Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev Target & Experimental halls Technical specification D01,D03-D081,D03-D08 Preliminary Design K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 1 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev DOCUMENT REVISION HISTORY Revision Reason for revision Date - - - List of Authors Jonas Ulfvin List of Reviewers List of Approvers Fredrik Bergstedt Jan Molander K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 2 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev TABLE OF CONTENTS 1. General Description 4 2. Precondtions for PD Structural Design 4 3. Design Standards 5 4. Structural Description 5 4.1 Basis of Design 5 4.1.1 Installation galleries, D01 and D03 5 4.1.1.1 Groundwork and Foundation 5 4.1.1.2 Framework 5 4.1.1.3 Supplementary structural 7 4.1.2 D04 – D08 7 4.1.2.1 Groundwork and Foundation 7 4.1.2.2 Framework 8 4.1.2.3 Supplementary structural 10 4.2 Principle for construction stability 11 4.2.1 D01, D03 11 4.2.2 D04 – D08 11 4.2.3 Openings in slab 11 4.3 Structural Shielding 12 4.4 Overhead cranes and lifts 12 5. Loads 12 5.1 General 12 5.2 D01, D03 12 5.3 D05, D06 12 5.4 D04, D07, D08 12 5.5 Equipment weights 12 5.6 References 13 List of Abbreviations K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 14 3 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text 1. Revision Amount Unit Rev GENERAL DESCRIPTION Figure 1 Overview of Target Building with D01 – D08 The Experimental building (D01 and D03) is mainly designed for different zones of heavy loads and shielding from instruments. The instruments are sensitive for floor deflections and that’s why the bottom floor has a substructure containing piles. Under the floor is also a installation gallery for providing the instruments with electricity, media etc. Each hall is supported by two overhead cranes. The laboratory buildings (D04, D07 and D08) are designed for offices and laboratories. The substations (D05 and D06) are designed for electrical transformation equipment. 2. PRECONDTIONS FOR PD STRUCTURAL DESIGN Listed below are deviations from requirements and preconditions as a necessary basis for design due to missing requirements. Installation galleries are not updated due to missing information regarding needed space for installation. Weight, vibration and deflection requirements for equipment’s in laboratory buildings are not decided and the live load is an assumption at this stage. K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 4 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text 3. Revision Amount Unit Rev Placement of beam guides from experimental hall 2 to guide hall are not clarified. We assume a concrete wall that function as a structural wall for columns and openings for beam guides anywhere along the wall. Beam in experimental halls for vehicle accident and roof trusses are done by other supplier. This need to be confirmed in Detail Design. DESIGN STANDARDS See ESS document DM—AA-DEPG------Conventional Facilities Design Manual Structural 4. STRUCTURAL DESCRIPTION The general strive is to establish the most maintenance free environment possible. The proposal contains solutions not fully coordinated, synchronized and reviewed with all demands. 4.1 Basis of Design 4.1.1 Installation galleries, D01 and D03 4.1.1.1 Groundwork and Foundation Installation gallery: Piles along outer walls with concrete piles SP3, c/c 2m. Ground slab h=500mm on filled materials above ground water. Geo-textile D01 and D03: 4.1.1.2 Ground slab is piled with concrete piles, SP3 c/c 2m. Concrete slab h=500mm with a slab edge of 700mm on filled materials above ground water. Ground insulation of XPS 100mm will be used 6m from façade. Geo-textile The north sector in D03 will be lowered by 500mm and the reinforcement will be non-magnetic material. Framework Installation gallery: K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 5 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev Walls of 300mm in situ concrete against filled materials. Roof of precast elements RD/F 240/15 that also function as base for the ground slab in experimental hall. Roof of gallery from D03 to D05 will be precast elements RD/F 240/15 and 150mm concrete slab. Insulation of XPS 100mm on top of gallery and down 1000mm on the side D01 and D03: Figure 2 Experimental hall 1, D01 building Figure 3 Experimental hall 2, D03 building Welded steel columns 600x400 c/c 6m. Top of columns will be a steel beam to manage vehicle accident and roof trusses, input from other supplier Bracing along each façade will be according to roof supplier. K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 6 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev Overhead crane beams along columns. The two overhead cranes in D03 will overlap by 8m in order manage equipment’s. This overlap will occur by a cantilever of the overhead crane beam and diagonal support to ground slab. The connecting wall between D03 and Guide hall will be 800mm in situ concrete with a height of 6,5m. This wall will act as a structural wall where openings for each beam guide can occur anywhere. The estimated opening for each guide is 1,0 x 2,5m – 3,5m. 4.1.1.3 Supplementary structural Walls: Sandwich steel elements 6m long and 1.2 m high. The elements stand on 150x100mm (bxh) concrete curb. Outer structure will be according to Architect Walkways: In experimental halls, at level 110, there will be a 1,6m wide walkway with steel cantilever to each column and grating floor along the façade. This walkway will be in 6m modules which can be lifted by overhead crane in order to manage shielding block close to façade. Roof: According to other supplier 4.1.2 D04 – D08 4.1.2.1 Groundwork and Foundation Basement: Concrete slab h=500mm on filled materials above ground water Geo-textile On top of basement precast elements RD/F 240/15 Buildings: Each building has a concrete slab h=200mm and a slab edge of 400mm on filled materials above ground water. Ground insulation of XPS 100mm will be used 6m façade. Geo-textile K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 7 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text 4.1.2.2 Revision Amount Unit Rev Framework D05: Figure 4 Substation, D05 building Roof of precast elements HD/F 120/32. The walls will be 150mm and 250mm precast concrete elements with 100mm isolation. Outer structure will be according to Architect. K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 8 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev D06: Figure 5 Substation, D06 building Basement: 300mm concrete walls against filled material. Roof of precast elements HD/F 120/32. The outer walls will be 150mm and 250mm precast concrete elements with 100mm isolation. Outer structure will be according to Architect. Precast columns RP 40/30 c/c 6m along façade to experimental hall. Precast beam RB 30/40 K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 9 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev D04, D07 and D08: Figure 6 4.1.2.3 Laboratory building, D04, D07 and D08 Basement: 300mm in situ concrete walls against filled material. Upper floors of precast elements HD/F 120/32. Upper floors concrete slab of 100mm The outer walls will be 150mm precast concrete elements with 100mm isolation. Outer structure will be according to Architect. Steel columns HEA300 c/c 6m along façade to experimental hall and center of building. Steel beams HSQ, 335x500. Supplementary structural Walls: For each transformation box there will be 150mm precast concrete wall. Staircase and lifts will be 150mm precast concrete elements. Inner wall for stability will be 150mm precast concrete elements Roof: Precast elements HD/F 120/32 In-situ cast concrete layer of 40 mm PE-plastic foil Mineral wool 260 + 20 mm Watertight membrane K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 10 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev D05 and D06: Precast elements HD/F 120/32 In-situ cast concrete layer of 40 mm Insulation 100 mm Watertight membrane 4.2 Principle for construction stability 4.2.1 D01, D03 The building is stabilized with steel columns located on the outer edge of the building. Load from roof structure needs bracing and beams for stability. 4.2.2 D04 – D08 D05: The building is stabilized with precast concrete walls located on the outer edge of the building. D04, D06, D07 and D08: The building will be a self-standing structure connected to D01 and D03. Expansion joints are done between all the buildings. The building is stabilized with precast concrete walls located on the outer edge of the building and around stairs and lifts. Columns are stabilized between each floor and connected to ground slab. Beams are continuous over each column. All floors are stabilized and connected to the concrete walls. 4.2.3 Openings in slab Holes with diameter of 140mm can be taken on site in the middle of each element or at the edge, but only one opening per element is allowed. Larger holes need to be considered before manufacturing the element. Installations can be fixed with mechanical components, nails are not recommended. Figure 7 Area for openings in precast hollow core elements K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 11 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code 4.3 Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev Structural Shielding See document CF Preliminary design Target building D02 Structural shielding 4.4 Overhead cranes and lifts Se document H01-DT-DEPDGDTA—LIST OF TRANSPORT SYSTEM TARGET 5. LOADS 5.1 General In the Preliminary Design the following loads are used in addition to dead, snow and wind loads. These loads have to be confirmed during detail design. 5.2 D01, D03 Live load Bunker area: 300 KN/m². Other areas: 200 KN/m² 5.3 D05, D06 Live load ground floor: 10 KN/m² Roof: 1 KN/m² for installations 5.4 D04, D07, D08 Live load ground floor: 75 KN/m² Live load elevated floor: 10 KN/m² Ceilings: 1 KN/m² for installations 5.5 Equipment weights According to room book K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 12 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code 5.6 Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev References H01-DT-DEPDGDTA—LIST OF TRANSPORT SYSTEM TARGET NSS Report on Hall Floor Capacity DM—AA-DEPG------Conventional Facilities Design Manual Structural Foundation of Target and Experimental halls, evaluation of results from pile end plate load tests Architectural 3D model dated, 2014-06-20 Room book according to Architect, dated 2014-05-15 K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 13 (14) Technical Specification Document ID Project/Area/Building Responsible Discipline and Company Target & Experimental halls K03 SWECO Structures AB CF Description Work Package Leader Technical specification D01,D03-D081,D03D08 Jonas Ulfvin ESS-0013143 Date 2014-06-26 Code Document Status Revision Date Preliminary Design - Text Revision Amount Unit Rev LIST OF ABBREVIATIONS Abbreviation Definition RP Precast concrete column (Swedish = Rak pelare) RB Precast concrete beam (Swedish = Rak Balk) FB Precast concrete beam (Swedish = Fläns Balk) IB Precast concrete beam (Swedish = Rak Balk med I-tvärsnitt) HEA Steel column with I section KKR Steel column, box-shape HD/F Hollow core precast concrete element, pre-stress RD/F Solid core precast concrete element, pre-stress HSQ Steel beam, box-shaped with bottom flange K03-DT-DEPDDDD---Technical specification D01,D03-D08.docx 14 (14)