U.S. DEPARTMENT OF TRANSPORTATION FEDERAL HIGHWAY ADMINISTRATION ASSESSMENT REPORT REPORT ON: US 36 Emergency Repair Sites 1 – 16 DIVISION: CFLHD DATE: 10/02/13 PROJECT NO.: INSPECTION MADE BY: See Below Federal Highway Administration (FHWA), Central Federal Lands Highway Division (CFLHD) Mike Davies, Director, Project Delivery Ed Hammontree, Project Management Branch Chief Micah Leadford, Project Manager Bob Bell, Survey Manager Bart Bergendahl, Hydraulics Engineer Matt DeMarco, Geotechnical Engineer Julian Maskeroni, Project Engineer Christine Black, Highway Design Manager INTRODUCTION During the week of September 9, 2013, a slow-moving cold front stalled over Colorado, clashing with warm, humid monsoonal air from the south. This resulted in heavy rain and catastrophic flooding along Colorado's Front Range. The situation intensified on September 11 and 12. The area surrounding Estes Park, Colorado received significant amounts of rainfall over a five day period. This rain caused rivers and stream to swell beyond their banks and impact adjacent properties. At the request of the Army National Guard, CFLHD Engineers visited US 36 between Lyons and Estes Park on October 2, 2013 to inspect damage to the roadway. The following report provides details on conditions observed during the inspection and provides recommendations for repair of many of the sites. SITE 1 - MP 18.6 Observations The river encroached into the roadway ditch and caused approximately 190 feet of the roadway to washout. There is a private residence adjacent to the site filled with debris. Temporary repairs The washed out section of roadway has been backfilled to match the grade of the inboard side of the roadway. Permanent repairs 2 of 7 The existing ditch should be rehabilitated along the roadway to channel surface flows. SITE 2 - MP 18.5 Observations The river encroached into the roadway and caused approximately 105 feet of the roadway to washout. It appears an existing culvert at this location also caused slope erosion at this site. The existing material in the roadway prism includes a high percentage of fines. The river at this site is located about 250 feet from the edge of the roadway. Temporary repairs The outboard slope should be rebuilt to match the grade of the inboard side of the roadway. Use rocks from onsite to build slope approximately 10 feet tall x 10 feet wide. Permanent repairs Use a separation fabric to protect the fines in the roadway subgrade prism. SITE 3 - MP 18.2 Observations The river encroached into the roadway and caused approximately 470 feet of the roadway to washout. Temporary repairs The roadway washout has been backfilled and graded to approximately match the grade of the inboard side of the roadway. There is a high percentage of fines in the top lift, and few fines in the lower lifts (embankment material in lower lifts appeared to be tabular quarry rock.) Permanent repairs The riprap rock placed during temporary repair work on the slope does not appear to need post grouting for stability. SITE 4 - MP 18.1 Observations The outside bend of the river completely washed out the roadway for about 660 feet. There are large quantities of depositional material in the river. Temporary repairs Access is provided using an old road grade to the northeast of the existing washed out roadway (the ‘shoe fly’). Some cross culverts have been installed. Permanent repairs Consider adjusting the roadway horizontal alignment to more closely match the shoe fly alignment. Large riprap should be placed to armor the roadway slope along the riverbend. Above the riprap slope armor, the roadway slope can be laid back for about 15’ to tie into the new roadway alignment. There is private property (Stone Mountain Lodge) on the east side of the roadway adjacent to the temporary alignment, so right of way may be an issue. FORM PR-33 (REV. 5-70) EDITION OF 7-67 MAY BE USED GPO 1977-778-944 3 of 7 SITE 5 - MP 17.8 Observations The roadway damage includes a 300-foot long undermined outboard shoulder. The river at this site is wide and has a uniform slope. Temporary repairs The roadway should be backfilled with shouldering material, and riprap armor should be installed on the slope. Permanent repairs N/A - Same as temporary repairs SITE 6 - MP 17.6 Observations The river encroached into the roadway and caused approximately 890 feet of the roadway to washout to the centerline. The existing pavement on the inboard half of the roadway is still intact. There is a box culvert that crosses under US 36 and outlets into the river. A survey control point is on the north side of the road about midway through the site. Some existing cross culverts remain intact. The river at this site includes a windrow of material in the middle of the channel. There is a diversion structure in the river and penstock pipe downstream. Temporary repairs For sections of this site, the roadway has been backfilled to approximately match the existing grade; temporary roadway bench is more than 24 feet wide. There is approximately 300 feet of pavement edge failure at this site that has not yet been repaired; lower the grade of the roadway as needed to allow for a 24-foot wide bench. Permanent repairs Remove the debris in the channel. SITE 7 - MP 17.3 Observations The river encroached into the roadway and caused approximately 1000 feet of the roadway to washout to the inboard ditch in the widest point. There is a right-of-way marker on the north side of the roadway. Temporary repairs The current elevation of the temporary repair is about 5 feet below the pre-disaster condition and is relatively close to the elevation of the river. Riprap along the toe of the fill is tabular quarry rock. There is approximately 200 feet of pavement edge failure at this site that has not yet been repaired. Permanent repairs Additional slope armoring may be needed at this site. The inboard ditch has erosion damage and localized areas of pavement edge drop off. There is a tall rock knob at this site that would likely yield good embankment and riprap material. A section of inboard slope at this site has an adversely jointed rock face, so cuts in this section are not recommended. FORM PR-33 (REV. 5-70) EDITION OF 7-67 MAY BE USED GPO 1977-778-944 4 of 7 SITE 8 - MP 16.8 Observations This site is on the outside of a riverbend. Approximately 1000 feet of the roadway was washed out at this site. Limited areas of the existing pavement remain intact. The channel narrows through the riverbend. There is a utility riser pipe on the north side of the road. Temporary repairs The roadway has been backfilled with the toe of the new slope extending out into the river. The grade of the temporary roadway is about 3 feet below the pre-disaster condition. After survey data is available, the site will be analyzed to determine if the elevation is high enough for hydraulic stability. A culvert should be installed to provide offsite drainage under US 36 near the private residence on the north. Permanent repairs Some of the existing material in the river can be removed and used as roadway fill. Large riprap should be installed to armor the slope around the riverbend. The rock knob on the north side of the roadway could produce rock material and would improve the roadway geometry by increasing sight distance. SITE 9 – MP 16.5 Observations Approximately 1435 feet of the roadway was washed out at this site. Both the channel and the roadway bench are narrow through sections of this site. Temporary repairs The grade of the temporary roadway is about 3 feet below the pre-disaster condition. After survey data is available, the site will be analyzed to determine if the elevation is high enough for hydraulic stability. Permanent repairs The temporary repairs included cutting into an existing soft inboard slope. The depth of soil that covers the rock slope is unknown; shallow soil depth may lead to the slope sloughing. If there’s enough soil at this area, a soil nail wall may be needed. SITE 10 – MP 16.3 Included in Site 9 above SITE 11 – MP 16.2 Observations Approximately 170 feet of roadway washed out to centerline, and backfill material near the abutments of the existing bridge on County Road 80 was eroded away. During the storm event, the river moved about 250 feet to the east, away from US 36 and towards private property. Temporary repairs Large riprap should be used to protect the wall and bridge abutments in the event the channel returns to the pre-disaster location. Place larger rocks in front and smaller rocks behind. Grout FORM PR-33 (REV. 5-70) EDITION OF 7-67 MAY BE USED GPO 1977-778-944 5 of 7 the rocks to fill voids. Approximate quantities: 900 cubic yards of riprap, 200 cubic yards of flowable fill. The pavement washout should be sawcut and backfilled with embankment material to match existing grade. Permanent repairs N/A - Same as temporary repairs SITE 12 – MP 12.3 Observations This Site was not assessed during this site visit. The pavement damage appeared to have been repaired. SITE 13 – MP 11.3 Observations Approximately 1115 feet of roadway washed out to centerline. The channel is fairly wide through this site. Bedrock was observed in the existing roadway prism at the riverbend, about 3 feet below existing grade. There is a large amount of rock debris in the channel. Temporary repairs Large riprap should be installed to armor the slope along the tangent and around the riverbend. Based on preliminary observations, the toe of the temporary slope will be about where the guardrail currently lies in the channel. Another option would be to mine debris from the channel and use it for fill and to armor the slope around the riverbend. The existing inboard guardrail could be removed, and the temporary roadway alignment could be shifted to the inboard side. The roadway bench with this option may not be wide enough for the full 24’ section, and alternate one-way traffic may be required. Permanent repairs The roadway could be shifted away from the river around the horizontal curve and extending to the west. The horizontal shift would tie into the existing alignment prior to the existing bridge, so no changes to the bridge are anticipated. Any material used to armor the roadway slope for the temporary repair could be removed from the channel and used in the fill. If further analysis shows the roadway horizontal alignment needs to remain at the existing location, the slope armor would likely need to be grouted and pinned to bedrock. SITE 14 – MP 11.2 Observations Approximately 1380 feet of roadway washed out to the inboard ditch. Bedrock was observed in the existing roadway prism and will likely dictate the elevation of the temporary roadway. There is a right-of-way fence on the inboard side. The channel through this site is narrow and steep. Temporary repairs The roadway has been backfilled with the toe of the new slope extending out into the river. After survey data is available, the site will be analyzed to determine if the temporary roadway elevation is high enough for hydraulic stability. A culvert should be installed to provide offsite drainage in the sags. FORM PR-33 (REV. 5-70) EDITION OF 7-67 MAY BE USED GPO 1977-778-944 6 of 7 Permanent repairs The roadway could be shifted away from the river. Riprap slope armor would likely need to be grouted and pinned to bedrock. SITE 15 – MP 11.1 Observations Approximately 480 feet of roadway washed out to centerline. Bedrock was observed in the existing roadway prism and will likely dictate the elevation of the temporary roadway. There is a right-of-way fence on the inboard side. The channel through this site is narrow and steep. Temporary repairs The grade could be lowered to tie into the elevation of the temporary repairs in Site 16. After survey data is available, the site will be analyzed to determine if the temporary roadway elevation is high enough for hydraulic stability. Permanent repairs The roadway could be shifted away from the river using a flatter horizontal curve. This will likely require blasting into the tall rock slope on the inboard side. The vertical alignment of the permanent repair may be adjusted also, since it appears the roadway could be lowered. A wall or grouted riprap on the outboard side may be needed to obtain bench width if the roadway alignment is maintained at pre-disaster location. SITE 16 – MP 10.9 Observations Approximately 200 feet of roadway washed out to centerline. The rock cut slopes at this location exhibit appear likely to yield angular rock backfill. There is risk that bedrock may be at located at shallow depth in the roadway prism at this site. There is a knob across the channel from the roadway that restricts the channel width. Temporary repairs Based on preliminary observations, the grade could be lowered about 5 feet. The temporary roadway grade will be verified using survey data collected this week. If the roadway alignment will be shifted for permanent repairs, it is recommended to complete cuts to match final grade as much as practical during temporary repairs. The knob across the channel from the roadway does not appear to need removal at this time. Permanent repairs The goal will be to maximize the channel width by using a steep slope from the river up to the roadway bench. Grouted riprap pinned to bedrock could be installed to armor the slope. The horizontal and vertical roadway alignment could be adjusted at this site to improve both hydraulic capacity and roadway geometry. APPROVED FOR DISTRIBUTION FORM PR-33 (REV. 5-70) EDITION OF 7-67 MAY BE USED GPO 1977-778-944 7 of 7 Micah Leadford Project Manager FORM PR-33 (REV. 5-70) Date EDITION OF 7-67 MAY BE USED GPO 1977-778-944