Amatech/Polycel Inc. SITUATIONAL ANALYSIS Industry Overview: Plastic & Rubber Product Manufacturing The US plastic and rubber products manufacturing industry includes about 10,000 companies with combined annual revenue of about $190 billion. Major companies include Berry Plastics, Cooper Tire & Rubber, Goodyear, Newell Rubbermaid, and Pactiv. There are over 2,400 companies that specifically deal with packaging and related materials. Paper/Cardboard products are still widely utilized for their low prices; however, reusable plastic has seen a growing presence within the last decade. About Amatech/Polycel, Inc Amatech/Polycel offers over two decades of experience in the design and fabrication of durable, reusable, high-quality packaging to suit the needs of a wide range of industries. They have two state-ofthe-art manufacturing facilities that allow them to quickly and efficiently be able to handle projects from anywhere in North America, from producing quotations and prototypes to on-time shipping of product to meet the customer’s needs. Virtually every product the manufacture is a custom piece, therefore they rely on their ability to communicate with clients to establish what they need, as well as their expertise in design to meet and exceed their customers’ expectations. They offer a wide variety of products, many of which are unique within the local packaging market. They have a large competitive advantage in terms of the quality of the product, uniqueness of the product, variety of products that they provide, their customer base, and reputation for customer service. Locations Original facility located in Erie, PA – features specialized equipment and engineers Second facility located in Columbus, Oh – centrally located to diversified industries, specializes in research, innovation, and on-time shipping Customers & Industries Served Amatech serves mainly businesses and corporations, and they place their focus on returning and longterm customers. Also, has a network of distributors that resell the returned packaging materials. Many of their competitors also service small businesses and individual shipping needs, but do not have a strong or loyal customer base. The main industries they serve are as follows: Automotive Appliance Agricultural Cabinetry Electronics Emergency/Disaster Relief Gen. Industry/Material Handling Government/Military Medical/Pharmaceutical Retail/Food Distribution Products Plastic Corrugated boxes, totes, cartons, dividers, pads, and sleeves. Foam Packaging like rails, diecuts, pads in materials like XLPE, PE, and Urethane foams Laminates for PP Corr like Spunbond, XLPE, Evolon, and Brush Nylon. Accessories like printing, labels, handles, channels, curtains, and steel supports. Steel Racks and Carts custom designed with or without dunnage or bags. Bag and Pouch Packaging made from soft fabrics to fit totes, containers and steel racks. Paper Corrugated products such as cartons and gaylords. Export Wood Packaging for domestic and international shipping. In-Stock Products like Bulk Containers, PP Corr Sheets, and Material Handling Shelves. Competitors CorruPak, Inc - Corrupak is located in Erie, PA. Corrupak prides itself in its ability to be operationally versatile, making internal changes to accommodate customer needs. Their vendor managed inventory program is just one example of how Corrupak reaches out to its customers to enhance their business environment. CORRUPAK specializes in high performance plastic containers which are both returnable and recyclable; helping manufacturers increase productivity while reducing waste and costs. They also guarantee the delivery of orders within 24 hours. The products they offer include: o o o o Corrugated & Packaging Materials Warehousing & JIT Distribution Contract Packaging Subassembly Paragon Packaging Products, Inc –manufacturer of corrugated boxes and packaging distributor located near Erie, Pa. They claim to offer the best in customer service and experience. Throughout their plant they collectively have a numerous amount of experience from the operators, drivers, designers, office and sales staff, you will find people who know boxes. They also claim that their packaging will be safe, economical, and shipped on time. They also are a packing distributor in that they sell the equipment companies may need for taping and sealing product containers. They offer: o o o o o Corrugated cardboard Chipboard Angle pads Packaging design service Packaging equipment AmeriPAC Industries - Distributor of packaging products, packaging machinery, and package design services. The customers they serve range from fortune 500 companies to Ebay entrepreneurs. Their product applications range from industrial packaging solutions to shipping room supplies. The products they offer are very generic and are not very customizable. They also do not openly offer any specific services aside from selling packaging products. They are a family owned and operated business located in Erie, PA and has been in business for 28 years. Sell the following materials: o 3M Products o Bin Boxes & Storage Containers, Boxes & Corrugated o Bubble, Foam & Cushioning, Chipboard Cartons & Pads o Corrugated Mailers & Specialties o Edge Protectors o Foodservice o Janitorial o Labels, Mailing Bags & Envelopes, Packing List Envelopes o o o o o o o o o o o o o Paper & Wraps Poly Bags and Films Safety & Industrial Products Shipping Room Supplies Shrink Film, Skin Packaging Staplers & Staples Static & Moisture Control Strapping Stretch Film Tags Tape Ties, Fasteners & Adhesives Tubes KIVA Plastics, Inc – Kiva services their clients as consultants, drawing from over 50 years of experience. Their goal is to suggest alternatives to traditional methods to solve packaging and materials handling problems. A Kiva representative will contact the client to analyze their current system and evaluate its cost- effectiveness. After information is gathered, the Kiva team will suggest a packaging and materials handling system with emphasis on recyclable or reusable packaging when appropriate. Service area covers the entire nation with three locations across the East coast and two locations on the West coast. They appear to suffer from the same problem as Amatech in terms of lack of advertising and brand awareness; however, they do have a stronger presence across the nation and also have an impression customer base. The products they offer include: o o o Custom Packaging and Containers Point of purchase display and signage Optimization of shipping methods SWOT Analysis Strengths Weaknesses •Varied business product compared to local competitors •Large and reputable customer base •Product line is vast and customizable •Accept returned containers • Customer service from R&D through maintenance • Lack of advertising • Not utilizing social media • Lack of brand recognition • Need a more consistent or more defined positioning (speed?) Opportunities Threats •Warehouse Mgmt/ Packaging Consulting •Increase advertising to raise awareness •Larger service area-West Coast •Green Movement: Focus on recycle/reuse and sustainability •If speed is an advantage, highlight it • Larger, more established consulting based companies taking over business i.e. KIVA • Companies reducing costs and not utilizing shipping services • Getting lost within the industry--not standing out Other potential niche markets to enter to gain new customers: Pharmaceutical Companies Hospitals Retail Stores (Best Buy, Office Max, Verizon, Lowes, Home Depot) Brewing Companies Weaponry (Guns, hunting equipment) Auto repair shops Speedways (racecars) Bikes (motorcycle, motocross) Manufacturers (GE, Erie Forge and Steel, Snap-Tite, Pepsi, Hershey) Perhaps a cost-analysis should be provided somehow showing the average cost of a standard cardboard box and its life span versus that of a comparable reusable box. Customers will want to see concrete evidence of what their money is getting them if they are to pay the extra expense. Also, you could highlight the fact that by using these reusable products, not only are your products better protected, but the containers also can be reused longer because they do not get as easily destroyed in transit compared to that of a cardboard box.