Course Syllabus Wando High School MIT 3 Mechatronics Spring 2015 Offering Course Description: MIT 3 Mechatronics (1Semester). Mechatronics is a new interdisciplinary field involving mechanical, instrumentation, electronics, robotics/automation, computer components, and control systems. The program prepares students who like to work with their hands as well as their minds. Mechatronics is a dynamic field that changes daily with the rapid improvements in technology and computer systems. Systems are networked to meet the demands of automated manufacturing processes, and technicians are trained to meet necessary entry-level industrial skills and entry into a postsecondary program at a technical college. Instructor: Cecil Gainey, CTE Career and Technology, Wando High School Room: E109, T: 843-881-8249, F: (843) 849-2890; E: cecil_gainey@charleston.k12.sc.us Office Hours: MF 8:00 AM to 4:00 PM or by appointment. Lab/Lab Orientation/Lecture: ● MIT 3, Lab. Every week M-F 12 :00PM-1 :30PM. Prerequisites: NA Course Web: wandomechatronics.weebly.com Textbook: I suggest Industrial Electricity and motor Controls Second Edition By: Rex Miller Course Body: MOTORS: THEORY AND APPLICATION 1. Define the following terms: -Ampacity -Branch circuit -Circuit breaker -Controller -Duty -Equipment -Full-load amps -Ground fault circuit interrupter -Interrupting rating -Motor circuit switch -Thermal protector -NEMA design letterOctober 2011 6 1 Created on 10/14/2013. Last modified by Cecil Gainey -Nonautomatic -Overcurrent -Overload -Power factor -Rated full-load speed -Rated horsepower -Service factor -Thermal cutout -Remote control circuit 2. Describe the various types of motor enclosures. 3. Describe how the rated voltage of a motor differs from the system voltage. 4. Describe the basic construction and components of a three-phase squirrel cage induction motor. 5. Explain the relationships among speed, frequency, and the number of poles in a three-phase induction motor. 6. Describe how torque is developed in an induction motor. 7. Explain how and why torque varies with rotor reactance and slip. 8. Define percent slip and speed regulation. 9. Explain how the direction of a three-phase motor is reversed. 10. Describe the component parts and operating characteristics of a three-phase wound rotor induction motor. 11. Describe the component parts and operating characteristics of a three-phase synchronous motor. 12. Define torque, starting current, and armature reaction as they apply to DC motors. 13. Explain how the direction of rotation of a DC motor is changed. 14. Describe the design and characteristics of a DC shunt, series, and compound motor. 15. Describe dual-voltage motors and their applications. 16. Describe the methods for determining various motor connections. 17. Describe general motor protection requirements as delineated in the National Electrical Code (NEC). PROGRAMMABLE LOGIC CONTROLLERS 1. Describe the function and purpose of a programmable logic controller (PLC). 2. Compare hardwired and PLC systems. 3. Convert between number systems. 4. Analyze a binary logic network. 5. Describe the purpose of the various power supplies used within a PLC. 6. Construct input/output (I/O) circuits. 7. Define the function of the PLC processor module. 8. Describe the interrelations between microprocessor components. 9. State the characteristics of the different types of memory. 10. Demonstrate the features of relay ladder logic instruction categories. 11. Demonstrate the principles used to correlate PLC hardware components to software instructions. 12. Convert a hardware ladder diagram to a PLC ladder diagram. 13. Program PLC using the converted PLC ladder diagram. 14. Troubleshoot problems in PLC circuit using a given diagram. 2 Created on 10/14/2013. Last modified by Cecil Gainey Topics Covered (subject to minor changes): •Tools and Equipment •Safety in the Workplace •Symbols •Control Circuits and Diagrams •Switches •Magnetism and Solenoids •Relays •Electric Motors •Timers and Sensors •Sensors and Sensing •Solenoids and Valves Motor Starting Methods Solid-State Reduced-Voltage Starters Speed Control and Monitoring Motor Control and Protection ThreePhase Controllers Transformers Power Generation Power Distribution Systems Programmable Controllers Course Requirements: 20 points – Homework 20 points – 8 quizzes (bi-weekly – January - April) 60 points – Labs/Design projects 20 points – Final Exam 3 Created on 10/14/2013. Last modified by Cecil Gainey Classroom Management Plan Dear Parent(s): I will be your child’s Mechatronics teacher this year. In order to guarantee your child and all the students in my classroom the excellent educational climate they deserve, I have developed a Classroom Management Plan that will be in effect at all times. When in my classroom, students must comply with the following rules: 1. 2. 3. 4. 5. Follow directions the first time they are given. Be in your seat and ready to work when the bell rings. Raise your hand and wait to be recognized before speaking. Keep hands, feet and objects to yourself. Do not use tools or equipment without being told to do so and only after being instructed on their use. 6. Follow all safety rules. 7. Return to your desk before the class change bell rings. If a student breaks a rule, the following consequences occur: First time student breaks a rule: Name is recorded on paper = warning Second time student breaks a rule: One check mark = 15 minute detention; call to parents Third time student breaks a rule: Two check mark = 30 minute detention; call to parents Fourth time student breaks a rule: Three check mark = Referral to Assistant Principal If a student is severely disruptive, an administrator will be called to the classroom. Included in my Classroom Management Plan are ways to positively reinforce students who behave properly. In addition to using frequent praise, I will reward students with nohomework nights and special class activities. In order for this plan to be most effective, I need your support. Please discuss this letter with your child, then sign it, and return it to me. Thank you for your cooperation. Sincerely, Cecil Gainey 4 Created on 10/14/2013. Last modified by Cecil Gainey ____________________________ _____________________________ Parent Signature Date ______________________________ ________________________________ Parent Contact Phone Number Parent Contact email _____________________________ _________________________________ Student’s Name Class Comments:___________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ _______________________ 5 Created on 10/14/2013. Last modified by Cecil Gainey