SECTION 10 75 23 FLAGPOLES Display hidden notes to specifier. (Don't know how? Click Here) Copyright 2007 ARCAT, Inc. - All rights reserved 1 GENERAL 1.1 SECTION INCLUDES 1.1.1 Ground-Set Flagpoles. 1.1.2 Wall-Mounted Flagpoles. 1.1.3 Accessories. 1.2 REFERENCES 1.2.1 ASTM B 241/B 241M - Standard Specification for Aluminum and Aluminum-Alloy Seamless Pipe and Seamless Extruded Tube. 1.3 SYSTEM DESCRIPTION 1.3.1 Design Requirements: 1.3.1.1 Flagpole height: __ feet. 1.3.1.2 Flag sizes: 1.3.1.2.1 National: __ feet by __ feet. 1.3.1.2.2 State: __ feet by __ feet. 1.3.2 Performance Requirements: 1.3.2.1 Flagpole with flag flying: Resistant to ____ miles per hour wind velocity without permanent deformation. 1.3.2.2 Flagpole without flag: Resistant to ____ miles per hour wind velocity without permanent deformation. 1.4 SUBMITTALS 1.4.1 Submit under provisions of Section 01 30 00. 1.4.2 Product Data: Manufacturer's descriptive literature for flagpoles, including all components. 1.4.3 Shop Drawings: Indicate locations and types of flagpoles in project; indicate mounting details. 1.4.4 Selection Samples: Two sets of color chips representing manufacturer's full range of available colors. 1.4.5 Verification Samples: Two samples, minimum size 6 inches square, representing actual color and finish of installed product. 1.4.6 Quality Assurance Submittals: 1.4.6.1 Design Data: Documentation of compliance to specified performance 10 75 23-1 1.4.6.2 requirements, bearing seal and signature of registered Professional Structural Engineer licensed to practice in the State in which the project is located. Manufacturer's printed installation instructions for indicated project conditions. 1.4.7 Closeout Submittals: 1.4.7.1 Project record documents: 1.4.7.2 Operation and maintenance data for specified flagpoles. 1.4.7.3 Warranty documents: Issued and executed by manufacturer. 1.5 DELIVERY, STORAGE, AND HANDLING 1.5.1 Spiral wrap flagpole with protective covering and pack in protective shipping tubes or containers. 1.5.2 Protect flagpole and accessories from damage or moisture. 1.6 SCHEDULING 1.6.1 Ensure that anchoring devices are supplied to installers requiring them in time for building-in to substrates. 1.7 WARRANTY 1.7.1 Manufacturer's Warranty: Furnish flagpole manufacturer's standard warranty against defects in product workmanship and materials. 2 PRODUCTS 2.1 MANUFACTURERS 2.1.1 Acceptable Manufacturer: Concord Industries, Inc., which is located at: 4150 Kellway Cir. P. O. Box 2449; Addison, TX 75001-2449; Toll Free Tel: 800-527-3902; Tel: 972-380-8186; Fax: 800-426-5770; Email:scott@concordindustries.com; Web:www.concordindustries.com 2.1.2 Requests for substitutions will be considered in accordance with provisions of Section 01 60 00. 2.1.3 Substitutions: Not permitted. 2.2 GROUND SET FLAGPOLES 2.2.1 Acceptable Product: Concord Continental Ground Set Flagpole. 2.2.2 Shaft: 2.2.2.1 2.2.2.2 2.2.2.3 2.2.2.4 2.2.2.5 2.2.2.6 2.2.2.7 2.2.2.8 2.2.2.9 2.2.2.10 Material: Seamless cone-tapered aluminum tubing conforming to ASTM B 241, Alloy 6063, Temper T6. Finish: Natural; polished to deep luster sheen. Finish: Polished to deep luster sheen; clear anodized finish conforming to AA M32-C22-A41. Finish: Polished to deep luster sheen; color anodized finish conforming to AA M32-C12-A42. Finish: Powder coated. Color: Light bronze, Number 311. Color: Medium bronze, Number 312. Color: Dark bronze, Number 313. Color: Black, Number 335. Color: ________. 10 75 23-2 2.2.3 Truck: Cast aluminum housing and spindle, with one 2-3/8 inches diameter cast nylon sheaves; revolving mounting with 26 stainless steel ball bearings, non-fouling. 2.2.4 Halyard: One per flagpole as follows: 2.2.4.1 Material: 5/16 inch (8 mm) diameter (Number 10) white waterproof polypropylene. 2.2.4.2 Hardware: Two chrome swivel-type flag snaps each set, spaced for specified flag sizes. 2.2.5 Cleat: One (1) cast aluminum cleat per flagpole, 9 inches long, finish matching shaft, with stainless steel socket-head anchor bolts. 2.3 GROUND SET FLAGPOLES 2.3.1 Acceptable Product: Concord Independence Concealed Halyard System. 2.3.2 Acceptable Product: Concord Sentry Concealed Halyard System. 2.3.3 Shaft: 2.3.3.1 2.3.3.2 2.3.3.3 2.3.3.4 2.3.3.5 2.3.3.6 2.3.3.7 2.3.3.8 2.3.3.9 2.3.3.10 Material: Seamless cone-tapered aluminum tubing conforming to ASTM B 241, Alloy 6063, Temper T6. Finish: Natural; polished to deep luster sheen. Finish: Polished to deep luster sheen; clear anodized finish conforming to AA M32-C22-A41. Finish: Polished to deep luster sheen; color anodized finish conforming to AA M32-C12-A42. Finish: Powder coated. Color: Light bronze, Number 311. Color: Medium bronze, Number 312. Color: Dark bronze, Number 313. Color: Black, Number 335. Color: ________. 2.3.4 Truck: Cast aluminum housing and spindle, internal halyard type, with 2-1/2 inches diameter plated sheave; revolving mounting, non-fouling. 2.3.5 Truck: Cast aluminum, stationary. 2.3.6 Halyard: 2.3.6.1 2.3.6.2 2.3.7 Halyard: 2.3.7.1 2.3.7.2 Material: 1/8 inch diameter braided steel aircraft wire. Hardware: Two chrome swivel-type flag snaps each set, spaced for specified flag sizes; stainless steel quick links attached to halyard ends, with connecting swivel; neoprene-coated counterweight, beaded nylon retainer ring. Material: 5/16 inch (8 mm) diameter (Number 10) white waterproof polypropylene. Hardware: Two chrome swivel-type flag snaps; neoprene-coated counterweight, beaded nylon retainer ring. 2.3.8 Winch and Handle: Internal direct-drive, gearless type mounted on rotating plate; winch constructed of stainless steel, locking in any position upon removal of winch handle; single reinforced access opening and door with keylock, with access hole in door for winch handle. 2.3.9 Cleat: Internal-mounted at factory, cam-action with internal sheave; cast aluminum access door and frame with keylock. 2.4 WALL MOUNTED FLAGPOLES 10 75 23-3 2.4.1 Acceptable Product: Concord Vertical Wall Mount Flagpole. 2.4.2 Acceptable Product: Concord Outrigger Wall Mount Flagpole. 2.4.3 Shaft: 2.4.3.1 2.4.3.2 2.4.3.3 2.4.3.4 2.4.3.5 2.4.3.6 2.4.3.7 2.4.3.8 2.4.3.9 2.4.3.10 Material: Seamless cone-tapered aluminum tubing conforming to ASTM B 241, Alloy 6063, Temper T6. Finish: Natural; polished to deep luster sheen. Finish: Polished to deep luster sheen; clear anodized finish conforming to AA M32-C22-A41. Finish: Polished to deep luster sheen; color anodized finish conforming to AA M32-C12-A42. Finish: Powder coated. Color: Light bronze, Number 311. Color: Medium bronze, Number 312. Color: Dark bronze, Number 313. Color: Black, Number 335. Color: ________. 2.4.4 Truck: Cast aluminum housing and spindle, with 2-3/8 inches diameter cast nylon sheave; revolving mounting with 26 stainless steel ball bearings, non-fouling. 2.4.5 Truck: Cast aluminum housing and spindle, with 2-3/8 inches diameter cast nylon sheave; stationary. 2.4.6 Halyard: One per flagpole as follows: 2.4.6.1 Material: 5/16 inch (8 mm) diameter (Number 10) white waterproof polypropylene. 2.4.6.2 Hardware: Two chrome swivel-type flag snaps each set, spaced for specified flag sizes. 2.4.7 Cleat: One (1) cast aluminum cleat per flagpole, 9 inches long, finish matching shaft, with stainless steel socket-head anchor bolts. 2.5 ACCESSORlES 2.5.1 Ground Sleeve: Galvanized steel components as follows: 2.5.1.1 Foundation tube: Corrugated, 16 gage, diameter and length specified in manufacturer's descriptive literature for indicated flagpole height; centered on, and welded to face of base plate. 2.5.1.2 Base plate: Square, side dimensions 4 inches greater than inside dimension of foundation tube. 2.5.1.3 Ground spike: 3/4 inch diameter, 18 inches long; centered on, and welded to face of base plate opposite foundation tube attachment. 2.5.1.4 Setting plate: 6 inches square, with drilled hole at center for attachment to ground spike; welded perpendicular to length of ground spike 6 inches from base plate. 2.5.2 Shoebase Mounting Hardware: 2.5.2.1 Anchor base: Cast aluminum, heat-treated, drilled for anchor bolt diameter and pattern specified in manufacturer's descriptive literature for indicated flagpole height; sleeved over shaft butt and joined to shaft butt by continuous circumferential welds at outside top and inside bottom of base; entire assembly, including flagpole, heat-treated after attachment of shoebase casting. 2.5.2.2 Fasteners: Quantity, diameter, and length specified in Manufacturer's descriptive literature for indicated flagpole height; include anchor bolts, nuts and washers. 10 75 23-4 2.5.3 Flash collar: Manufacturer's standard spun aluminum flash collar, finish matching shaft; size specified in manufacturer's descriptive literature for indicated flagpole height. 2.5.4 Flash collar: Cast aluminum flash collar, Type FC-___, ________ finish; size specified in manufacturer's descriptive literature for indicated flagpole height. 2.5.5 Wall Mount Bracket: 2.5.5.1 Cast or fabricated aluminum, finish matching shaft, with anchors of size and type specified in manufacturer's installation instructions for indicated wall conditions; diameter matching butt diameter of shaft. 2.5.5.2 Model Number: V-__. 2.5.5.3 Model Number: A-__. 2.5.6 Finial: Spun aluminum, 14 gage wall thickness, flush seam, gold anodized finish, diameter matching butt diameter of shaft. 2.5.7 Cleat Covers: Aluminum housing, finish matching shaft, with key-operated cylinder lock, keyed alike for multiple units; two keys supplied for each lock. 2.5.8 Halyard Boxes: Aluminum housing, finish matching shaft, 5 feet in length. 2.6 MIXES 2.6.1 Concrete: 3000 pounds per square inch compressive strength at 28 days; 6 percent air entrainment. 2.6.2 Grout: Non-shrink; 5000 pounds per square inch compressive strength at 28 days. 2.7 FABRICATION 2.7.1 Provide self-aligning internal sleeves for shafts fabricated in sections for field assembly; field-welded connections, including plug-welding, are not permitted. 2.7.2 Fabricate end-to-end joints of shaft sections for hairline joint after connection; match mark and number shaft sections for field assembly. 3 EXECUTION 3.1 EXAMINATION 3.1.1 Verification of Conditions: Anchoring devices are correct type, and in correct location, in accordance with approved shop drawings and manufacturer's instructions. 3.1.2 Installer's Examination: 3.1.2.1 Have installer of this section examine conditions under which construction activities of this section are to be performed, then submit written notification if such conditions are unacceptable. 3.1.2.2 Transmit two copies of installer's report to Architect within 24 hours of receipt. 3.1.2.3 Beginning construction activities of this section before unacceptable conditions have been corrected is prohibited. 3.1.2.4 Beginning construction activities of this section indicates installer's acceptance of conditions. 3.2 INSTALLATION 3.2.1 Install flagpole components and accessories in accordance with approved shop drawings and manufacturer's installation instructions. 10 75 23-5 3.2.2 Ground Sleeve: 3.2.2.1 Excavate in undisturbed soil to indicated depth, width, and length, providing shoring for unstable soil conditions; remove non-soil materials from excavation. 3.2.2.2 Coat surface of ground sleeve assembly, and surfaces of shaft that will be installed below grade, with bituminous paint, minimum 5 mil dry film thickness (DFT). 3.2.2.3 Place ground sleeve assembly in excavation, locating as indicated; drive ground spike into undisturbed soil to extent that base plate is flush with bottom of excavation. 3.2.2.4 Place concrete in excavation immediately after mixing, using chute to deliver concrete to placement; surround ground sleeve with concrete, placing concrete to finish grade, and compacting with vibrators. 3.2.2.5 Slope concrete surface from top of ground sleeve to grade for water run-off to grade; screed concrete surface to smooth trowel finish. 3.2.2.6 Moist-cure concrete surface; allow concrete to attain full 28-day compressive strength before installing flagpole. 3.2.3 Shoe Base: 3.2.3.1 Set base in grout bed of sufficient height that excess grout is displaced as anchoring and adjusting of flagpole progresses; align base hole pattern with anchor bolts and lower base to grout bed. 3.2.3.2 Anchor and align flagpole plumb; provide temporary bracing until grout attains full compressive strength. 3.2.3.3 Screed sight-exposed grout surfaces to 45-degree fillet, removing excess grout from substrate. END OF SECTION 10 75 23-6