attached to this letter, in order to bid on this project. Once this project is completed, the autonomous lawnmower will be able to navigate and mow a field of grass approximately 10 meters by 15 meters in 20 minutes. This will be achieved by incorporating robotics and a GPS system into a regular lawnmower. Sensors will be used, and with these sensors as well GPS coordinates feeding into microcontroller the lawnmower will be aware of what is around it. Due to these sensors, the lawnmower will be able to prevent itself from running into or over things. In addition, the lawnmower will be capable of both a manual and wireless emergency stop. We thank you for considering our bid on this project. We look forward to working with you and your organization on this wonderful project and hope to surpass your expectations for the competition. If you need any further information please contact me at the given e-mail address above. Sincerely, Brittany Murphy Project Manager, Autonomous Lawnmower Saluki Engineering Company Page |3 ____________________________________________________________________ TABLE OF CONTENTS ____________________________________________________________________ Executive Summary [BM] ...................................................................................................................................................... 7 Non-Disclosure Statement [BM] ............................................................................................................................................ 8 Validity Statement [BM]......................................................................................................................................................... 8 Introduction [CT] .................................................................................................................................................................... 9 Literature Review.................................................................................................................................................................. 10 Introduction [BM] .................................................................................................................................................... 10 Previous Design Review [NS] ................................................................................................................................. 10 Battery [DH] ............................................................................................................................................................ 13 Robotics [BM] ......................................................................................................................................................... 14 Platform ...................................................................................................................................................... 14 Actuator ...................................................................................................................................................... 15 Microcontrollers.......................................................................................................................................... 15 Motor Controllers ....................................................................................................................................... 16 Sensors ........................................................................................................................................................ 17 GPS [CT] ................................................................................................................................................................. 18 Languages [CT] ....................................................................................................................................................... 19 Lawnmower [ZT] ..................................................................................................................................................... 19 Motors [ZT] ............................................................................................................................................................. 19 Wheels [RP] ............................................................................................................................................................. 20 Project Description [BM] ...................................................................................................................................................... 22 Block Diagram ..................................................................................................................................................................... 23 Basis of Design ..................................................................................................................................................................... 24 Subsystem Descriptions ........................................................................................................................................................ 25 Frame Subsystem [NS] ............................................................................................................................................ 25 Battery/Power Subsystem [DH] ............................................................................................................................... 25 Robotics Subsystem [BM] ....................................................................................................................................... 26 GPS Subsystem [CT] ............................................................................................................................................... 27 Computer Subsystem [CT] ...................................................................................................................................... 27 Mower Subsystem [ZT] ........................................................................................................................................... 28 Wheels Subsystem [NS] .......................................................................................................................................... 29 Project Organization Chart [BM].......................................................................................................................................... 30 Page |4 Action Item List (AIL) .......................................................................................................................................................... 31 Team Timeline ...................................................................................................................................................................... 32 Resources Required .............................................................................................................................................................. 34 Activities to be Performed .................................................................................................................................................... 35 Conclusion [BM] .................................................................................................................................................................. 36 References ............................................................................................................................................................................. 37 Appendix ................................................................................................................................................................................... A: Resumes ...................................................................................................................................................................... 38 Dylan Hartman ......................................................................................................................................................... 39 Brittany Murphy....................................................................................................................................................... 42 Rachel Parth ............................................................................................................................................................. 43 Nathaniel Sparks ...................................................................................................................................................... 45 Zachary Tennessen................................................................................................................................................... 46 Christopher Tyra ...................................................................................................................................................... 47 B: Communications [RP] ................................................................................................................................................. 48 Page |5 ____________________________________________________________________ FIGURES AND TABLES ____________________________________________________________________ Figure 1: Team 94 Frame Design ........................................................................................................................................ 12 Figure 2: Team 94 Block Diagram ....................................................................................................................................... 12 Figure 3: CWRU First Place winner 2010 ............................................................................................................................ 13 Figure 4: Tracked Robot ....................................................................................................................................................... 15 Figure 5: Wheeled Robot ...................................................................................................................................................... 15 Figure 6: Cytron Gear Motor with Encoder .......................................................................................................................... 15 Figure 7: Parallax BASIC Stamp 2p 40-pin Microcontroller ............................................................................................... 16 Figure 8: Pololu DC Motor Driver ........................................................................................................................................ 17 Figure 9: Vex Bumper Switch .............................................................................................................................................. 17 Figure 10: Cytron Incremental Rotary Encoder .................................................................................................................... 18 Figure 11: Ultrasonic Range Finder ...................................................................................................................................... 18 Figure 12: Yardworks 18” 12A Electric Lawnmower .......................................................................................................... 19 Figure 13: Marathon Electric Brake Motor ........................................................................................................................... 20 Figure 14: Acquired Spindle Wheel...................................................................................................................................... 20 Figure 15: Motorized Wheels ............................................................................................................................................... 21 Figure 16: Battery Hookup (top) ........................................................................................................................................... 21 Figure 17: Control Box Hookup (bottom) ............................................................................................................................ 21 Figure 18: Block Diagram..................................................................................................................................................... 23 Figure 19: Project Organization Chart ................................................................................................................................. 30 Table 1: CWRU Material List .............................................................................................................................................. 10 Table 2: Team 94 Material List............................................................................................................................................. 11 Table 3: Comparison between Team 94 and CWRU ............................................................................................................ 11 Table 4: Battery Specifications ............................................................................................................................................. 14 Table 5: Actuator Comparison .............................................................................................................................................. 15 Table 6: Microcontroller Comparison................................................................................................................................... 16 Table 7: Motor Controller Comparison ................................................................................................................................ 16 Table 8: GPS Comparison..................................................................................................................................................... 18 Table 9: Language Comparison ............................................................................................................................................ 19 Table 10: Wheels Specifications ........................................................................................................................................... 20 Table 11: Basis of Design ..................................................................................................................................................... 24 Table 12: Action Item List (AIL) .......................................................................................................................................... 31 Page |6 Table 13: Team Timeline ...................................................................................................................................................... 33 Table 14: Resources Required .............................................................................................................................................. 34 Page |7 ___________________________________________________________________________ EXECUTIVE SUMMARY ____________________________________________________________________ The Saluki Engineering Company Group #F11-76-MOWR proposes to construct a fully autonomous lawnmower for the Institute of Navigation’s (ION) 9th competition held in June 2012. The client specifies that the robotic lawnmower must be completely unmanned and able to accurately mow a lawn using navigation. It should be able to follow a path that is “taught” to it by the client and/or team member. In regards to safety, the lawnmower should also have an emergency stop, both manual and wireless. The manual emergency stop button will be at least 40 mm in diameter and red in color. The wireless emergency stop will have an effective area of the lawn plus 10 meters in each direction. Once the emergency stop is engaged, the lawnmower should cease to move within three seconds and within 2 meters from the spot where the emergency stop was activated. The lawnmower will also have a maximum speed of 10 km/hr. The lawnmower will be composed of 7 subsystems. The following proposal will explain in greater detail each subsystem and how they will interact with the other subsystems. The subsystems are the Mower, the Power/Battery, the Frame, the Wheels, the GPS, the Computer, and Robotics. The Mower subsystem will mow the lawn as directed by three other subsystems – GPS, Computer and Robotics. The Wheels subsystems will propel the mower in the correct direction and the Frame will hold everything together. Finally the Power/Battery subsystem will provide the necessary power needed for all the systems included in the lawnmower. The initial cost analysis estimated the total cost of the components of the lawnmower at (cost). This estimate is likely to vary based on availability of equipment needed to install components of the lawnmower. Design changes or changes in parts needed may also change the cost of the lawnmower. Page |8 ____________________________________________________________________ NON-DISCLOSURE STATEMENT ____________________________________________________________________ RESTRICTION ON DISCLOSURE OF INFORMATION The information provided in or for this proposal is the confidential, proprietary property of the Saluki Engineering Company of Carbondale, Illinois, USA. Such information may be used solely by the party to whom this proposal has been submitted by Saluki Engineering Company and solely for the purpose of evaluating this proposal. The submittal of this proposal confers no right in, or license to use, or right to disclose to others for any purpose, the subject matter, or such information and data, nor confers the right to reproduce, or offer such information for sale. All drawings, specifications, and other writings supplied with this proposal are to be returned to Saluki Engineering Company promptly upon request. The use of this information, other than for the purpose of evaluating this proposal, is subject to the terms of an agreement under which services are to be performed pursuant to this proposal. ____________________________________________________________________ VALIDITY STATEMENT ____________________________________________________________________ This proposal is valid for a period of 30 days from the date of the proposal. After this time, Saluki Engineering Company reserves the right to review it and determine if any modification is needed. Page |9 ____________________________________________________________________ INTRODUCTION ____________________________________________________________________ With todays on the go lifestyle, it becomes more and more difficult to make time for every little thing that needs to be done. For instance mowing the grass is a time consuming job that needs to be done every two weeks if not every week. The solution to that is an autonomous lawnmower. The autonomous lawnmower would save time and energy of the person who owns it. The main purpose of build the autonomous lawn mower is to have the lawnmower cut a certain dimension of grass without having to have a person be with it all times. The autonomous lawn mower is suppose to cut the grass and avoid moving and nonmoving objects, such as trees, flower beds, dogs, people, etc. It must to be able to cut the grass with efficiency with respect to time and boundaries. Guidelines were given to the project by the ION Robotic Lawnmower Competition which is the basic outline for Team 76’s lawnmower. Team 76 has chosen this project because we believe that we can design and implement a lawnmower design that can exceed the ION Robotic Lawnmower Competitions expectations and win the competition. With this team having the support of supplies from the school and the teachers help we believe we can create a new type of autonomous lawnmower. P a g e | 10 ____________________________________________________________________ LITERATURE REVIEW ____________________________________________________________________ Autonomous objects are created to make tasks simpler. One task that can be tedious is mowing the lawn. The Institute of Navigation is holding a competition to see who can build the best autonomous lawnmower. Team 76 will be entering this competition. This lawnmower will consist of seven subsystems: Frame Subsystem Battery/Power Subsystem Robotics Subsystem GPS Subsystem Computer Subsystem Mower Subsystem Wheels Subsystem Each of these subsystems will require a different kind of technology to function and communicate with each other in order to perform tasks required of the finished lawnmower, such as moving in different directions and avoiding obstacles. Each of these subsystems have individual components that have been researched and analyzed so that it can be determined what the most efficient way to implement them may be. Previous Design Review Case Western Reserve University CWRU Cutter C Design: Case Western Reserve University was the 1st place winners of the 2010 ION Robotic Lawn Mower Completion. Their design also distinguished itself as the only mower to cut over 50% of the required field for the full cash prize. Table 1: CWRU Material List P a g e | 11 Team 94-GPS Lawnmower-Design The previous time that SIUC had a senior design project based around the Autonomous Lawnmower Completion was during the Fall 2009 semester. There was no final working product. Table 2: Team 94 Material List Team 94 Product Cost CWRU Product Cost Cost Difference CTM HS-2800 Wheelchair & swivel wheels $2,756.00 Invacare Wheelchair $2,400.00 $356.00 Wheelchair Controller $688.60 Roboteq AX2250 Motor Controller $495.00 $193.60 Batteries $310.20 Batteries $310.00 $0.20 Chassis Materials $152.95 Chassis Materials $300.00 $147.05 Table 3: Comparison between CWRU and Team 94 Comparing the similar materials of the two designs, the CWRU used the front wheels from their wheel chair saving money versus Team 94 purchasing two new swivels wheels. Team 94 used a standard Wheelchair motor controller while the CWRU used a new motor controller that ended up costing less and was far more compatible with the custom designing. P a g e | 12 Figure 1: Team 94 Frame Design Figure 2: Team 94 Block Diagram P a g e | 13 Figure 3: CWRU First Place Winner in 2010 Batteries In order to run the autonomous lawn mower, the team had to figure out a way to make a corded push mower that runs off of AC run off of batteries which supply a DC. The team must first calculate out how much power is needed in order to run the push mower. The mower is 120v and uses 12Amps, so to calculate out how much power is needed to run it for one hour, the team can use the following equations. 𝑃𝑜𝑤𝑒𝑟(𝑊𝑎𝑡𝑡 𝐻𝑜𝑢𝑟𝑠) = 𝑉𝑜𝑙𝑡𝑠 ∗ 𝐶𝑢𝑟𝑟𝑒𝑛𝑡(𝐴𝑚𝑝 𝐻𝑜𝑢𝑟𝑠) → 𝑃𝑜𝑤𝑒𝑟 = 120𝑉 ∗ 12Ah 𝐴𝑚𝑝 𝐻𝑜𝑢𝑟𝑠 = 𝐴𝑚𝑝𝑠 ∗ 𝐻𝑜𝑢𝑟𝑠 𝑟𝑎𝑛 Using this, the team calculated out that 1440 watts of power is needed to run the mower for 1 hour. This tells us that the team is going to need some serious power and that more than one battery may be needed. So now the team started looking into which type of battery is best suited for the power needs. P a g e | 14 Type Purpose Plate Type Starting (SLI) Large amount of instantaneous power to start object Small/medium amounts of continuously available power to draw upon Thinner, porous plates made to increase surface area Thicker, solid plates made to allow longer current draws Deep Cell (Deep Cycle) Power output Needed Recommended for vehicle starting Larger than needed power output recommended Table 4: Battery Specifications The team will have a DC brushless motor for the mower and a few other power consuming devices. Due to the energy needs, the best choice of battery would be one or two Deep cell batteries that can provide the amount of energy the team needs for the amount of time needed. The project will need to be able to run off of the battery for no less than 20 minutes. That is the maximum amount of time allotted to a team to mow the given yard. So the team needs to find a Deep cell battery or batteries that will be able to give us the power needed without over loading the power abilities of the motors. Robotics In order to create an automated lawn motor, it is necessary to create a version of an artificial intelligent lawn motor. This requires a version of a robot lawn motor to be built, and that in turn involves many different components. Parts of a robot consist of: Platform Actuator Microcontroller Motor controller Sensors Team 76 will illustrate briefly what each part does in the overall system of a robot and offer possible choices for each part including specifications and cost of each component. Platform: Platforms are the type of robots that will be built. They range from land (wheeled, legged or tracked), to aerial to aquatic and finally to stationary robots. P a g e | 15 Figure 4: Wheeled Robot Figure 5: Tracked Robot Actuator: An actuator is a device that will change energy to physical motion. For robots, it is to change electrical energy into physical motion. Physical motion can contain of rotational or linear motion. This will allow the robot to move in any direction on the ground. The actuator is also known as a motor. There are several kinds of actuators; rotational actuators are AC, DC, geared DC, R/C servo, industrial servo and stepper motors. Linear actuators are DC linear, solenoids, muscle wire, pneumatic, and hydraulic. Name Cytron 12V, 1140rpm, 6.37oz-in Gear Motor with Encoder Tamiya Worm Gear Box Gear Ratio Voltage Torque Speed Current Price/unit 5:1 12 V 45mN.m 1140 rpm 0.9 A $50.00 216:1, 336:1 3V 70 g-cm 9400 rpm 2.7 A $13.97 Table 5: Actuator Comparison Figure 3: Cytron Gear Motor with Encoder Microcontroller: The microcontroller may be the most important part of the robot; it is in many cases considered the ‘brain’ of the robots. The microcontroller is the device that will execute a program in order to make the robot perform its task. This is also the device where outputs from various sensors used by the robot will feed into, to complete different requirements as stated in the program. P a g e | 16 Name Parallax BASIC Stamp 1 Microcontroller Module Processor Speed # of I/O pins Price/unit 4 MHz turbo 8 $29.00 NanoCore12MAXC128 Module Parallax BASIC Stamp 2p 40- Pin Microcontroller Module 8 MHz 40 $35.70 20 MHz turbo 32 and 2 dedicated serial $89.00 Table 6:Microcontroller Comparison Figure 4: Parallax BASIC Stamp 2p 40-pin Microcontroller Motor controller: The motor controller assists in controlling the motor. The microcontroller has the program in its memory, and is capable of directing the robot where to go and how fast to travel in that direction; however it usually does not have enough power to power itself as well drive the motor. Thus the microcontroller and the motor controller work in tandem – with the microcontroller reading its program and the inputs from the sensor and directing the motor control to power the motor with ‘x’ amount of power. There are different types of motor controllers; some of these types are DC motor control, servo motor control, stepper motor control, and linear actuator control. Name 2A 5V-16V Dual Serial Motor Controller Pololu DC Motor Driver 3A, 5V28V- MC33926 Current Operating Voltage Price/unit 2 A per motor, total of 4 A 5V-16V $19.95 3A 5V-28V $23.95 Table 7: Motor Controller Comparison P a g e | 17 Figure 8: Pololu DC Motor Driver Sensors: Sensors will allow the robot to explore and understand the environment it is in. There are many different types of sensors out there, and they can be used alone or in combinations with others. The outputs of these sensors will feed into the microcontroller, as before stated, to complete various parameters that may be needed in the program. The different categories of sensors that are being considered are: Contact: An example of a contact sensor would be Vex Bumper Switch. This costs $12.99/unit. It requires 5.06 ounces to trigger. Figure 9: Vex Bumper Switch Distance: An example of this would be an encoder such as the Cytron Incremental Rotary Encoder. This costs $135.48/unit, requires an input of 5 V – 24 V and consumes approximately 120mA. This sensor also fulfills the requirement for postioning. P a g e | 18 Figure 10: Cytron Incremental Rotary Encoder Positioning: An example of this would be an ultrasonic sensor such as the Maxbotix LV-MaxSonarWR1 Weather Resistant Ultrasonic Range Finder. This costs $99.95/unit, dectection ranges from 12” to 254” and has a 42KHz ultrasonic ping. Figure 11: Ultrasonic Range Finder GPS The GPS lawn mower has a lot of different types of GPS to choose from, but the main choice of GPS chips are from the company Parallax. GPS stands for Global Positioning System. The global positioning system use satellites orbiting Earth to receive a signal from the GPS chip and use it to pinpoint your location. It records the time the signal was sent and received by the satellite and sends information to other satellites to get their information. The more satellites being used, the more accurate your location will be. A minimum of three satellites must be used to calculate your two (2) dimensional location for most GPS. More satellites must be used to be able to calculate your three (3) dimensional location. The GPS chips in order to be effective must have wide area augmented system (WAAS) because the WAAS makes the GPS chip more accurate. Another important part of the GPS chip is the NMEAD0183 which is the language the chip produces the coordinates. Finally, the last qualification for the GPS chip is the accuracy of it, because the more accurate the GPS is the more accurate the grass can be cut. Chip Name RXM-SG GPS Module GPS Receiver Module PBM 648 SiRF Number of Voltage Satellites 20 5V Accuracy NMEAD0183 WAAS Price 20 yards Version 1 Yes $79.99 12 5V 5 meters Version 1 Yes $79.99 20 3.3 – 5V 5 meters Version 2.2 Yes $34.99 Table 8: GPS Chip Comparison P a g e | 19 Languages In order to properly integrate everything together and to get everything be automated there will have to be a program to make it move, run the GPS chip, run the mower deck, etc. Some possible programming languages that might be used are C, C++, Java, and Basic. Programming Language C C++ Java Basic Developer Microsoft Microsoft Sun John George Kemeny and Thomas Eugene Kurtz Programming Difficulty 5 2 2 5 Operating System Windows Windows Windows/Sun Any Table 97: Language Comparison Lawnmower The lawnmower is one of the most important components to our autonomous lawnmower project. Not only does it provide a basic framework for our computer components and electric motors to be placed on but it also provides parts that would normally not be available on their own. There are two different types of lawnmowers: electric and gas-powered. Among those types of lawnmowers are push mowers, reel mowers, and riding mowers. The most common are push mowers. The electric push mowers come in two varieties: corded and cordless. Each of these varieties have one main electric motor to power the blades and sometimes two smaller motors to power the front two drive wheels. Corded push mowers are provided electricity from an electric cord of a fixed length. These mowers are limited in range and because of this, are usually only found in the smallest of lawns. Cordless are found in larger lawns and benefit from a battery to power their electric motors. However, their battery is one of their drawbacks. The batteries constantly need recharging and usually only provide enough charge for about 2 hours of constant use. Figure 12: Yardworks 18” 12A electric lawnmower Motors The lawnmower isn’t the only important aspect of this project. The motor powering the blades under the mower deck is just as crucial. Like the lawnmower there is a choice between two types of motors: internal combustion and electric. The internal combustion engine is the most common but electric motors are slowly gaining popularity. The electric motors for lawnmowers are typically 12V brushless motors weighing about 1520 lbs. The benefits of the electric motors are that they run very quietly and they don’t take up too much space on the mower chassis. The one drawback to electric motors is the power. Usually the more power needed out P a g e | 20 of the motor the larger and heavier it gets. Luckily the power needed to turn the blades on a mower doesn’t require too much power. Using a brushless motor also adds to the safety of the motor. The brushless doesn’t create sparks like the brushed motors do. The motor can also be precisely controlled. Figure 13: Marathon Electric Brake Motor Wheels The wheels and motors that our team has acquired for our autonomous lawn mower are from the company Sunrise Medical. These were given to Southern Illinois University Carbondale by Adam Sims’ senior design team, our predecessors. Below is a table of the wheel specifications for the acquired wheels. All technical information in this section was aquired from an interview with Tom Purdie, a wheel chair specialist at Advanced Mobility in Carterville, IL. Wheel type Motor Diameter Width Control box Volts RPM Spindle None 8 inches 2 inches None None Unknown Electric wheel Fracmo, brushed motor 12.5 inches 2.5 inches VSI joystick Discontinued 22.5 min. or 24 max. 114 Table 10: Wheel specifications There are two spindle, or free moving, wheels that are going to be used for the front of our design. The spindle wheels will be attached to the front of the lawn mower frame by using a three hundred and sixty degree spinning attachment that came attached to the wheels. A type of suspension system might be used in the final design to compensate for the irregularities of the ground. Figure 14: Acquired Spindle Wheel At the end of the project, the electric powered wheels will be the drive system for the machine. The same process as a zero turn riding lawn mower will be applied to make the turning radius of the machine as minimal as possible. They will be attached to the rear of the lawn mowers’ frame to get the full effect of the zero turn process. The zero turn lawn mower spins the wheels in opposite directions to turn effectively left or P a g e | 21 right. These wheels will be attached securely to the frame to insure that they do not come off in the process of turning or moving. Due to the specifications in the table above, our team will need to have two 12 Volt batteries attached in series for a single motor to run. Figure 15: Motorized Wheels The motor should be wired to a control box that connects to a VSI joystick. The joystick is the steering mechanism that would allow the lawn mower to turn in a circle or away from an obstacle. The VSI joystick that is needed is no longer available to the general public. Also, it cannot be tampered with or worked on due to magnetic sensitive components. The VSI joystick was the only item that our team could not find in the machine shop on campus. Since the VSI joystick cannot be found or replaced in the foreseeable future, two options are available: get a new set of electric motors and wheels, or splice the wires that would go to a control box and try to manipulate the motors by changing the polarity of the batteries by using a mechanical and electrical system coupled with a computer program. Figure 16: Battery hookup (top) Figure 17: Control Box hookup (bottom) P a g e | 22 ____________________________________________________________________ PROJECT DESCRIPTION ____________________________________________________________________ To design, build and test an autonomous lawnmower for ION’s competition held in May/June of 2012. The lawnmower will use sensors and a GPS system to navigate and mow a premeasured yard. It will incorporate safety as well by having both manual and wireless emergency stops. The lawnmower will consist of seven subsystem listed below. The mower will be what cuts the lawn using blades. The battery/power system will give power to the sensors, mower, wheels, computer, GPS, and additional components of the robotics subsystems. List of Subsystems Frame Subsystem Battery/Power Subsystem Robotics Subsystem GPS Subsystem Computer Subsystems Mower Subsystems Wheels Subsystems P a g e | 23 ____________________________________________________________________ BLOCK DIAGRAM ____________________________________________________________________ Figure 18: Block Diagram P a g e | 24 ____________________________________________________________________ BASIS OF DESIGN ____________________________________________________________________ Documents Received SEC Request For Proposal (RFP) SEC RFP Project Description SEC RFP Design Report Deliberables Proposal Final Draft Design Reports Final Proposal Date September 9, 2011 September 9, 2011 September 9, 2011 December 8, 2011 April 19, 2012 May 1, 2012 Table 11: Basis of Design P a g e | 25 ____________________________________________________________________ SUBSYSTEM DESCRIPTIONS ____________________________________________________________________ Frame The frame is an aluminum skeleton that provides a base unit that all of the components/subsystems are mounted on. The aluminum frame will be designed to provide adequate sectioning for the separate subsystems. The Drive/Steering rear wheel motors are mounted to the rear exterior section of the frame. The front swivel wheels will be mounted on the front exterior section of the frame. The Mower deck will be mounted beneath the frame. The Batteries will have a separate compartment for mounting and secured safely. The Control Computer and Drive Motor Controller will be mounted above the Battery section on the upper portions of the frame. Sensors will be place, accordingly to provide best performance, on the frame. The Frame is to be composed of 1.5”x1.5”x0.125” Aluminum Square Tubing requiring approximately 30' of the tubing. Design Activities 1. The size requirements for the Drive Motor Controller and Batteries are needed to complete the design layout of the frame so that these subsystems will have adequate space and safe mounting design. 2. The aluminum tubing is to be cut to size and to be welded together with the other subsystems/components bolted or fastened to their respective sections. Elements 1. Frame Deliverables 1. 30' of 1.5”x1.5”x0.125” Aluminum Square Tubing Battery For this project, a battery or batteries will be needed to provide 24V and 110Amps to the electric wheelchair motors and another 1440 Watts of power to the mower in order to run these subsystems. An additional battery may be added in order to run the software subsystems. There are two main requirements for the batteries, the first being that they put out the required amounts of power for their designated subsystem and the second being that they are Deep cell batteries so that they can continuously give out the amount of power needed without damaging the batteries. The batteries will be wired up to the motors via the motor controller so that the correct amount of power gets to the motors without overloading the motors. The batteries will also be wired up to the electric mower providing the power needed to spin the blade and in doing so cut the grass. For the software part of the design, the batteries will be wired up to power the sensors and the control computer. The batteries intended for usage P a g e | 26 will be Sealed Lead-Acid (SLA) Deep cell batteries. These batteries consist of thicker, less porous lead plates to allow larger amounts of current to flow from the plates for a longer time without damaging the internal parts. Design Activities 1. Batteries wired in series 2. Batteries wired to designated subsystem Elements 1. Plates 2. Electrolytic solution 3. Battery acid Deliverables 1. Exide NG-24 a. 10.25”x6.81”x9.44” b. 400CA, 500CCA, 140RC c. 40lbs d. $50 each 2. Exide NG-27 a. 12”x6.81”x9.44” b. 550CA, 675CCA, 182RC c. 51lbs d. $60 each 3. PS-12550 a. 9.04”x5.45”x8.25” b. 12V, 55.0Ah, 2750ma RC(20hr) c. 36.0lbs d. Price-N/A Robotics In order for this lawnmower to be autonomous, it requires robotic components. These components are actuators, microcontrollers, motor controller, and sensors. These parts will interact with one another to create a robot lawnmower. The sensors will detect various things such as obstacles and distance travelled and will relay that information to the microcontroller. The microcontroller will make sense of the inputs from the sensor and convey to the motor controller how much power to supply to the mower and wheels. Design Activities 1. 2. 3. 4. Test each sensor Wire the robotic system Test obstacle avoidance capabilities Ensure that sensors will work with GPS subsystem P a g e | 27 Elements 1. Microcontroller 2. Motor Controller 3. Sensors Deliverables 1. 2. 3. 4. 5. BASIC Stamp Discovery Kit Ping Ultrasonic Distance Sensor & Mounting Bracket Infrared Line Follower Kit X-Band Motion Detector Position Controller Kit Global Positioning System The global positioning system (GPS) will be the navigation system for the lawn mower. The GPS will take information from the orbiting satellites; pass it through a wide area augmentation system and process that into coordinates. Once the GPS has the coordinates it will pass them to computer program which will then compare the coordinates to the dimensions of the area of the grass that needs to be cut. (Fig. BLOCK DIAGRAM) The only software for the GPS chip need is the BASIC Stamp Editor. The BASIC Stamp Editior is use to program the GPS chip. Computer The computer subsystem will be the center of the autonomous lawn mower. The computer will take the coordinates and decide where its’ location is compared to the boundaries of the area to cut and then send information to the drive motor control box and tell the tires whether to rotate forward, backwards or stop and it will turn the mower on and off. The computer will also receive information from the sensors positioned around the mower. The sensors will tell when the mower gets close to a solid object and then the computer will make corrective action to not hit the object. Figure: BLOCK DIAGRAM The computer software program will be programmed to have different subsystem for the GPS coordinates, directions, sensors, and location. The GPS coordinates will be programmed to receive the GPS coordinates from the GPS chip and then compare to with the dimensions. Based on the location it will give the directions subsystem information so it knows whether to go left, right, forwards or backwards. The sensors subsystem will receive information from the sensors about whether or not there are objects in front, behind, left or right of the lawn mower and if there is it will send information to the directions so that it can avoid the object. Design Activities 1. Program GPS Chip a. Basic Stamp Editor V2 2. Directions a. Forwards b. Backwards P a g e | 28 c. Left d. Right 3. Integration of GPS and Directions 4. Sensors a. Infrared b. Position c. Motion d. Ultrasonic 5. Integration of All Subsystems Elements 1. Dell Studio XPS 1640 2. GPS Receiver Module Deliverables 1. Dell Studio XPS 1640 a. 17.1 x 4.6 x 19.2 inches b. 12.2 pounds 2. GPS Receiver Module The overall computer and GPS will take approximately 18” by 20” space on the lawn mower. The computer will have to have the BASIC program which will allow it to run the program that will interact with the different subsystems. As the programming farther along there will be periodic testing as different subsystems are finished to make sure the lawnmower will stop, move forward, turn left and right, and to test if the sensors are working properly. Mower This subsystem encompasses the mower blade, mower deck, the mower power switch, and the electric motor spinning the blade. The mower blade will cut the grass during the competition. The mower deck will be used to protect the mower blade and will provide an attaching point for the electric motor. The electric motor will provide the spin that the mower blade requires to cut the grass. The electric motor's power will be provided by the batteries through the mower power switch. The mower power switch will allow the electric motor to stop and start. The mower power switch will be controlled by the computer. The mower deck will be attached directly to the aluminum frame. Design Activities In order for the Mower subsystem to connect to the computer and the batteries a secure connection to the mower power switch would need to be acquired. The electric motor will be connected to the computer and the mower power switch. The mower deck will be attached to the frame. Elements 1. Mower blade 2. Mower deck P a g e | 29 3. Mower power switch 4. Electric motor Deliverables 1. Lawnmower: Yardworks 18" corded electric mower a. Electric Motor: 12A 120V 60Hz b. Mower deck: Pressed Steel in Mold c. Mower Power Switch: Plastic; turns electric motor on and off d. Mower blade: Spring Steel; high carbon and nickel content Rear Wheel Drive Motors & Controller & Wheels The two salvaged wheelchair drive motors and motor controller are the subsystem that provides propulsion and steering for the entire system. The wheelchair motors are mounted onto the frame. The wheelchair motors receive power through the motor controller. The motor controller instructs the motors on what to do through this limiting of power. The motor controller itself receives instructions from a manual input for direction and speed when non-autonomous and receives instructions from the main control computer when autonomous. The motor controller directly receives its power from the batteries. There are two separate pairs of wheels. The forward swivel wheels which are un-powered and are free rolling. The rear wheels are mounted to the rear wheel drive motors and thus powered. These wheels are required to grip the surface upon which operation is occurring for the systems as a whole to move. Design Activities 1. The Rear Wheel Drive Motors are to be bolted to the rear exterior section of the frame and wired to the Motor Controller. 2. The Motor Controller is to be bolted to the upper section of the frame and wired to the Batteries, Control Computer, and Rear Wheel Drive Motors. 3. The swivel wheels are bolted to the forward frame section while the rear wheels are already mounted onto the drive motors. Elements 1. 2. 3. 4. 2 Rear Wheel Drive Motors Motor Controller 2 Swivel Front Wheels 2 Rear Wheels Deliverables 1. Swivel wheels 2. Motorized Rear Wheels with Controller P a g e | 30 _________________________________________________________________ PROJECT ORGANIZATION CHART _________________________________________________________________ Brittany Murphy Project Manager Electrical and Computer Engineer Robotics Dylan Hartman Rachel Parth Nathaniel Sparks Zachary Tennessen Christopher Tyra Mechanical Engineer Battery/Power Mechanical Engineer Wheels Mechanical Engineer Frame MechanicalEngineer Mower ComputerEngineer GPS/Computer Figure 19: Project Organization Chart P a g e | 31 ____________________________________________________________________ ACTION ITEM LIST ____________________________________________________________________ Project: Autonomous Lawnmower Action Item List Project Number: F11-76-MOWR Team Members: Brittany Murphy, EE & CpE (PM) Dylan Hartman, ME Rachel Parth, ME Zachary Tennessen, ME Nathaniel Sparks, ME Christopher Tyra, CpE # Date: Activity Person Assigned Due New Due 8-Nov-11 Status 1 Collect and Verify Parts BM 16-Jan 25-Jan 0% 2 3 4 5 6 7 8 9 10 11 12 13 14 Team E-mail and Memo Finalize Designs Construct Frame Check Mower and Wheelchair Motor Attach Mower to Frame Connect Sensors to Mower Progress Report Program BASIC Perform 1st System Test Make a Video of Mower Perform 2nd System Test Perform 3rd System Test Complete Final Design Report BM NS DH ZT RP BM DH CT RP NS ZT CT BM 16-Jan 16-Jan 16-Jan 16-Jan 16-Jan 16-Jan 16-Jan 16-Jan 16-Jan 16-Jan 16-Jan 16-Jan 16-Jan 19-Jan 23-Jan 30-Jan 17-Feb 17-Feb 20-Feb 20-Feb 5-Mar 5-Mar 20-Feb 26-Mar 16-Apr 16-Apr 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% Table 12: Action Item List (AIL) P a g e | 32 ____________________________________________________________________ TEAM TIMELINE ____________________________________________________________________ Dates E-mail Design Review Team Memo Build Frame Test Frame Refine Frame Wire system Test Wiring Refine Wiring Order needed additional parts Frame/Wiring/ Motor/Mower ready for video application Program Test Programming Refine Programming Progress Report (Constant updating) 1st System Test Perfect device 2nd System Test J J J J F F F F M M M M A A A A 16 19 23 30 6 13 20 27 5 12 19 26 2 9 16 23 P a g e | 33 Final Design Report 3rd System Test Table 13: Team Timeline P a g e | 34 ____________________________________________________________________ RESOURCES REQUIRED ____________________________________________________________________ Component Amount Total Price Acquisition 2 Price on Market (Per Unit) $50 Marine Deep-Cell Battery NG-24 Corded Electric Push Lawnmower Square Aluminum Tubing [1.5”x1.5”x30’, 1/8” thickness] Wheelchair 8” swivel wheels BASIC - Program Dell Studio XPS 1640 BASIC STAMP DISCOVERY KITSERIAL (With USB Adapter and Cable) GPS Receiver Module Memory Stick Datalogger External GPS Antenna Ping Ultrasonic Distance Sensor & Mounting Bracket Infrared Line Follower Kit X-Band Motion Detector Position Controller Kit Salvaged wheelchair motorized wheels Drive controller Power Lab Space Machine Shop Space $0 Sponsored 1 $90 $90 Purchased 33 lbs $3/lb $0 Sponsored 1 2 1 1 1 $3,500 $81 Free $450 $159.99 $100 $0 Free N/A Purchased Borrowed Downloaded To be purchased $0 Sponsored 1 1 1 1 $79.99 $39.99 $9.99 $29.99 $0 $0 Sponsored Sponsored $0 $0 Sponsored Sponsored 1 $39.99 N/A To be purchased 1 1 2 $29.99 $29.99 N/A $0 N/A $0 Sponsored To be purchased Sponsored 1 1 1 N/A N/A N/A $0 $0 $0 Sponsored On hand On hand Table 8: Resources Required Total Price on Market: $4689.92 Total Cost: Approximately : $260.00 P a g e | 35 ____________________________________________________________________ ACTIVIITES TO BE PERFORMED ____________________________________________________________________ The size requirements for the Drive Motor Controller and Batteries are needed to complete the design layout of the frame so that these subsystems will have adequate space and safe mounting design. The aluminum tubing is to be cut to size and to be welded together with the other subsystems/components bolted or fastened to their respective sections. Batteries wired in series Batteries wired to designated subsystem The Rear Wheel Drive Motors are to be bolted to the rear exterior section of the frame and wired to the Motor Controller. The Motor Controller is to be bolted to the upper section of the frame and wired to the Batteries, Control Computer, and Rear Wheel Drive Motors. The swivel wheels are bolted to the forward frame section while the rear wheels are already mounted onto the drive motors. In order for the Mower subsystem to connect to the computer and the batteries a secure connection to the mower power switch would need to be acquired. The electric motor will be connected to the computer and the mower power switch. The mower deck will be attached to the frame. Use the machine shop to dismantle the wheels from the salvaged wheelchair. Power test to find out how much power is required to run the motorized wheels. Use an open space or space in the Power lab to find out if the wheels and the drive controller work properly. Use the machine shop to attach all the wheels and the drive controller to the frame of the machine. Use the power lab to wire the drive controller to the batteries and the control computer, as shown in the block diagram. Test each sensor Wire the robotic system Test obstacle avoidance capabilities Ensure that sensors will work with GPS subsystem P a g e | 36 ____________________________________________________________________ CONCLUSION ____________________________________________________________________ The Saluki Engineering Company is pleased to be included in the list of bidders for this project. The proposed product will be an autonomous lawnmower to be entered in ION’s competition. The project will be broken down into subsystems. These subsystems include the Frame subsystem, Battery/Power subsystem, Robotics subsystems, GPS subsystem, Computer subsystem, Mower subsystem and Wheels subsystem. The Frame subsystem will hold everything together from the mower to the computer to the robotic section of the lawnmower. The Battery/Power subsystem will supply power to each component as directed by the motor controller. The Robotics subsystem is what will make this lawnmower autonomous and able to self-navigate through a lawn. The GPS subsystem will aid the sensors in coordinating the lawnmower in its self-navigation of the lawn it is travelling on. The Computer subsystem will hold the program that will allow the lawnmower to be completely autonomous. The Mower subsystem will be the actual lawnmower itself, the component that will cut the grass. The Wheels subsystem will have power supplied to it by the motor controller and thus will be able to move in any direction at a specific speed. Safety will be held paramount with the addition of both manual and wireless emergency stops. The estimated cost for the completion of the project is $260. The project will be scheduled for completion by the twenty-third of April, 2012. Thank you, Brittany Murphy Project Manger – F11-76-MOWR brimurph@siu.edu P a g e | 37 ____________________________________________________________________ REFERENCES ____________________________________________________________________ Purdie, Tom. Interview. Rachel Parth. 5 October 2011. Team 94 Saluki Engineering Company Lawnmower-Design Report : 2009. Trevor Parnell, Adam Sims, Krishna Patel CWRU Cutter C Technical Report: 2010. Case Western Reserve University, 10900 Euclid Avenue, Cleveland, Ohio, 44106, USA http://alternatives.rzero.com/lang.html Java information. http://en.wikipedia.org/wiki/Java_(programming_language) C. http://www.eskimo.com/~scs/cclass/notes/sx1.html C++. http://www.cprogramming.com/begin.html Visual Basic. http://en.wikipedia.org/wiki/Microsoft_Visual_Studio GPS Receiver Module. http://www.parallax.com/Portals/0/Downloads/docs/prod/acc/GPSManualV2.0.pdf RXM-SG GPS Module w/Ext Antenna. http://www.parallax.com/Portals/0/Downloads/docs/prod/acc/28505RXM-SG-GPSModule-v1.0.pdf Northern Arizona wind and sun. http://www.windsun.com/Batteries/Battery_FAQ.htm http://www.wind-sun.com/ForumVB/showthread.php?t=8228 Wheeled Robot picture: http://news.cnet.com/8301-17938_105-10378593-1.html Tracked Robot picture: http://defenseupdate.com/features/2008/november/11208_minirobotugv_urbancombatindoor.html “The AC’s and DC’s of Electric Motors”, A.O. Smith, Retrieved 2009/12/07 http://www.aosmithmotors.com/uploadedFiles/AC-DC%20manual.pdf http://thelawnmower.info/history.php “Push for more Efficient Mowers”, Published May 05, 2008. http://www.metronews.ca/vancouver/live/article/48994 P a g e | 38 ____________________________________________________________________ APPENDIX A ____________________________________________________________________ This Appendix includes the resumes for the following team members: Dylan Hartman Brittany Murphy Rachel Parth Nathaniel Sparks Zachary Tennessen Christopher Tyra P a g e | 39 DYLAN P. HARTMAN Permanent Address 2 James Ct. Sidney, IL 61877 (217) 714-2006 dylanh@siu.edu School Address 500 Saluki Blvd. Carbondale, IL62903 (217) 714-2006 Objective: Acquire Engineering Position with Designing and Testing of Equipment Education: Southern Illinois University Carbondale Bachelor of Science, graduating May 2012 College of Engineering- Mechanical Engineering Mechanical Engineering G.P.A. 3.0/4.0 Southern Illinois University Carbondale Summer Bridge Program- 6/08-8/08 Parkland Community College, Champaign, IL Pre-Engineering-CAD- 8/07-5/08 Experience: Carle Foundation Hospital, Urbana, IL-6/11-8/11 Biomedical Engineering Technician Intern Repaired, Maintained and Replaced Medical Equipment Senior Design Building an Autonomous Lawn Mower Designing and Manufacturing the Mower Frame Maintaining Project Direction County Market, Urbana, IL-1/08-08/10 Stocker/Baker Customer service representative at community functions Train new staff Leon Wilson, St. Joseph, IL-5/06-8/08 Farmhand Maintenance Organizations: Engineers Without Borders Fundraiser Organizer P a g e | 40 Program Advisor Society of Women Engineers Student Advisor Program Organizer/Fundraiser Experience with AutoCAD and Autodesk Inventor Wood Crafting/Basic Metal Crafting Experience/Basic Wiring Building, Maintaining and Repairing Dirt Bikes Basic German Language Basic Automotive Skills Skills: References available upon request P a g e | 41 REFERENCES – Dylan Hartman Karl Neumann Art Forsyth Randy Cain Sikorsky Aircraft Corp Carle Foundation Hospital County Market Shelton, CT Urbana, IL Urbana, IL 203 551-1695 217 688-8016 217 377-0210 P a g e | 42 BRITTANY MURPHY Permanent Address: 1819 Adams St. Tilton, IL 61833 (217) 446-9374 School Address: 114 Pierce Hall 1305 Point Dr. Carbondale, IL 62901 brimurph@siu.edu EDUCATION -Bachelor of Science in Electrical and Computer Engineering -Southern Illinois University Carbondale (SIUC) -Expected Graduation: August 2012 -GPA: 3.1/4.0 EXPERIENCE Engineering Peer Mentor, SIU College of Engineering, Carbondale, IL -Advised incoming freshmen and transfer engineering students -Engaged students in activities -Tutored students in engineering subjects, mathematics and sciences Fall 2008 – Present IT Intern, Woodard’s Computing Services, Danville, IL -Staged computers for clients -Cleaned up hard drives -Conducted onsite repairs, software updates, installation at various companies Summer 2009 IT and Electrical Engineer Intern, KIK Custom Products, Danville, IL -Staged computers for different lines in the factory -Performed troubleshooting on different computers to keep the lines going smoothly and efficiently Summer 2010 Electrical Engineer Intern, ThyssenKrupp, Danville IL -Performed time studies -Gathered and organized data to be presented to various clients Summer 2011 Project Manager, SIUC. Carbondale, IL -Built autonomous lawnmower with team September 2011- May 2012 ACTIVITIES/AWARD -Member, Society of Women Engineers =Financial officer, May 2010-11 -Member, Engineers Without Borders -Member, Alpha Lambda Delta Honors Society -University Honors Program -Dean’s List SKILLS/QUALFICATIONS -Computer skills: Programming – C++, VHDL and Verilog. MS Office - Word, Excel, and PowerPoint. -Experience working as an effective team member -Strong communication skills P a g e | 43 Rachel Parth rparth@siu.edu 217-801-7057 Permanent Address: 1817 Dial Ct. Springfield, IL 62704 College Address: 500 Saluki Blvd. Apt. # 1123C Carbondale, IL 62903 ____________________________________________________________________________________________________________________ OBJECTIVE To obtain an entry level engineering position that will challenge my mechanical skills. EDUCATION Bachelors of Science, Southern Illinois University; Carbondale, Illinois (SIU), May 2012 Major: Mechanical Engineering Minor: Mathematics GPA: 3.458/4.0 SKILLS Auto-CAD, MATLAB, Microsoft Word, Excel and Access RELATED EXPERIENCE Mechanical Engineering Design Course, SIU, Carbondale, IL August 2011 – May 2012 o Designing an Autonomous Lawn Mower using GPS navigation, electronic sensors, and drive systems o In charge of communications, meeting secretarial duties, and finances Engineering Technician at Illinois Department of Transportation, Division of Aeronautics, Springfield, IL June 2011 - August 2011 o o Programmed a user friendly update system for the Airport Directory using Microsoft Access Attended technical and design meetings, participated in safety inspections, and programs throughout the state ADDITIONAL EXPERIENCE Peer Mentor SIUC College of Engineering, Carbondale, IL Academic years 2009, 2010 o Mentored freshmen and transfer students in the Engineering dorms Supplemental Instructor SIUC Math Department, Carbondale, IL Academic years 2009, 2010 o Monitored and helped students in Calculus II do their homework and learn the material Associate, Dollar Tree, Springfield, IL Summers 2008, 2009, 2010 o Handled customer sales, stocked inventory, maintained displays, assisted with inventory control ACTIVITIES AND AWARDS Dean’s List, College of Engineering, SIU: four semesters Society of Women Engineers of Southern Illinois University Carbondale o Treasurer and Education Officer (Fall 2011 – Spring 2012) Host speakers, recruiters, and workshops o President (2010 – 2011) Hosted speakers and charity events P a g e | 44 Increased membership Engineering Student Council (2010 – 2011) o Helped obtain umbrella status under the Undergraduate Student Council Engineers Without Borders (2009 – 2010) Alpha Lambda Delta Honors Society (2008-present) Middle Eastern Dance Enthusiasts (2008 – Spring 2012) o Vice president P a g e | 45 NATHANIEL J. SPARKS 6585 Horse Barn Road Pleasant Plains, Illinois 62677 217-494-2974 NJSparks90@gmail.com OBJECTIVE Striving to provide the best service to employer and support a progressive and profitable business structure through diligent work ethic, problem solving, and team work SUMMARY OF QUALIFICATIONS Working CAD experience Working MatLab experience Energy Transfer Classes Pneumatic Hydraulics Class Machine Design Classes Material Selection Classes Material Testing Lab Experience EDUCATION Southern Illinois University Carbondale May 2012 (anticipated graduation date) Carbondale, Illinois Bachelor of Science in Mechanical Engineering WORK EXPERIENCE Summer Engineering Lab Technician June 2011 – August 2011 Illinois Department of Transportation Bureau of Materials and Physical Research Springfield, Illinois Operated Test Equipment Filed Test Data Regular Lab Equipment Cleaning Engineering Peer Mentor August 2009 – May 2012 Southern Illinois University Carbondale Carbondale, Illinois Providing an enriching and supportive residence hall experience to new and returning students in the engineering field Summer Engineering Lab Technician June 2012 – August 2012 Illinois Department of Transportation Bureau of Materials and Physical Research Springfield, Illinois Operated Test Equipment Filed Test Data Regular Lab Equipment Cleaning AWARDS & HONORS Boy Scouts of America Eagle Scout SIUC Engineering College Dean's List Fall 2008 & Fall 2010 P a g e | 46 Zachary Tennessen Home: 12027 Lakeview Trail, Homer Glen, IL, 60491 School: 1305 Point Drive Pierce Room 109, Southern Illinois University, Carbondale, IL, 62901 Cell: 803-553-0089 email: zackten@siu.edu, zackten@gmail.com Education: Southern Illinois University Carbondale Bachelor of Science, Graduation: May 2012 College of Engineering- Mechanical Engineering Mechanical Engineering GPA: 2.74/4.0 Experience: Summer Internship, May 2009 through July 2009 Argonne National Laboratory, Argonne, Illinois Partnered with engineer intern to design, build, and test a machine that measures the friction coefficients of certain metals and oils. Created and presented presentation on machine test results to all professors within department. Interviewed by TransForum; a local magazine within the laboratory Senior Design Building an Autonomous Lawnmower Maintaining Project Direction Manufacturing of Lawnmower Organizations: Engineers Without Borders, January 2009 through May 2011 Fundraiser Organizer Student Adviser Boy Scouts of America Patrol Leader Camping Trip Organizer Achieved level of First Class Skills: MS Excel, Word, PowerPoint Autodesk AutoCAD and Autodesk Inventor Basic Metalworking, Metal shop, and Automotive experience Basic knowledge of C++ References available upon request P a g e | 47 CHRISTOPHER P. TYRA ctyra@siu.edu Permanent Address: Current Address: 8106 State Route 160 New Baden, Il 62265 (618) 550-9616 809 W. College Street Carbondale, IL 62901 (618) 550-9616 OBJECTIVE: To obtain a full-time position as a computer engineer beginning May 2012 EDUCATION: Bachelor of Science in Computer Engineering, Tentative graduation: Spring 2012 Southern Illinois University Carbondale GPA: 2.5/4.0 RELEVANT COURSES: Engineering Mathematics Signals and Systems Digital Circuit Design Software Engineering Computer Organization and Design Data Communication Network VLSI Design and Test Automation SKILLS: Visual Studio Xilinx C++ PCSpim Matlab Microsoft Office Verilog VHDL Cadence Synopsys HONORS / AWARDS Centerville Men’s Club Scholarship Fall 2008, Fall 2009 WORK EXPERIENCE Steak ‘n’ Shake Carbondale, IL Production Worker/ Overnight Supervisor Supervised 3rd Shift Trained New Employees Cooked Cashier Fall 2011 – Present P a g e | 48 ____________________________________________________________________ APPENDIX B ___________________________________________________________________ Communications 1) Parallax Inc. Address: 599 Menlo Drive, Rocklin, California 95765 Phone Number: (916) 624-8333 i) A message was left for Lauren Davis’s by calling the number above. ii) Got a call back a few days later from John who was filling in for Lauren while she was away from the office. An email was then sent to sales@parallax.com concerning a sponsorship for the teams sensors and GPS chip. The following communications with Parallax were then executed. i) Hello, I contacted John, who is filling in for Lauren Davis, on Wednesday October 19th about Parallax sponsoring our team for the ION Robotic Lawn Mower Competition. He had mentioned that Parallax is interested in giving us some sensors, microcontrollers, and a GPS chip. Please see the list below for what we are interested in Parallax sponsoring. Product list quantity -Item Code product name 1 - 28146 GPS Receiver Module 1 - 28502 External GPS Antenna (PMB - 688) 1 - 28034 Infrared Line Follower Kit 1 - 910-28015A Ping))) Ultrasonic Distance Sensor & Mounting Bracket 1 - 27207 Basic Stamp Discovery kit - serial (W/USB adapter and cable) 1 - 32213 X-Band Motion Detector 1 - 27906 Position Controller kit 1 - 27937 Memory Stick Data logger Also, if it's not too much to ask, we would like to see if we could get the Scribbler 2 Robot to see how the systems work together. 1 - 28336 Scribbler 2 Robot P a g e | 49 If Parallax sponsors us, our team will acknowledge the company by mentioning them in any pamphlet, paper, and with the company's logo on our robotic lawn mower. We appreciate that Parallax is considering us for a sponsorship. It will help us in the scheme of our plans. Below is a link to the information for the ION Robotic Lawn Mower Competition and a link to our teams webpage for our Senior Design Team. http://robomow.ion.org/ http://www.engr.siu.edu/ugrad1/me495a/f11-mowr/ Please feel free to contact me if you have any questions about what our team is doing or why we want something from the list above. I'm free MWF: after 12pm; TR: 12pm - 4pm at (217) 801-7057 or email rparth@siu.edu anytime. Also please contact me with a list of what Parallax can donate to our team, during the times that I'm available or through email. Thank you and I am looking forward to hearing from you soon, Rachel Parth The following is Jim Carey’s reply concerning the items to be sponsored by Parallax. i) Hi Rachel, I can donate the products below. Some will be new and some will be from our Ebay sales stock. Please send me your address and we will get them out right away. Take care, Jim Carey Parallax, Inc. 1 - 28146 GPS Receiver Module 1 - 28502 External GPS Antenna (PMB - 688) 1 - 910-28015A Ping))) Ultrasonic Distance Sensor & Mounting Bracket 1 - 27207 Basic Stamp Discovery kit - serial (W/USB adapter and cable) 1 - 32213 X-Band Motion Detector 1 - 27937 Memory Stick Data logger The following was replied to Jim Carey concerning the shipping address. i) Jim, Thank you for Parallax's sponsorship! My address is: 500 Saluki Blvd. Apt. 1123C P a g e | 50 Carbondale, IL 62903 Once again, thank you and have a great day! Rachel Parth 2) Penn Aluminum Address: Penn Aluminum International LLC 1117 N. Second St. PO Box 490 Murphysboro, IL 62966 Phone Number: (618) 684-2146 i) After calling the phone number above multiple times, a lady named Georgia looked into getting the team a sponsorship for the frame of the project. ii) A week later, a phone call was made to check on the status of the request and found that it had been approved. A date was set so that the team could pick up the items. iii) On Monday, October 31, 2011, some team members went to Penn Aluminum and received about 30 feet of one and a half inch square aluminum piping for the frame, almost four feet of flat “L” plating for mounting the wheels, and a few stickers of the company logo for our completed project. 3) R&D Batteries Address: 3300 Corporate Center Drive Burnsville, MN 55306 Phone Number:1-800-950-1945 i) The company was called and declined sponsorship of the project. 4) Power-Sonic Address: Power-Sonic Corporation 7550 Panasonic Way, San Diego, California 92154 Phone Number: (619) 661 2020 Email address: national-sales@power-sonic.com The following was sent to Power-Sonics’ National sales email address. i) Hello, Attached is a letter asking for sponsorship and a list of batteries that Power-Sonic can provide for our team in the ION Robotic Lawn Mower Competition in May-June 2012. Thank you for considering sponsoring our team, Rachel Parth Attached portion read: Rachel Parth 500 Saluki Blvd. Carbondale, IL 62903 (217)801-7057 rparth@siu.edu 11/1/2011 Power-Sonic Corporation 7550 Panasonic Way P a g e | 51 San Diego, California 92154 (619) 661-2020 Dear Sir/Madam, I am sending this letter to ask your sponsorship for our senior design team, at Southern Illinois University Carbondale, in the ION Robotic Lawn Mower Competition. We are participating in the autonomous lawn mower competition at the end of May 2012 and we would like to invite Power-Sonic to sponsor our team. Attached is a list of items that our team would like for the building of the autonomous lawn mower, monetary donations will be appreciated as well. The purpose of our team is to build an autonomous lawn mower that uses GPS navigation and other sensors to mow a 10 by 15 meter lawn. This also includes avoiding moving and stationary objects, such as animals and fences. Several teams from the United States will be competing in this competition. The competition is presented by the ION Satellite Division and the AFRL ( http://robomow.ion.org/) and is held in Sienbenthaler's Beaver Valley Garden Center, Beavercreek, OH during the days of May 31 to June 2, 2012. Your sponsorship would be emphasized by your corporations’ name in meeting announcements, promotional materials, stickers of the corporation logo on our machine, and invitation to join us at the competition. You and other representatives of Power-Sonic would be heartedly welcome to attend the ION Robotic Lawn Mower Competition so that we can avail an opportunity to say you thanks personally for your support. Our senior design team will greatly appreciate the sponsorship of either parts or munificent donations. The cost to sponsor would be about three hundred and twenty dollars, or the price of two batteries that is needed to run the machine. I would be most enthusiastic of a telephone call or email to let me know about your interest. You can contact me at (217) 801-7057 or rparth@siu.edu. I am looking forward to hear positive views from you. Thank you for considering this request. Yours sincerely, Rachel Parth Power-Sonic may choose one or the other to sponsor the team. Quantity 2 2 Model Number PG – 12V55 FR PS – 12550 Voltage/Amp hours 12V/60Ah 12V/55Ah P a g e | 52 Below is the response from Rick Moody concerning the Power-Sonic sponsorship. Hi Rachel, Congratulations to you and your team for your efforts in building the robotic lawn mower. It sounds like a very interesting and challenging project. Due to some environmental enforcement activities in China, we are currently experiencing some supply shortages. I am happy to place a sponsorship/sample order for two of our PS-12550 (12 volt, 55 AH) units, but it may be a little while before we can ship them to you. Once I place this order I may be able to at least advise on when you can expect them. Will you please provide me with a good "ship to" address so that I can submit this request. Thanks, Rick Moody National Sales Manager Power-Sonic Corporation PH: 303.607.6400 FX: 303.607.6419 www.power-sonic.com batterydog@aol.com OR rmoody@power-sonic.com The following is the reply that was sent to Rick Moody. Rick, Thank you for Power- Sonic's sponsorship of two PS-12550 (12 volt, 55 AH) battery units for our project. I know that the batteries that your company is sponsoring will be put to good use as the main power supply for the drive system of the autonomous lawn mower. Below is the address that you can use as the shipping address. Rachel Parth 500 Saluki Blvd. Apt. #1123C Carbondale, IL 62903 Also, could you please send a few stickers of Power-Sonic's logo so that we can properly represent Power-Sonic as a sponsor on our final product? P a g e | 53 Please if you have any further questions for me or about our project, feel free to email me (rparth@siu.edu) or call me at (217) 801-7057. Thank you again, Rachel Parth