GUARDIAN® M.E SINGLE PHASE PROTECTION PANEL GUARDIAN® in the standard version comes supplied with the following functions. Connection and disconnection directly in line (DOL) Overload protection Overvoltage and under voltage crowbar Short-circuit protection Protection against operating dry (no water protection) Installation Ensure that the motor has an earthing cable connected. Ensure that the system has a gate valve installed just after the base plate. (This is required during the calibration of the Guardian® panel). Ensure that the correct cable size is used as per the sizing of the electric motor. Before the power is supplied to the Guardian® panel, ensure that there is 220 – 230 volt available. Connect the power supply line as per the instructions in Fig. 1 Connect the output line as per the instructions in Fig. 1 Grey lead – Main Brown lead – Auxiliary Black lead – Common (4) On Fig. 1 is for all external float and level switches (In the event of none of these switches being used, the bridge wire must remain in place). If all the above are correct and in place start the motor (3) on Fig.1 Allow the motor to run for a few minutes to reach its required duty point. Adjust the potentiometer (1) on Fig. 1 anti-clockwise until the digital panel starts to flash. Thereafter adjust the potentiometer clockwise until the flashing stops on the digital panel. This has now set the overload protection. Close the gate valve on the system (to obtain the minimal amps) Adjust the potentiometer (2) on Fig.1 clockwise until the digital panel starts to flash “Sb” The electric motor will now switch off. Thereafter adjust the potentiometer slightly anti-clockwise. Restart the motor. (If the motor switches off again, re-adjust the potentiometer slightly more in an anti-clockwise rotation). This has now set the under load protection. Open the gate valve to obtain the correct duty point of the installation. The Guardian® ME panel is now calibrated and no further adjustments are required. In the event of a dry run, (No water) the panel will switch off, and attempt a restart after 10, then 22, then 45 and finally 90 minutes. If there is still a dry run condition “UL” will flash on the digital display. Switching the panel off, and then On again will restart the motor once the problem has been resolved. The display panel will give the following Errors Sb – Dry run or low load UL – Final lack of water (Load disconnected to motor) OL – Overload (Load disconnected to motor) (Before the OL is displayed, and the motor is in an overload condition, the overload amps will flash on the display panel, and will flash until the OL is displayed) Capacitor Sizing This protection panel is standard for all single phase size motors, and only the capacitors needs to be changed to accommodate different size motors. The following table gives the sizing of the capacitors. Motor Size 0,37KW 0.56KW 0.75KW 1.1KW 1.5KW 2.2KW Capacitor mf 16 20 25 35 40 60 From 1.1KW to 2.2KW the Guardian® panel only requires a Run Capacitor and no Start Capacitor is required. (Test carried out has shown that connecting a start Capacitor to the system results in the running amperage more than doubling, which will cause the motor to fail). Trouble Shooting Trouble The motor does not start and the Guardian® displays the frequency Guardian® powers the motor for a fraction of a second Display of Sb blinking Meaning Self Diagnosis Possible cause Supply voltage is to low Possible remedy Check. Must be between 220 and 230V Self Diagnosis High voltage drop at start up of motor Increase the cross section of the supply cable Operating dry or at low load Standby time for restoring level (10,22,45,90 min) Final lack of water (After 4 tests totaling 167 minutes) No water in the well. Check Attention The load should always be considered as live Display of OL Too high absorption of current detected Incorrect adjustment Display of OL and the motor is off Too high absorption of current detected. Overload alarm Display of OF Missing phase -The motor does not start -Overload -Pump silted up -Supply voltage to high -Unsuitable pump -Mechanical problems with the motor -missing phase Eliminate the problem -the motor is not and reset the Guardian® connected Display of UL and the motor is off Pump size unsuitable for the motor. As Above Switch off the panel. Switch on the panel, once the water level in the well has recovered. Check correct absorption by the motor and adjustment of the potentiometer. (Arbitrarily increasing the adjustment setting is not the solution) Resolve the problem and rest the Guardian®