Diffractometric Debye-Scherrer measurements for the examination of the texture of rolled sheets TEP 5.4.2701 Related topics Crystal lattices, crystal systems, Bravais-lattice, reciprocal lattice, Miller indices, structure factor, atomic scattering factor, Bragg scattering, characteristic X-rays, monochromatization of X-rays, fiber textures, sheet textures, annealing texture, recrystallization. Principle A polycrystalline, cubic face-centered crystallizing copper powder sample and a thin copper sheet are separately irradiated with the radiation from a X-ray tube with a copper anode. A Geiger-Mueller counter tube is automatically swivelled to detect the radiation that is constructively reflected from the various lattice planes of the crystallites. The Bragg diagrams are automatically recorded. The evaluation allows the Bragg reflexes to be assigned to the individual lattice planes. In contrast to the powder sample, the rolled thin sheet gives a spectrum showing an alignment of the crystallites (rolled texture), that is made even more complete by heating the sheet. Equipment 1 1 1 1 1 1 1 1 1 1 1 XR 4.0 expert unit XR 4.0 Goniometer for X-ray unit, 35 kV XR 4.0 Plug-in module with Cu X-ray tube Counter tube, type B Lithium fluoride monocrystal, mounted Universal crystal holder Probe holder for powder probes Diaphragm tube with nickel foil Diaphragm tube d = 2 mm Copper powder, 50 g Copper sheet, 0.1 mm, 100 g 09057-99 09057-10 09057-50 09005-00 09056-05 09058-02 09058-09 09056-03 09057-02 30119-10 30117-10 1 1 1 1 1 Crucible tongs, l = 200 mm Micro spoon, special steel Vaseline, 100 g XR 4.0 measure Data cable USB plug type A/B Required additionally PC, Windows® XP or higher Bunsen Burner and gas supply; e.g.: 1 Bunsen burner LABOGAZ 470 1 Butane catridge C 470, 450g 33600-00 33393-00 30238-10 14414-61 14608-00 47536-00 47539-00 Fig. 1: P2542701 www.phywe.com P2542701 PHYWE Systeme GmbH & Co. KG © All rights reserved 1 TEP 5.4.2701 Diffractometric Debye-Scherrer measurements for the examination of the texture of rolled sheets Tasks 1. Record the intensity of the Cu X-rays back scattered by a cubic crystallizing copper powder sample as a function of the scattering angle. 2. Assign the Bragg reflexes to the individual lattice planes. 3. Record the Bragg spectrum of a thin sheet of copper. 4. Repeat the measurements made in Task 3 after the sheet of copper has been subjected to annealing. Set-up Connect the goniometer and the Geiger-Müller counter tube to their respective sockets in the experiment chamber (see the red markings in Fig. 2). The goniometer block with the analyser crystal should be located at the end position on the left-hand side. Fasten the Geiger-Müller counter tube with its holder to the back stop of the guide rails. Do not forget to install the diaphragm in front of the counter tube. Insert a diaphragm tube with a diameter of 2 mm into the beam outlet of the tube plug-in unit. Note Details concerning the operation of the X-ray unit and goniome- Fig. 2: Connectors in the experiment ter as well as information on how to handle the monocrystals chamber can be found in the respective operating instructions. Holder for Powder samples and universal crystal holder Counter tube diaphragm GM-counter tube diaphragm tube d = 2 mm Goniometer at the left end position Fig. 3: Set-up of the goniometer 2 PHYWE Systeme GmbH & Co. KG © All rights reserved P2542701 Diffractometric Debye-Scherrer measurements for the examination of the texture of rolled sheets TEP 5.4.2701 Procedure - Connect the X-ray unit via the USB cable to the USB port of your computer (the correct port of the X-ray unit is marked in Figure 4). - Start the “measure” program. A virtual X-ray unit will be displayed on the screen. - You can control the X-ray unit by clicking the various features on and under the virtual X-ray Fig. 4: Connection of the computer unit. Alternatively, you can also change the parameters at the real X-ray unit. The program will automatically adopt the settings. - Click the experiment chamber (see the red marking in Figure 5) to change the parameters for the experiment. Select the parameters as shown in the text box. - If you click the X-ray tube (see the red marking in Figure 5), you can change the voltage and current of the X-ray tube. Select the parameters as shown in the text box: Anode voltage UA = 35 kV; anode current IA = 1 mA.. - Start the measurement by clicking the red circle: - For setting the X-ray tube After the measurement, the following window appears: For setting the goniometer Fig. 5: Part of the user interface of the software - - Select the first item and confirm by clicking OK. The measured values will now be transferred directly to the “measure” software. At the end of this manual, you will find a brief introduction to the evaluation of the resulting spectra. Note - Never expose the Geiger-Müller counter tube to the primary X-radiation for an extended period of time. Overview of the settings of the goniometer and X-ray unit: - 1:2 coupling mode - angle step width 0.1° - Scanning range 10°-45° - Anode voltage UA = 35 kV; anode current IA = 1 mA - Scanning speed: when only very intense reflex lines are to be recorded, then scanning can be relatively rapid at 10 s/°. For the identification of weaker lines, a scanning speed of at least 30 s/° is required for a better signal-noise ratio. The experiment with the sheet of copper can be carried out using a scanning speed of 20 s/°. In addition, for a more exact evaluation, it is recommended that the position of the glancing angle be determined to two decimal places and that the zoom function be used for the region where lines are close together. www.phywe.com P2542701 PHYWE Systeme GmbH & Co. KG © All rights reserved 3 TEP 5.4.2701 Diffractometric Debye-Scherrer measurements for the examination of the texture of rolled sheets Preparation of the copper powder sample A relatively high sample concentration is obtained when the powder is mixed with a little vaseline. To do this, transfer a little of the copper powder onto a sheet of paper and use a spatula to knead it to a firm paste. To achieve the highest concentration of material as possible, use very little vaseline (a spatula tip of it). Fill the relatively solid paste into the specimen for powder samples and smooth it flush. Use the universal crystal holder to hold the specimen. Preparation of the copper sheet sample For better handling, use scissors to cut the copper sheet to a size of (2.5 x 4) cm. The surface of this sample sheet that is to be examined must be completely free of oxide and brightly polished. To achieve this, first use very fine emery paper (1,000 grain) to carefully remove any oxide, then use polishing paste to brightly polish the surface. Clamp a strip of paper under the sample to firmly fix it in the universal crystal holder. After having carried out the experiment with the brightly polished sample, initiate recrystallization of the sample as follows: Heat the sample carefully to a bright redness (approx. 700°C) for about 2-3 seconds with a Bunsen burner flame, then allow the sheet to cool slowly in air. Again carry out the subsequent measurement on the bright sample surface. Calibration of the goniometer with the LiF single-crystal: Exact angular positions of Debye-Scherrer reflections are only to be expected when the goniometer is correctly adjusted. Should the goniometer be out of adjustment for any reason whatever, this can be overcome by stepwise carrying out of the following procedure: In the coupled 2:1 mode, set the LiF single-crystal at an angle of ϑ= 22.5°. Theoretically, the very intense 200 reflection from LiF lies at this angle. Now, search for the maximum intensity of the reflection by turning the crystal and counter tube separately and alternately through a few 0.1° angular steps. Should the maximum be found at 22.3°, for example, i.e. 0.2° below the theoretical value, then couple the crystal and counter tube together again and turn the crystal through -0.2° past the zero position. Save this corrected zero position by selecting “menu”, “goniometer” and “set to zero”. The maximum intensity must now be situated exactly at the angle of 22.5°. Carry out a corresponding positive zero position correction should the maximum be found at an angle greater than 22.5°. Theory and Evaluation When X-rays of wavelength λ strike a mass of lattice planes of a crystal of spacing d at a glancing angle of ϑ, then the reflected rays will only be subject to constructive interference when Bragg’s condition is fulfilled, i.e.: 2d sin n (n = 1, 2, 3, ...) (1) Copper crystallizes in a cubic face-centered lattice, the unit cell of which has 4 atoms at the coordinates 000, ½ ½ 0, ½ 0 ½ and 0 ½ ½. For a face-centered lattice consisting only of one sort of atom, the structure factor, which determines which lattice planes contribute to constructive interference of the partial waves scattered at the individual lattice elements, the following is valid: |F|2 = 16 f 2 with h k l only even or only odd |F|2 = 0 with h k l mixed (2) where h, k, l = Miller indices of the reflecting lattice planes. The atomic scattering factor f describes the scattering power of an individual atom and is defined as the scattering amplitude of an atom divided by the scattering amplitude of a free electron. 4 PHYWE Systeme GmbH & Co. KG © All rights reserved P2542701 Diffractometric Debye-Scherrer measurements for the examination of the texture of rolled sheets TEP 5.4.2701 For the cubic crystal system, the spacings d of the individual lattice planes with the indices (h k l) are obtained from the quadratic form: 1 1 2 h 2 k 2 l 2 (a = Gitterkonstante) 2 d hkl a (3) From this and equation (1), the quadratic Bragg equation is obtained for n = 1: sin 2 2 4a 2 h 2 k2 l2 (4) Task 1 Fig. 2 shows the Debye-Scherrer spectrum of the copper powder sample (Cu, Z = 29). As no filter is used for the monochromatization of the X-rays, the fact that the very intense lines resulting from Kα- radiation are accompanied by secondary lines resulting from the weaker Kβ radiation must be taken into consideration when individual lines are evaluated. Such pairs of lines can be identified by means of equation (1). It is namely approximately true with λ(Kα) = 154.18 pm and λ(Kβ) = 139.22 pm that: K sin 154,18 pm 1,1 K sin 139,22 pm (5) This value corresponds with the quotients of the sinϑ values (Fig. 2) of the pairs of lines 2-1, 4-3, 65, 9-7 and 10-8, showing that the lines 1, 3, 5, 7 and 8 originate from the Cu Kb radiation. The correctness of this conclusion can be shown by a control measurement using the diaphragm tube with nickel foil to reduce the intensity of the Kβ radi- Fig. 2: Debye-Scherrer diagram of a copper powder probe ation. The reflexes in Fig. 3 that were previously assigned to the Kβ lines are no longer to be seen. As the intensity of the Kα- radiation is also somewhat weakened by the Ni foil, when this is used the detection of reflexes of weak intensity at larger glancing angles is made difficult. Task 2: The Table shows the evaluation of the spectrum shown in Fig. 2. Column D of the Table lists the glancing angles ϑ found in the experiment alongside the individual reflex lines to which they belong. As it has already been assumed that copper forms a face-centered lattice, only the permissible hkl triplets for this type of lattice have been taken into consideration in column B. Column G lists the lattice plane spacings d calculated using equation (1), and column H contains the values of the lattice constant a calculated using equation (3). www.phywe.com P2542701 PHYWE Systeme GmbH & Co. KG © All rights reserved 5 TEP 5.4.2701 Diffractometric Debye-Scherrer measurements for the examination of the texture of rolled sheets Table 1: Evaluation of the Kα - and Kβ Debye-Scherrer lines of Cu. A Line 1(β) 2 3(β) 4 5(β) 6 7(β) 8(β) 9 10 B hkl C h2+k2+l2 D ϑ/° 111 111 200 200 220 220 311 222 311 222 3 3 4 4 8 8 11 12 11 12 19,54 21,73 22,75 25,29 33,00 37,11 39,69 41,85 45,08 47,65 E F sinϑ 0,334464 0,370233 0,386711 0,427000 0,544639 0,603347 0,638633 0,667183 0,708093 0,739043 sin2ϑ 0,111867 0,137073 0,149545 0,182500 0,296632 0,364203 0,407853 0,445133 0,501396 0,546185 G d/pm H a/pm 208,12 208,22 180,00 180,45 127,81 127,77 109,00 105,33 108,87 104,31 360,48 360,65 360,00 360,91 361,50 361,39 361,61 361,42 361,08 361,34 The mean value of a obtained is: a = (361.04 ± 0.52) pm; Δa/a = ± 0.15%. (Literature value: a = 361.52 pm). The intensities of the individual reflex lines correspond with those theoretically expected. With powder samples, the 111 reflex should have the greatest intensity, and the 200 reflex the next highest intensity. The 220 reflex has a lower intensity. Task 3: When the same experiment is carried out on the copper sheet sample, and this sample aligned to the direction of the primary radiation, so that this impinges on the sample parallel to the rolling direction (small recognizable striations run vertically to the rolling direction), then it is found that the intensity relationships of the individual reflex lines are almost reversed (see Fig. 3). The 220 reflex now has the greatest intensity, followed by the 200 and the 111 reflexes. The intensity of the 311 reflex remains about the same with both samples. These results remain unchanged when the flat copper sheet sample is moved round through 90°, so that the primary Fig. 3: Debye-Scherrer diagram of a rolled copper sheet radiation is vertical to the rolling direction. The rolling process has done away with the previous random distribution of the individual crystallites. These are now partially unidirectional (rolling texture). It is shown here that for the most part the crystallites are so directed that both the 100 cube faces as well as the 110 planes lie preferentially parallel to the rolling direction (see Fig. 4). Whether a further crystallographic direction lies additionally parallel to the rolling direction, e.g. whether a 110 direction (i.e. a cube face diagonal) is directed parallel, cannot be decided here. The formation and type of the texture of sheet metal is very dependent on the degree of rolling, among other factors. Fig. 4: Alignment of the Cu-grains in the plane of the sheet (rolling plane): a.) not annealed Cu-sheet; b.) after annealing 6 PHYWE Systeme GmbH & Co. KG © All rights reserved P2542701 Diffractometric Debye-Scherrer measurements for the examination of the texture of rolled sheets TEP 5.4.2701 Task 4: When the copper sheet is now briefly heated to redness, the subsequent analysis shows that the relationships have changed even more drastically (see fig. 5). The crystallites are now almost completely aligned as, apart from the weak remains of a 111 reflex signal (line 2), only the 200 reflex has a very strong intensity. Annealing has resulted in recrystallization, which has resulted in the crystallites being almost completely aligned with their 100 cube faces parallel to the rolling plane (see Fig. 4b). Fig. 5: Debye-Scherrer pattern of a rolled copper sheet after annealing www.phywe.com P2542701 PHYWE Systeme GmbH & Co. KG © All rights reserved 7 TEP 5.4.2701 8 Diffractometric Debye-Scherrer measurements for the examination of the texture of rolled sheets PHYWE Systeme GmbH & Co. KG © All rights reserved P2542701