AERSP 305W Aerospace Technology Laboratory Laboratory Section 12 Laboratory Experiment Number 2 Analysis of Flow-field Velocities and Vortex Shedding Using Hot-Wire Anemometer Jan. 30, 2012 Performed in Room 8 Hammond Building Devin O’Connor Lab Partner’s Names: Mikhail Abaimov Rebecca Frey Shannon Hagarty Nicholas Svirbely Lab TA: Kylie Flickinger Course Instructor: Richard Auhl 1 Abstract The primary objective of this lab is to calibrate the hot-wire anemometer, and use it to record and analyze the mean and fluctuating velocity components in order to find turbulence intensity and to observe the Karman Vortex Street. Calibration of the hot-wire results in a 4th order polynomial, which accurately provides the velocity of a flow for a given output voltage. The hot-wire anemometer is capable of sensing instantaneous velocity components in a flowfield; therefore, it is an excellent device for determining turbulence intensity and detecting vortex shedding. The calibration jet is used to relate the flow velocity to the output voltage in a 4th order polynomial. Velocity readings are taken in the core and shear region of the jet. A comparison of these velocity regions shows greater turbulence in the shear region. Small cylinders of 0.032” and 0.062” diameters are put into the flow one at a time in order to measure the effects of the Karman Vortex Street using the hot-wire anemometer and the spectrum analyzer from the LabView program on the computer. The 4th order polynomial matches accurately with the data collected. The shear region of the jet is found to be more turbulent than the core region, and the hot-wire is capable of measuring the fluctuations. The hot-wire is also capable of detecting vortices, which are shed from the cylinders placed in the flow. The findings in this experiment confirm the velocity measuring capabilities of the hotwire anemometer and show the fluctuation of velocity in shear regions. The experiment also shows the natural phenomenon known as the Karman Vortex Street, which involves the formation and cyclic shedding of vortices from the cylinders. 2 Introduction This experiment is conducted in order to calibrate and confirm the measurement capabilities of a hot-wire anemometer. A hot-wire anemometer is a type of velocity measuring device that is capable of sensing instantaneous velocity components in a flow-field. A constant temperature anemometer is used for this experiment, meaning that the resistance of the wire is kept constant so that the temperature remains constant. The instrument uses the convective cooling of the wire to determine the velocity of the air. The actual readings of a hot-wire are in volts, therefore it is necessary to calibrate the instrument by converting the voltage readings to velocity. Equation 1 is used to convert the dynamic pressure measured by the pitot-static tube, to velocity in order to calibrate the hot-wire. Velocity as a function of Dynamic Pressure V 2( q ) (1) Instantaneous velocity is comprised of two components: mean component ( U ) and fluctuating component ( u ). A benefit of using a hot-wire anemometer for velocity measurement is that it can sense both components. The equation relating these components is shown below and a graphical representation of this equation is included in Figure 1. The mean component is shown as a red line and the fluctuating component, u , is the difference between the instantaneous velocity component and the mean. Instantaneous Velocity Equation ui U ui (2) Figure 1. Graphical Representation of Instantaneous Velocity Equation 3 The quality of a flow field is described by the turbulence intensity. The turbulence intensity relates the fluctuating components of velocity, non-dimensionally, to the mean. Analysis of the turbulence intensity lends to the determination of laminar versus turbulent flow and the formation and separation of vortices. The turbulence in the shear region is expected to be greater than that in the core region due to instantaneous velocity fluctuations from interaction with other fluid particles along the shear boundary. The non-dimensional turbulence intensity value is determined by dividing the root mean square velocity by the mean velocity, as shown in Equation 3. Turbulence Intensity Equation Ti ( u 2 v 2 w 2 ) u 2 u rms 3 U U U (3) The simplification of Equation 3 above is reasonable because the cross-stream velocity fluctuations are, in reality, less than the streamwise fluctuations, resulting in a maximum estimate of the turbulence intensity as opposed to an underestimation. Vortices arise as a result of turbulence from the viscous forces present in the fluid and pressure gradients as the fluid flows around a cylinder in steady flow. It is also expected that vortices will be shed by the cylinders in this experiment. The shedding of these vortices in the wake of the cylinder in a flow is called the Karman Vortex Street, and it can be seen in Figure 2. Vortices begin to form when the Reynolds number is greater than 4, but the Karman Vortex Street does not form until the vortices fully break away when the Reynolds number reaches between 40 and 80. The frequency of this shedding is constant with time and is non-dimensionally parameterized by the Strouhal Number shown below where D is the diameter of the cylinder and U is the velocity of the fluid. An empirical formula relating the Strouhal number to Reynolds number is also provided. Strouhal Number St f D 19.7 or St 0.198 1 U Re (4a & 4b) Figure 2. Karman Vortex Street 4 Experimental Procedure Begin with the calibration of the hot-wire anemometer. Figure 3 shows the layout and connection of the instruments used for the calibration process. The system of instruments include: pitot-static probe, hot-wire anemometer, high pass filter, oscilloscope, computer, and the jet. Ensuring that the pitot-static probe and hot-wire are 1” downstream from the jet, shown in Figure 4, the power is turned on so that airflow begins to exit the jet. Data is constantly gathered from the hot-wire and pitot-static probe and recorded in files on the computer. The motor speed is increased in steady increments and the data is recorded in computer files as well. To make collected data actually useful, the voltages are converted to dynamic pressures using the calibration factor provided of 1.497psf/volt. The pressures are then converted to velocities by first applying the recorded atmospheric pressure and temperature to Equation 5 to find density. Ideal Gas Law Equation P Tr Pr T r (5) Then substituting density and pressures into Equation 6 provides the velocity. Calculate Velocity from Dynamic Pressure V 2( P0 Ps ) (6) Computer JET Hot-Wire Pitot-Static High Pass Filter Oscilloscope Figure 3. Instrumentation of Experiment 5 Figure 4. Axisymmetric Calibration Jet Facility The hot-wire calibration graph is formed by plotting the velocities as a function of the output voltage. The result of this graph is a fourth order polynomial that provides an equation to determine the velocity of any given flow using the calibrated hot-wire anemometer. After calibration is complete, the next part of the experiment is observing the core and shear region flow of the jet. The speed dial of the jet is set to 60% and the hot-wire and probe are centered in the stream of the jet in order to record the velocity fluctuations of the core region. The output signal from the hot-wire is viewed with an oscilloscope and 2000 sample voltages are recorded in data files. The oscilloscope monitor shows the fluctuations of voltages in a rough version of a sinusoidal wave. The probe is moved toward the jet’s edge until the output of the oscilloscope displays a messy signal, indicating the turbulent region. Another 2000 sample voltages are recorded from the shear flow region. The final part of the lab involves measuring the effects of the Karman Vortex Street. Using the hot-wire, the shedding frequencies of the wakes behind 0.032” and 0.062” diameter cylinders are measured and recorded. This goal is reached by first inserting the 0.032” diameter cylinder on the front of the calibration jet and positioning the hot-wire at a specific location about 5 diameters downstream, as shown in Figure 5. 6 Hot-Wire Anemometer KSV Cylinder Pitot-Static Probe Figure 5. KSV Cylinder Arrangement The specific location is determined by slowly moving the instrument to the edge of the jet’s stream and observing the spectrum analyzer on the computer. Shown in Figure 6, the spectrum analyzer is set up to plot a power spectrum, showing the frequency on the x-axis and voltage output on the y-axis. A large spike in the data represents a dramatic voltage fluctuation at that frequency, which indicates the dominant frequency of vortex shedding. The frequencies are recorded for a full range of flow speeds from 30% to 100% in 10% increments and 28% to 20% in 1% increments. The process is repeated for the 0.062” diameter cylinder. 7 Figure 6. Spectrum Analyzer Program on Computer Results and Discussion To ensure accurate results, the pressure and temperature were measured and recorded at the beginning of the experiment. The density of the air was then calculated using Equation 5. The table below contains the values recorded and used for calculations throughout the experiment. Table 1. Atmospheric Conditions Pressure 29.61 in.Hg= 2094.2psf Temperature 67.0°F=526.7°R Density 0.0023164 slug/ft^3 The pitot-static probe was connected to a pressure transducer in order to calculate dynamic pressure values from the output voltages from the transducer. There is a linear relation between the voltage and the pressure, which is shown in the Figure 7 transducer calibration. Notice the slope of 1.497psf/volt. This is the calibration number. 8 Transducer Calibration 16 Pressure (psf) 14 y = 1.497x 12 10 8 6 4 2 0 0 2 4 6 8 10 Voltage (V) Figure 7. Pressure Transducer Calibration The output voltages from the transducer were converted to dynamic pressures, and the pressures were then converted to velocities. Figure 8 shows the graphical relation between the two and provides a fourth order polynomial equation that can be used to determine the velocity of any given flow using the hot-wire sensor. Notice the difference in the graph once the velocity reaches about 20ft/s. This is because in the low velocity range the situation is governed by free (natural) convection. The room current may be stronger than the jet, therefore at low velocities the graph is governed by the Grashof number. Velocity above 20ft/s is considered the forced convection region and it shows a more linear relationship between velocity and the output voltage of the hot-wire. Also, notice that the graph begins at a voltage of 3.4. The reason for this offset is because the wire has current running through it to begin with and also has an initial resistance of 5.84ohms. 9 Hot Wire Calibration Velocity vs Voltage 120 y = -0.78770x4 + 17.96077x3 - 140.85541x2 + 472.49777x - 579.52347 100 Velocity (ft/s) 80 60 Series1 40 Poly. (Series1) 20 0 0 -20 2 4 6 8 Output Voltage (V) Figure 8. Hot-Wire Calibration The hot-wire anemometer is capable of measuring instantaneous velocity changes in the flow. Results of these velocity recordings are shown in Figure 9. Figure 9 displays the velocity time traces for the shear and core regions of the jet, along with the turbulence intensities. Obvious differences are visible between the data of the two regions. The shear region has higher turbulence intensity and also visibly higher amplitude. The frequency of the core region is greater than that of the shear region. Shear Region Ti: 0.048568 Core Region Ti: 0.006449 Figure 9. Velocity Time Trace for Shear and Core Regions As mentioned previously, the Strouhal number is a common non-dimensional parameter that is used to characterize the frequency of vortex shedding for a given cylinder diameter and 10 free stream velocity. Equation 4b is an empirical formula that relates the Strouhal number and the Reynolds number, and it theoretically shows that at Reynolds numbers above 200 the Strouhal number is about 0.2. Figures 10 and 11 are the experimental relationships that were found between Strouhal number and Reynolds number for the 0.032” and 0.062” diameter cylinders, respectively. The data points for the experimental graphs are not completely accurate because at every increment of measurement the velocity was fluctuating; therefore, it was possible for a lower percentage jet dial reading to record a higher velocity and vice versa. As a result, the experimental Reynolds number values are not accurate from a jet dial reading of about 22% to 30%. The experimental data is similar to the theoretical graph in the aspect that as the Reynolds number increases above 200, the Strouhal number is about 0.2. .032" Diameter Cylinder Reynolds Number vs. Strouhal Number Strouhal Number 0.25 0.2 0.15 0.1 0.05 0 0 500 1000 1500 2000 Reynolds Number Figure 10. Measured Strouhal Number for 0.032” Diameter Cylinder 11 0.062" Diameter Cylinder Reynolds Number vs. Strouhal Number 0.25 Strouhal Number 0.2 0.15 0.1 0.05 0 0 500 1000 1500 2000 2500 3000 3500 4000 Reynolds Number Figure 11. Measured Strouhal Number for 0.062” Diameter Cylinder The frequency response limitation of 20000Hz exists for the anemometer unit; therefore, the maximum frequency we can measure is half that value, 10000Hz. This is due to the Nyquist criteria, which states that in order to see a given frequency, there must be 2 points per wave. If the frequency of the shedding is above 10000Hz, it would be impossible to measure. The shedding could exist, but would not be visible to the instrumental measurement. Given a maximum jet velocity of 109.36ft/s and a maximum measured frequency of 10000Hz the smallest diameter cylinder that this hot-wire unit is capable of detecting can be found by first using Equation 4b, by substituting in the Reynolds number value for a velocity of 109.36ft/s to solve for the Strouhal number and then substitute that into Equation 4a and solve for diameter. Completing this calculation, the smallest diameter cylinder is found to be 0.0258”. The wire of the hot-wire probe has a diameter of 8.202e-5 ft. Solving for the Reynolds number based on diameter, and using the recorded density, viscosity based on temperature, and maximum velocity the wire has a Reynolds number of 54.2. Since the Reynolds number is in the range of 40-80, the hot-wire is forming vortices that break away and form the Karman Vortex Street. The Strouhal number at this point is about 0.126. This value is found using equation 4b. Substituting this value into equation 4a the frequency of shedding is found to be 168kHz. This means that the hot-wire itself is likely to shed a vortex; however, the frequency is too high to be measured. 12 Conclusions The hot-wire calibration matches the 4th order polynomial very well. This shows that reliable data was collected during the calibration. Therefore, the hot-wire instrument provided accurate data on the velocity of the flow for the remainder of the experiment. As the velocity of the flow increased, the graph becomes increasingly linear, but it still matches with the 4 th order polynomial used to describe it. This region of the graph is considered the forced convection region and is not affected by various currents created in the experiment room by people walking around or moving their arms. The hot-wire calibration and resulting polynomial ensured that velocity reading could be measured for a given voltage. The hot-wire anemometer is capable of measuring the fluctuating component of velocity, whereas a pitotstatic probe lacks accurate readings of this velocity component. Measurements of the turbulence intensity and Karman Vortex shedding frequency confirm this capability and proper working of the anemometer. The hot-wire uses the principles of convective cooling in order to accurately gather data of the instantaneous velocity fluctuations. The data gathered shows that both the hot-wire and pitot-static probe are accurate in the core region, but only the hot-wire is accurate in the shear region. Also, since the hot-wire is capable of measuring the fluctuations, it can then detect the formation and shedding of vortices since they are regions of great turbulence and velocity fluctuations. A possible improvement of this experiment would be to include visualization of the vortices and the vortex shedding by introducing a larger cylinder and smoke or some other visualization process. This would make it easier to understand the Karman Vortex Street and the formation of vortices. It would also confirm the hot-wire’s ability to detect the vortices. 13