Electrical System Inspection Criteria

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APPENDIX – A
Section 1. Maintenance and Repair Work.
It is agreed that the jurisdiction of ILA mechanics or whichever craft historically has this jurisdiction shall cover the maintenance
and repair of equipment (which term includes containers and chassis) and such equipment as its members have historically maintained
and which is owned, controlled, operated, or interchanged by USMX members and/or owned, financed or organizations with which
USMX members are associated with (eg. OCEMA) including, but not limited to (a) container cranes, (b) container handling equipment
and (c) container cranes (d) Rubber Tire Gantry Cranes, (e) Straddle Carriers, (f) Yard Hustlers, (g) Top Loaders, (h) empty
handlers, (i) stick cranes, (j) fork lifts, (k) terminal vehicles, (l) pay loaders, (m) snow removal equipment, (n) sweepers, (o) bomb
carts/trailer trains equipment which are acquired for all deep-sea terminal and or off pier facilities; tire work shall be maintained
and repaired by ILA mechanics. The ILA’s jurisdiction remains in effect at waterfront container facilities and/or off-pier premises
used for servicing and repair of equipment covered by this Master Contract in accordance with the Containerization Agreement.
Further, all said equipment, be it owned, leased or controlled by USMX members and/or signatories to the Master Contact, etc., once it
is presented at waterfront facilities, shall be covered by this Master Contract. Furthermore, it is recognized that the marine terminal
work of all ILA crafts has been traditionally performed on piers and waterfront facilities. When such marine terminal work is moved off
the marine terminal by the terminal operator or by a signatory carrier to an offsite facility the ILA shall retain its work jurisdiction, where
the work is the work that would have been performed in the marine terminal or port area in accordance with the terms and conditions
of Article VII, Section 8, “Marine Terminal Work”.
All general maintenance and repair work performed under initial equipment warranties and guarantees’ shall require a
minimum of 2 ILA mechanics being trained, or whatever manning is required to maintain the full complement of equipment
involved. A copy of all warranty / guarantee documentation will be furnished to the local ILA union with that jurisdiction and
repair equipment and manuals shall be provided by the management.
Any and all equipment used to diagnose, monitor, track, and or repair, any equipment
used in operational support of Marine terminal work, shall be operated and repaired by
the ILA. All necessary training to preform these duties shall be provided by
management.
Section 2. Major Damaged Equipment.
Damaged equipment must be repaired in the port where the damage is discovered. Thereafter, it shall also report the time, place and
nature of the repairs performed by ILA labor in that respective ILA port. Such notification shall be subject to the audit procedures.
In fulfilling the above objectives, it is agreed that:
1
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(k)
(l)
No damaged equipment shall be loaded aboard ship for export
No employer or carrier shall permit damaged equipment to leave the compound except under the procedures provided herein.
The employers and carriers shall not enter into any leasing agreement that circumvents the work jurisdiction of the ILA covered under
this Master Contract.
There will be a minimum of one (1) TIR employee per lane. Any changes to the manner in which the TIR inspections are
performed, either by written form, computer, scanner, or other methodology, will be discussed with the Union prior to
implementation. No such changes will be implemented without the mutual consent of the parties.
T.I.R. inspections must be performed in every instance where an intermodal container and/or chassis are entering or
leaving a Port, and or, off pier facility. All owner operated equipment, with the exception of Tractor Trailer/Truck, must be
inspected to insure roadworthiness before a USMX signatory box/Container is mounted. If driver refuses the required
inspection, for purposes of public safety, then the ILA shall refuse to mount a container(s).
A mandatory roadability T.I.R. inspection must be performed on every inport move leaving a terminal or related facility.
Any unit presented at a Marine terminal, and or, an ILA off pier facility, requires an ILA TIR inspection. Any damage
identified must be repaired by an ILA facility
All FHWA inspections will be performed by I.L.A. mechanics in complete conformance with Federal law and regulations.
In order to perform a proper inspection, the container and/or box should be off the chassis.
“Sale boxes or Sale Containers/Chassis” must be repaired, and prefixes and numbers must be removed before being
terminated and/or sold.
ILA shall retain work jurisdiction on all equipment associated with the movement of signatories’ equipment by rail or other
transportation methods.
All work deemed dangerous by the ILA Safety Department shall have a minimum of 2 ILA mechanics working together at
all time, or whatever manning is negotiated at the local level, with the concurrence of the Safety Department, or whichever
is greater.
All steam cleaning on said equipment shall be performed by ILA mechanics.
COMPONENT
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CONDITION/DESCRIPTION
RAIL INSPECTION:
All rails, including side rails,
headers and sills
Holed, cut, torn or cracked; broken component
and/or weld
Top and bottom rails
Bent or dent within 10 in of a corner fitting
Front headers and flat-bar side rails
Any deformation such as bend, bow, dent,
holes,etc. if more than 1 in. deep
Box-section top side rails
Any deformation such as bend, bow, dent,
holes,etc. if more that 1-3/6 in. deep
Rear headers
Any deformation such as bend, bow, dent, etc. if
more than 1-3/8 in. deep
Rain gutters
Any deformation such as bend, bow, dent, etc. if
door operation, or securement, is impaired
Bottom side rails, front & door sills
Any deformation such as bend, bow, dent, etc. if
more than 2 in. deep
Door headers and sills
POST INSPECTION:
All corner posts, including J-bars
Interference with door closure, securement and/or
weather tightness
Holed, cut or torn; broken component and/or weld
Missing or loose parts or fasteners
All corner posts, front and rear
Any single deformation such as bend, bow, bent,etc.
two (2) or more dents on a single post if more
than 1in or inside crack
Rear corner posts
Any deformation causing interference with door
Operation, securement or water tightness
J-bars
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Any deformation such as bend, bow, dent, etc. that
impairs doors from opening fully or locking
SIDE/FRONT PANEL INSPECTION:
Interior panel liners
Holes, cut, torn, cracked or broken; missing or loose
Fasteners
Ventilator covers
Broken, missing, if damage exceeds 3/8 in.
DOOR INSPECTION:
Door assembly, including hardware
Holed, cut,torn or cracked; broken component and/or
Weld. Missing or loose parts. Seized, frozen , rusted or
Stiff. Lack of water tightness
Door panels
Any deformation such as bend, bow, dent,holes, etc if
more 1 3/8 in. deep. Any bow involving the length or
height of a panel if internal dimensions are reduced
more than 2 in.
Door gaskets
Loose or missing. Cut, torn, cracked or burned if not
light tight and water tight
ROOF INSPECTION:
Roof panels, header extension
plates, corner protection
plates and roof bows
Holed, cut, torn or cracked; broken componet and/or
weld. Missing or loose parts or fastners
Roof bows
Any deformation such as bend, bow, dent, etc. if more
than 2 in.
Corner protection plates and
header extension plates
Any deformation such as bend, bow, dent, etc. if
internal dimensions are reduced by more than 2 in.
All roof panels
Open Tops/tarps
Any deformation such as bend, dent, etc. if more than
1 3/8 in. on any corrugation, inboard or outboard
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Any deformation such as a hole, cut, and/or missing bars.
FLOOR INSPECTION:
Floor, including threshold
Plate and center spacer
Holed if light leaks. Light leakage gaps between boards
Plank flooring
Cracked or split
Threshold plate
Bent upwards if more than 3/16 in.
UNDERSTRUCTURE:
Crossmembers, forklift
Pocket components (including
straps), outriggers and
Gooseneck tunnel components
Holed, torn, cut or cracked; broken component and/or
weld. Missing or loose parts or fastners. Any deformation
such as bend, bow, dent, etc. if more than 2 in. Any
deformation such as bend, bow, dent, etc. on bottom
flange. Any on top flange if more than 2 in.
Gooseneck tunnel assembly and Any deformation such as bend, bow, dent, etc. if more
forklift pocket top plate
than 2 in.
MISCELLANEOUS:
Lashing fittings
Markings required by
regulations, international
standard
Broken parts and/or welds; missing or loose parts or
fastners. Bent if more than 2 in.
Missing, loose or defaced
Marking plates
Loose, broken, missing plate or fasteners; illegible data
Corner fittings and their
weld attachments
Cracked, loose, broken; apertures outside ISO dimensional
tolerances
Clean outs
Hangar beams, and any type of debris
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CHASSIS DAMAGE CRITERIA
Brake System Inspection Criteria
Component
Service brakes
Parking brakes
Condition
Absence of braking action on any axle required to have
brakes upon application of service brakes; missing brake
Absence of braking action on vehicle or combination upon
actuation of parking brake control, (including driveline
hand-controlled parking brakes)
Missing, loose, bent, broken or frozen
All mechanical brake system
components, including shoes, lining,
pads, springs, anchor pins, spiders, cam
shaft rollers, push rods, air chambers
and all mounting or support brackets
and fasteners
Gladhands
Cracked, broken or leaking; Twisted, turned or loose;
Clogged leaking or non-functional; Any audible leak;
cracked or damaged by heat
Gladhand gaskets
Cut, torn, cracked or burned; missing
Antilock brake system
ABS malfunction indictor lamp remaining illumination over
5 seconds, or illuminated at any time while chassis is
moving at road speed; ABS malfunction indicator lamp
does not operate during a bulb check, bulb or lens broken
Crimped, collapsed or broken; cut or torn; clogged, leaking
or non-functional; Any audible leak; Cracked or damaged
by heat
Excessive abrasion or kinking; Cut or torn; Clogged, leaking
or non-functional; cracked, broken or crimped; Damage
extending through outer reinforcement ply; Bulge or
swelling when air pressure is applied; Any audible leak;
two hoses improperly joined
Cracked or broken; clogged, leaking or non-functional
Air line tubing
Air hoses
Relay valve
Air reservoir tank
Air brake chamber/spring brake
Cut, torn or punctured; Leaking or broken mounting; loose
mounting fasteners
Non-functional; audible air leak; severe corrosion
Slack adjusters
Cracked, broken or non-functional; Seized, broken or stiff
Brake linings or pads
Excessive or uneven wear(If lining thickness is less than ¼
inch at the shoe center; cracked or chipped in the vertical
direction at the lining edges; Cracked or chipped in the
horizontal direction, if crack is EITHER more than 1/16 in
wide OR more than 1 ½ in long; lining or pad not firmly
attached to shoe; saturated with oil, grease or fluid; Lining
separated from shoe by more than 1/16 in.
Brake drum or rotors
Brakes (readjustment)
External cracks that open upon brake application and
deep scoring; Any portion missing or in danger of falling
away
Any brake ¼ inch or more past readjustment limit, or any
two brakes on the same vehicle that exceed the
readjustment limit by any amount
Electrical System Inspection Criteria
Component
Receptacle (7-way plug)
Clearance, marker, tail, stop and
license plate lamp bulbs, lenses and
assemblies
Reflectors
Condition
Missing or loose parts or fasteners; Any bend or distortion
of pins; broken pins or insulation; faulty ground; corroded;
exposed wiring connections
Inoperable or missing; broken or cracked; inadequate
illumination; moisture accumulation
Missing, broken, chipped or cracked through
Wiring
Short circuit; Bare, cut or frayed insulation; dangling loose
All lighting devices and reflectors
required by 49 CFR 393
Inoperable or missing
Landing Gear Inspection Criteria
Component
All landing gear components
Landing leg brace (diagonal or cross
brace)
Landing legs
Gear box
Condition
Missing or loose parts or fasteners; Holed, cut or torn;
Cracked or broken weld. *Landing leg upper tube cannot
be re-welded to the landing leg mounting plate. It must be
replaced.
Any deformation such as bend, bow, dent, ect. Cracked or
kinked
Uneven height; Out of alignment; Any deformation such
as bend, bow, dent, ect.
Inoperable in high, low or both gears
Cross shaft
Any deformation such as bend, bow, dent, ect.
Crank handle
Any deformation such as bend, bow, dent, ect.
Crank handle retainer
Any deformation such as bend, bow, dent, ect.
Sand shoes (or wheels)
Any deformation such as bend, bow, dent, ect.
Sand shoe axle
Seized; ability of sand shoe to swivel is impaired
Securing devices (safety devices),
including twistlocks, locking pins,
twistlock collars, springs, twistlock
handles and handle retainers (ALL
locking devices must be operable)
retainers or springs
Missing component, handles, retainers or unattached,
inoperable or incapable of securing attachment; Cracked
or broken components or welds; Seized or frozen; Any
deformation such as bend, bow, dent ect. Bent handles
which are not operational and/or which protrude beyond
envelope of chassis when in locked position
Miscellaneous System Inspection Criteria
Component
Coupling devices; pintle hook assembly
(integrity)
Coupling devices; pintle hook assembly
(mounting to frame)
Coupling devices; frame crossmember
providing pintle hook attachment
All conspicuity markings required by 49
cfr 393
Coated surfaces
Condition
Cracks; any welds repairs to pintle hook; any part of pintle
hook horn section reduced by more than 20%; latch
insecure
Missing or ineffective fasteners; Mounting surfaces cracks
extending from point of attachment; loose mounting
Cracked, broken weld
Missing
Burns due to heat or other contamination due to contact
with foreign substances; Uncoated and/or corroded
Owner’s and identification markings
Missing, defaced or illegible
Foreign markings
Present
Registration holder
Holed, cut, torn, non-watertight or missing; distorted
Registration
Expired, invalid, illegible or missing
License plate mounting
Any cut, tear, bend or broken weld
License plate
Expired, invalid, ineligible or missing
Safe loading; any part of
If loading permits tire, load or vehicle, such as tire carrier
mounting, or any part of load
Slider Assemblies Inspection Criteria
Component
Adjustable axle assemblies (sliding
subframes or sliding tandems) – all
components
Slider frame
Locking (indexing) pins
Indexing holes
Stops
Safety devices, including locking pins,
indexing holes and stops
Condition
Missing, unengaged or loose parts or fasteners, including
locking pins
Cut, torn, cracked or broken; Any deformation such as
bend, Bow, dent, ect.
Cracked, chipped or broken; Any deformation such as
bend, Bow, dent, ect.
Elongation; Cracked or deformed around perimeter of
hole
Cracked or broken, distorted or worn out; cracked or
broken weld
Missing or cannot be engaged; Unattached or incapable of
attachment
Structure Inspection Criteria
Component
All mainframe components, including
crossmembers
Kingpin
Upper coupler
Main rails, main rail gussets
Bolsters, bolster gussets
Crossmembers
Crossmember gusset
Underride protection (ICC bumper)
Light box
Mud flaps
Mud flap bracket
Condition
Missing or loose parts or fasteners; Cracked, broken, loose
or sagging; Any condition, including loading, that causes
frame or body to be in contact with a tire or any part of
wheel assembly
Cracked, chipped or distorted movement in any direction;
distortion or unusual wear that affects operation; Worn
beyond wear limits
Cut or broken welds; Cut, torn or cracked component;
uneven wear, dished, bulged or distorted upwards;
Blockage of drain holes; severe corrosion
Cracked or broken welds; Cut or torn component; Any
deformation such as bend, bow, dent, ect.; Elongation of
hole in web for passage of landing leg shaft
Cracked or broken welds; Cut or torn component; Any
deformation such as bend, bow, dent, ect.; Severe
corrosion
Cut or torn; Cracked or broken weld; Any deformation
such as bend, bow, dent, ect.; Severe corrosion
Cut Component; Cracked or broken weld
Cut Component; Cracked or broken weld; Missing (if
provided originally) or partially removed; Any deformation
such as bend, bow, dent, ect.
Torn, bent or severe corrosion; loose, cracked
Holed, cut or torn; Marking other than owner’s; loose or
missing fasteners; improper length
Cut or torn; Cracked or broken welds; Any deformation
such as bend, bow, dent, ect.
Dock bumpers
Missing
Suspension Inspection Criteria
Component
Condition
Springs
Distorted; Broken
Spring hangers and equalizer
Inoperable; Worn bushings; any deformation such as
bend, bow, dent, ect.
Cracked, broken, loose or missing; severe corrosion
Any spring hanger or other axelpositioning parts
Seats and U-bolts
Leaf spring assembly
Torque, radius or tracking components
or any part used for attaching same to
vehicle frame or axle
Cracked, broken, loose or missing
Any broken main leaf; any leaves broken or missing; One
or more leaves displaced in a manner that could result in
contact with a tire, rim, brake drum or frame
Cracked, broken, loose or missing
Tire Inspection Criteria
Component
Tires
Condition
Tire is flat or has noticeable leak ; Body ply or belt material
is exposed through tread or sidewall; Tread depth is 2/32
inch or less measured at any point on a major tread
groove; Any tread or sidewall separation; Any cut on
sidewall or tread where ply or belt material is exposed;
regrooving damage; visible blisters or knots; severe
weather checking; blown out or missing tire; any tread
variation in excess of 3/32 inch between the average tread
depth and a flat spot; Any mismatched tire with a height
variance more than 7/16 inch between adjacent tires; any
abnormal or uneven wear resulting in a tread variance
more than 5/32 inch; mixing of bias ply and radial tires on
the same axel; contact of side walls of adjacent tires; Over
or under-inflated per manufacturer’s specification;
Mounted or inflated so that it comes into contact with any
part of vehicle; Any tire marked “not for highway use” or
words of similar meaning; Weight carried exceeds tire
load limit due to under-inflation
Missing or broken
Valve caps
Valve stems
Rim Spacer
Pinched, crushed or unable to be sealed by valve cap;
clogged
Improper parts; cracked or broken; warped or distorted;
elongated bolt holes; any welded repair, or any significant
deformation, such as bend, bow, dent, etc. on a rim flange
which impairs integrity of tire
Distorted or crushed; Improper tire clearance
Rim stops / valve locators
Missing or rewelded
Rims or rim base
Wheel Group Inspection Criteria
Component
Condition
All Wheel Group Components
Loose or missing parts or fasteners
Lock or side rings
Bent, broken, cracked or sprung; Improperly seated;
Mismatched rings
Cracked or broken; Elongated bolt holes
Wheels
Fasteners
Welds attaching disc to rim
Broken, missing, cracked, stripped, loose or otherwise
ineffective; bent or mismatched
Cracked
Welds attaching tubeless demountable
rim to adapter
Hub caps (oil)
Cracked
Inner hub (oil seals)
Low fluid level; evidence of leakage; contaminated oil
Hub caps (grease)
Cut, torn, cracked or broken; leaking grease;
contaminated grease
Cracked, pitted or worn
Bearings or cones
Cut, torn, cracked or broken, leaking oil, low oil level
All deadline chassis must have deadlining reason clearly stated on the TIR and the unit tagged before the carrier will accept it as a deadline.
Refrigerated Units
When a refrigerated container cannot operate to carry refrigerated cargo due to a mechanical failure, the ILA shall retain its jurisdiction to repair such failures.
The ILA shall have jurisdiction of the installation, maintaining, operating, monitoring and commissioning of all GPS, remote
monitoring and all other similar devices.
REEFER COMPONENTS AND DAMAGES
ELECTRICAL
Component
Effect of Damage
440v power plug
loss of power unit will not run
440v power cable
loss of power unit will not run
25 amp circuit breaker
440v/25v low voltage
transformer
loss of power unit will not run
loss of control power unit will not
operate
phase contactors
compressor contactor
loss of power unit will not run
compressor will not run, unit will
not cool
evap fan contactor
loss of power to fans, no cooling
condenser fan contactor
loss of power to fan, no cooling
micro controller
loss of power to heaters, evap coil
will freeze, no cooling
none of the components will
operate
relay boards
loss of power, unit will not run
compressor motor
compressor will not run, no cooling
evaporator fans motor
unit will not cool
condenser fan motor
unit will not cool
evaporator pan heaters
hpco safety switch
evap coil will freeze, no cooling
unit reads high pressure, shuts
down
lpco safety switch
unit reads low pressure, shuts
heater contactor
down
LED display
wire harnesses
datalogger
in-line modem
unit runs but set point and actual
temperature cannot be seen
no power to components
unit runs but unable to download
data or upgrade software
unit runs but unit unable to
communicate with remote
monitoring system
MECHANICAL
Component
Effect of Damage
compressor
compressor seizes, unit will not
cool
condenser coil
leak, loss of refrigerant, unit will
not cool
evaporator coil
leak, loss of refrigerant, unit will
not cool
modulation valve
broken valve will restrict
refrigerant flow resulting in no
cooling
thermo expansion valve
broken valve will not meter
refrigerant or, restrict refrigerant,
flow resulting in no cooling
liquid line solenoid
broken valve will restrict
refrigerant flow resulting in no
cooling
drier
clogged drier will restrict
refrigerant flow resulting in no
cooling
receiver tank
leaking tank will result in loss of
cooling capacity
all copper piping
leak will cause loss of refrigerant
resulting in no cooling, damage to
other components
line solenoids
broken valve will restrict
refrigerant flow, resulting in no
cooling
pressure safety valves
ruptured valve will result in loss of
refrigerant, resulting in no cooling
STRUCTURAL
Structural
Effect of Damage
evap fan foundation
motor will be unsecured causing
damage to motor, fan blade and
evap coil
condenser fan foundation
motor will be unsecured causing
damage to motor, fan blade and
condenser coil
compressor foundation
compressor will be unsecured
causing damage to compressor
and copper piping
evaporator access panel
unit will not cool due to air
leakage, unit is unsafe due to
exposed fan blades
condenser fan grille
unit is unsafe, due to exposed fan
blades
control box door
unit is at risk to water damage of
all electrical components and
micro boards
control box
if box is damaged all electrical
components are at risk of
electrical short or fire damage
fresh air vent door
unit will not cool due to air
leakage
unit is at risk to water damage of
all door and panel hinges and
all electrical components and
latches
micro boards
ILA Mechanics shall perform all mechanical work to reefers, Gen-sets, etc., including but not limited to pre-trips, mounting and
dismounting Gen-sets, all PM’s, quick checks, temp checks and TCIR inspection; prior to leaving terminal, all units must be pretriped. Any type of refrigerated equipment including, but not limited to, reefer container, gen-sets that is not properly functioning
shall be deemed major damage.
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