Evaluation and inspection Form for Individual Vehicle Approval (IVA) for Category O3 & O4 trailers (O3= >3500KG laden) (O4 =>12000Kg laden) Part I of evaluation form is to be completed by the applicant (with the exception of areas verified by an NSAI ATC) An NSAI Approved Test Centre (ATC) will verify and complete relevant sections of Part I where it states “verified by ATC” and inspection requirements as in Part III. Part III shall be signed and stamped by ATC The applicant shall submit with evaluation and inspection form: -Braking calculations, drawings and diagrams, test reports for axles, reports on EBS / ABS and any other relevant information as regards braking system -A copy of installation instructions for the coupling device and a signed declaration that the installation instructions were followed -Dimensional drawings and photographs describing the trailer build -Copy of the Certificate of Conformity (COC) or Whole Vehicle Type Approval Certificate for the original trailer (if applicable). -All EC/UN-ECE type approvals/test reports granted for the base vehicle (see page II). (if available) Part I Applicant’s Name Applicant’s Address VIN or Unique identifier No. of Employees Telephone number Fax number Email Web address Applicant is a subsidiary of Page 1 of 16 Rev.01 0. GENERAL 0.1. Make trade name of manufacturer: 0.2. Type: Variant: Version: 0.3 Commercial name(s) if available: 0.4. 0.5. Incomplete/complete/completed: Type of bodywork: 0.6. 0.7. Means of identification of type, if marked on the vehicle: Location of that marking: 0.8. Category of trailer: 0.9. 0.10. If applicable, classifications according to the dangerous goods which the vehicle is intended to transport: Name and address of manufacturer: 0.11. Addresses of assembly plants: 1. GENERAL CONSTRUCTION CHARACTERISTICS OF THE VEHICLE 1.1. 1.2. Photographs and/or drawings of a representative vehicle: Number of axles and wheels: 1.3. Number and position of steered axles: 1.4. Chassis, overall drawing: 1.5. If fitted, position and arrangement of engine: (DA, DB, DC, DE)1 (O3, O4) 1 DA=semi trailer, DB=Drawbar trailer, DC=Centre axle trailer, DE= Rigid drawbar trailer Page 2 of 16 Rev.01 2. MASSES AND DIMENSIONS in kg and mm. Refer to drawings where applicable. 2.1. Note: If the measured dimensions differ by more than 1 % from those stated by the applicant for the corresponding technical configurations, the measured dimensions are used Filled in by applicant Wheelbases For two axle vehicles: For multi-axle vehicles: Verified by ATC mm mm mm mm Overall axle spacing (1st axle to last axle): mm mm 1st axle to 2nd axle: mm mm 2nd axle to 3rd axle: mm mm 3rd axle to 4th axle: Track of each steered axle (if applicable): Track of all other axles: mm mm mm mm Axle 1: mm mm Axle 2: mm mm Axle 3: mm mm Axle 4: mm mm Range of vehicle dimensions (overall) Length: Length of the loading area: Width: Height (in running order): mm mm mm mm mm mm mm mm For suspensions adjustable for height, indicate normal running position: For semi-trailers and low-loaders mm mm B: mm mm Bmax: mm mm Bmin: mm (More than two axles) (axles numbered front to rear) 2.2. 2.3. 2.4. 2.5. 2.6. 2.7. Mass of the vehicle with bodywork in running order: Distribution of this mass among the axles: (Axles numbered front to rear) Axle 1: kg. Axle 2: mm Kg kg. Axle 3: kg. Axle 4: kg. Page 3 of 16 Rev.01 2.8. 2.9. Technically permissible maximum laden mass stated by the manufacturer: Distribution of this mass among the axles: (Axles numbered front to rear) kg Axle 1: kg. Axle 2: kg. Axle 3: Axle 1: kg. Axle 4: kg. Axle 2: kg. kg. Axle 3: kg. Axle 4: kg. 2.10. Technically permissible maximum mass on each axle: 2.11. Technically permissible maximum mass on each axle group (tandem axles etc) (if applicable): kg. Maximum king-pin load (if applicable): Maximum mass of unbraked trailer (if applicable): kg. kg. kg Maximum mass of braked trailer: kg 2.14. Technically permissible maximum static vertical load/mass on the vehicles coupling point: kg 5. SUSPENSION 5.1. Level adjustment: (Yes/No) 5.2. Air-suspension: (Yes/No) 5.3. Tyre / wheel combinations: (for tyres indicate size designation, minimum load-capacity index, minimum speed category symbol, suspension) 2.12. 2.13. Axle (numbered front to rear) Tyre size and Type Load Index Speed Rating Twin or Single Suspension Type (air, steel, hydraulic etc) Axle 1: Axle 2: Axle 3: Axle 4: 5.5. Upper and lower limits of rolling radii: Axle 1: mm Axle 2: mm Axle 3: mm Axle 4: mm Page 4 of 16 Rev.01 6. 6.0. Steering (if applicable) Brief description of steering system: 6.1. 6.2. Type of steering (specify for front and rear, if applicable): Method of assistance, if any (steering wedges, etc): 7. BRAKES 7.0 Brief description of braking system: 7.1. Is vehicle fitted with an anti-lock braking system: (Yes/No): If yes state category of ABS (1, 2 or 3): Category 1: What type of brake system is fitted: 7.1.1 7.2 Air/Vacuum Hydraulic Other (specify): Full Air 7.3 Yes: Hydraulic No: Category 2: Electric Category 3: Inertia Which axles have parking brakes fitted: Axle 1 Axle 2 Axle 3 Axle 4 Page 5 of 16 Rev.01 8. BODYWORK 8.1. Bodywork 8.2. 8.3. Incomplete/complete/completed: For incomplete trailer, type of bodywork: (DA, DB, DC, DE): For complete or completed trailer, final description : Curtain sided: Vehicle transporter: Other: 8.4. (Specify) Filled in by applicant Verified by ATC For trailers fitted with a coupling device EC approval number of coupling device: Class of coupling device: 8.5 D-value: kN S-value: kg V-value: kN U-value: tonnes Vehicle is fitted with a statutory plate in accordance with EC Directive 76/114/EC (Yes / No) Statutory plate contains: Verified by ATC Name of manufacturer Type-approval number (if available at time of inspection) Vehicle Identification Number (VIN) or Unique Identifier Maximum permitted laden mass of the trailer. Maximum permitted road mass for each axle, listed in order from front to rear. For semi trailers, the maximum permitted mass on the fifth wheel coupling Verified by ATC VIN or unique identifier is marked on chassis or other structure on right hand side in such a way that it cannot be obliterated or deteriorate Page 6 of 16 Rev.01 Part II Table of compliance with IVA Requirements Please indicate in the table below the EC or UN-ECE approvals and/or test reports in support of application for Individual Vehicle Approval. Where an EC approval or test report is not available for any item, an inspection or test will be required at an Approved Test Centre (ATC) of your choice. Please see a list of ATCs at: http://www.nsai.ie/Our-Services/Certification/Automotive-Certification/Type-Approval/Approved-TestCenters.aspx Item No. (As per 2007/46/EC) Subject Base Directive Number 3 Fuel tanks 70/221/EEC 4 5 9 Rear under run Rear reg. plate space Steering effort Braking 70/222/EEC 70/311/EEC 71/320/EEC 10 18 20 72/245/EEC 76/114/EEC 76/756/EEC R34, R67, R110 R58 -R79 R13, R13H, R 90 R10 -R48 76/757/EEC 76/758/EEC R3 R7 76/759/EEC 76/760/EEC 77/538/EEC 77/539/EEC 2001/56/EEC 89/297/EEC 91/226/EEC 92/22/EEC 92/23/EEC R6 R4 R38 R23 R122 R73 -R43 R30, R54, R117 -R55, R102 R105 23 24 28 29 36 42 43 45 46 Suppression (radio) Plates (statutory) Installation of lighting and light signalling devices Retro reflectors End-outline frontposition (side), rearposition (side), stop, side marker, daytime running lamps Direction indicators Rear reg. plate lamps Rear fog lamps Reversing lamps Heating systems Lateral protection Spray-suppression Safety glass Tyres 48 50 56 Masses and dimensions Couplings ADR Trailers 97/27/EC 94/20/EC 98/91/EC 21 22 Yes: UN-ECE Regulation No: X Number Yes: No: X Test Report Yes: No: X Page 7 of 16 Rev.01 Part III Check list for IVA compliance of an O3 O4 trailer To be performed by an NSAI ATC 3. Rear under run protection Installation Check Width of the widest rear axle: Result (Pass/Fail) mm Width of rear protective device: Difference: The width of the rear protective device is not less than the width of the widest rear axle by more than 100mm on either side (total 200mm). The ground clearance: (must not exceed 550mm over its width) Securely attached to the vehicle chassis side members: Vehicle Rear Construction Forms The Rear Protective Device When the construction of the rear of the vehicle forms the rear under run protection device, then the ground clearance of the rear part of the vehicle must not exceed 550mm over a width which is not shorter than that of the rear axle by more than 100mm on either side (excluding any tyre bulging close to the ground). e / E Mark 4. Rear Registration plate space mm mm mm Result (Pass/Fail) The space for mounting the rear registration plate shall comprise an even or virtually even rectangular surface with the following dimensions: Width 520 or 120mm Height 120 or 240mm The space must allow the mounting of a plate in a position as close to vertical as is possible by the vehicle structure available. o < 30º from the vertical if plate is facing upwards. o < 15º from the vertical if plate is facing downwards. The plate shall be visible in the whole space. 46. Tyres (Note - see appendix 2 below) is fitted with e or E marked tyres (record approval number) are marked with the appropriate speed and load ratings for their particular axle locations and the intended use of the vehicle. (see appendix 2 below for indices) Each tyre fitted must have the same structure (eg bias-belted, crossply or radial), nominal size and aspect ratio as any other tyre on the same axle Result (Pass/Fail) Page 8 of 16 Rev.01 20. Installation of lighting and light signalling devices (note-see appendix1 below) Record approval number, characteristic and location of each light signalling device Approval number and characteristic Reversing Lamp No. of Measured devices Height* Measured width** Measured length*** n/a Direction Indicator Lamp Hazard warning signal Lamp Stop Lamp n/a Rear Registration Lamp Front position Lamp n/a Rear position Lamp n/a Rear fog Lamp n/a End outline marker lamp n/a Rear retro reflector (triangular) Front retro Reflector n/a n/a n/a n/a n/a Side retro Reflector Side marker Lamps Conspicuity markings * ** *** n/a = height indicates distance from ground to lower edge of illuminated area = width indicates distance from nearest external vertical edge of trailer to nearest edge of illuminated area = length indicates distance from rear external edge of trailer to nearest edge of illuminated area on side lamps/reflectors or the distance between adjacent lamps. It must be specified where measured is taken from Page 9 of 16 Rev.01 20. Installation of lighting and light signalling devices (note-see appendix 1 below) Requirement Result (Pass/Fail) Observation/ comments -Check that all mandatory lighting devices and max and min number of each as described in Appendix 1 are evident: Reversing lamp(white) Direction indicator(amber) Hazard warning signal(amber) Stop lamp(red) Rear Registration(white) Front position lamp(white) Rear position lamp(red) Rear fog lamp(red) End outline marker lamp (white front / red rear) Rear retro reflector (triangular) (red) Front retro reflector (white) Side retro reflector (amber) Side marker lamps (amber) Conspicuity markings (white/yellow –side) Conspicuity markings (Red/yellow –rear) -Check measured results recorded above are within the limits set out in Appendix 1 for each of the positions of the required lamps/reflectors: Reversing lamp(white) Direction indicator(amber) Hazard warning signal(amber) Stop lamp(red) Rear Registration(white) Front position lamp(white) Rear position lamp(red) Rear fog lamp(red) End outline marker lamp (white front / red rear) Rear retro reflector (triangular) (red) Front retro reflector (white) Side retro reflector (amber) Side marker lamps (amber) 20. Installation of lighting and light signalling devices (note-see appendix 1 below) Requirement Result (Pass/Fail) Observation/ comments -Check that the each of the lamps when activated have the required colour of light emitted and are activated by required control i.e. brake pedal activates brake light, reverse gear activates reverse light Reversing lamp(white) Direction indicator(amber) Hazard warning signal(amber) Stop lamp(red) Rear Registration(white) Front position lamp(white) Rear position lamp(red) Rear fog lamp(red) End outline marker lamp (white front / red rear) Rear retro reflector (triangular) (red) Front retro reflector (white) Side retro reflector (amber) Side marker lamps (amber) Page 10 of 16 Rev.01 20. Installation of lighting and light signalling devices (note-see appendix 1 below) Requirement Result (Pass/Fail) Observation/ comments - Check the geometric visibility of each of the lighting devices against the requirements of appendix 1: Reversing lamp(white) Direction indicator(amber) Hazard warning signal(amber) Stop lamp(red) Rear Registration(white) Front position lamp(white) Rear position lamp(red) Rear fog lamp(red) End outline marker lamp (white front / red rear) Rear retro reflector (triangular) (red) Front retro reflector (white) Side retro reflector (amber) Side marker lamps (amber) 9. Brakes Attached (Yes/No) Report TR009 to be completed by the ATC and attached 42. Lateral Protection Attached (Yes/No) Report TR042 to be completed by the ATC and attached 43. Spray suppression Attached (Yes/No) Report TR043 to be completed by the ATC and attached 5. Signature and Authorisation of ATC I confirm that I have carried out the relevant inspections in accordance with the IVA test procedures for this category of vehicle and category of approval. The vehicle (identification) complies with the requirements. Signature ----------------------Name Date ----------------------- [official stamp of ATC] Page 11 of 16 Rev.01 Appendix 1 Colour Presence Number Arrangement Position* Geometric Visibility Electrical Connections Tell-Tale α =15° upwards and 5° downwards ß=45° to right and left if one device. 30°if two installed α = 15° upwards and downwards ß=80° outwards and 45° inwards Only light when in reverse Optional See R-48 Visible or auditory or both See direction indicators above See R-48 Circuit closed tell-tale see R-48 Width-inner edges not less than 600mm apart. 400mm if overall width trailer less 1300mm H: 350-1500mm (2100mm if 1500mm not possible) Such that the device illuminates the plate α = 15° upwards and downwards ß=45° to right and left Must light up when brake applied Optional, see R48 Such that the device illuminates the plate See R-48 Optional ß=horizontal angle α= vertical angle Reversing Lamp White Direction Indicators Amber Mandatory O2, O3,O4, optional on O1 trailers Category AR Mandatory 1 mandatory 2nd optional No individual specification Width - no requirement Height -above 250 – below 1200 mm 2 2 rear W: < 400mm from edge H: 3501500mm (2100mm if 1500mm not possible) See direction indicators above Category 2a or 2b Hazard Warning Amber Mandatory 2 2 rear Stop Lamp Red Mandatory Category S1 or S2 2 no special arrangements Rear Registration Plate Lamp White Mandatory Such that the device illuminates the plate Such that the device illuminates the plate 2 no special arrangements W: < 150mm from edge H: 3502100mm α = 15° upwards and downwards ß=80° outwards and 45° inwards See R-48 Circuit closed tell-tale 2, see R-48 no special arrangements W: <400mm H: 350-1500mm (2100mm if 1500mm not possible) α = 15° upwards and downwards ß=80° outwards and 45° inwards See R-48 Circuit closed tell-tale see R-48 Category L Front Position Lamp White Rear Position Lamp Red Mandatory on trailers if > 1600mm wide Category A Mandatory Category RorR1orR2 Page 12 of 16 Rev.01 Colour Presence Number Arrangement Position* Geometric Visibility Electrical Connections Tell-Tale α = 5° upwards and downwards ß=25° right and left α = 15° above and below ß=30° inwards and outwards α = 15° above and below ß=30° inwards and outwards α = 10° above and below ß=30° inwards and outwards α = 10° above and below ß=45° front and to the rear See R-48 Circuit closed telltale See R-48 Optional, see R-48 n/a n/a n/a n/a n/a n/a α = 10° above and below ß=45° front and to the rear See R-48 See R-48 See R-48 n/a n/a ß=horizontal angle α= vertical angle Rear Fog Lamp Red Mandatory Category F or F1 or F2 Mandatory if width >2.1m Category A or AM (front) R,R1,R2,RM1orRM2 (Rear) Mandatory Category class IIIA or IIIB 1 or 2 no special arrangements 2 front, 2 rear no special arrangements End-Outline Marker Lamp White Front, Red Rear Rear RetroReflector Triangular Red Front RetroReflector NonTriangular White Mandatory Category class IA or IB Side RetroReflector NonTriangular Amber Mandatory Category class IA or IB Side-Marker Lamps Amber Mandatory if: > 6m long, Category SM1 See R-48 No special arrangements Conspicuity Markings white/yellow side, red/yellow rear Mandatory if:>2100mm width O3, O4 Full contour markings rear >6mlong partial contour to side See R-48 See R-48 Apex of ▲ directed upwards See R-48 H: 250-1000mm W: < 400mm and as close as possible to edge H: at max. height compatible with design W: < 400mm H:250-900 or 1200 or 1500 See R-48 2 2 See R-48 No special arrangements W < 150mm H: 250-900mm (1500mm if 900mm not possible) No special arrangements H: 250-900mm(1500mm if 900mm not possible) L: fitted middle third and distance between adjacent reflectors <3m.See R-48 H: 250-900mm(1500mm if 900mm not possible) L: fitted middle third and distance between adjacent reflectors <3m.See R-48 See R-48 * Note: width indicates distance from external edge of trailer to nearest edge of illuminated area; height indicates distance from ground to lower edge of illuminated area Page 13 of 16 Rev.01 Appendix 2 Load capacity index Page 14 of 16 Rev.01 Appendix 2 Speed category symbol Speed category symbol F G J K L M N P Q R S T U H V Corresponding speed 80 90 100 110 120 130 140 150 160 170 180 190 200 210 240 Page 15 of 16 Rev.01 Appendix 3 Remarks (if any): Page 16 of 16 Rev.01