Applicant`s Name

advertisement
Evaluation and inspection Form for Individual Vehicle Approval (IVA) for
Category O3 & O4 trailers
(O3= >3500KG laden)
(O4 =>12000Kg laden)
Part I of evaluation form is to be completed by the applicant (with the exception of
areas verified by an NSAI ATC)
An NSAI Approved Test Centre (ATC) will verify and complete relevant sections of
Part I where it states “verified by ATC” and inspection requirements as in Part III.
Part III shall be signed and stamped by ATC
The applicant shall submit with evaluation and inspection form:
-Braking calculations, drawings and diagrams, test reports for axles, reports on EBS / ABS
and any other relevant information as regards braking system
-A copy of installation instructions for the coupling device and a signed declaration that the
installation instructions were followed
-Dimensional drawings and photographs describing the trailer build
-Copy of the Certificate of Conformity (COC) or Whole Vehicle Type Approval Certificate
for the original trailer (if applicable).
-All EC/UN-ECE type approvals/test reports granted for the base vehicle (see page II). (if
available)
Part I
Applicant’s Name
Applicant’s Address
VIN or Unique
identifier
No. of Employees
Telephone number
Fax number
Email
Web address
Applicant is a
subsidiary of
Page 1 of 16
Rev.01
0.
GENERAL
0.1.
Make trade name of manufacturer:
0.2.
Type:
Variant:
Version:
0.3
Commercial name(s) if available:
0.4.
0.5.
Incomplete/complete/completed:
Type of bodywork:
0.6.
0.7.
Means of identification of type, if marked on the
vehicle:
Location of that marking:
0.8.
Category of trailer:
0.9.
0.10.
If applicable, classifications according to the
dangerous goods which the vehicle is intended to
transport:
Name and address of manufacturer:
0.11.
Addresses of assembly plants:
1.
GENERAL CONSTRUCTION CHARACTERISTICS OF THE VEHICLE
1.1.
1.2.
Photographs and/or drawings of a representative
vehicle:
Number of axles and wheels:
1.3.
Number and position of steered axles:
1.4.
Chassis, overall drawing:
1.5.
If fitted, position and arrangement of engine:
(DA, DB, DC, DE)1
(O3, O4)
1
DA=semi trailer, DB=Drawbar trailer, DC=Centre axle trailer, DE= Rigid drawbar trailer
Page 2 of 16
Rev.01
2.
MASSES AND DIMENSIONS in kg and mm. Refer to drawings where applicable.
2.1.
Note:
If the measured dimensions differ by more than 1 % from those
stated by the applicant for the corresponding technical configurations,
the measured dimensions are used
Filled in by
applicant
Wheelbases
For two axle vehicles:
For multi-axle vehicles:
Verified by
ATC
mm
mm
mm
mm
Overall axle spacing (1st axle to last axle):
mm
mm
1st axle to 2nd axle:
mm
mm
2nd axle to 3rd axle:
mm
mm
3rd axle to 4th axle:
Track of each steered axle (if applicable):
Track of all other axles:
mm
mm
mm
mm
Axle 1:
mm
mm
Axle 2:
mm
mm
Axle 3:
mm
mm
Axle 4:
mm
mm
Range of vehicle dimensions (overall)
Length:
Length of the loading area:
Width:
Height (in running order):
mm
mm
mm
mm
mm
mm
mm
mm
For suspensions adjustable for height, indicate normal
running position:
For semi-trailers and low-loaders
mm
mm
B:
mm
mm
Bmax:
mm
mm
Bmin:
mm
(More than two axles)
(axles numbered front to rear)
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
Mass of the vehicle with bodywork in running order:
Distribution of this mass among the axles:
(Axles numbered front to rear)
Axle 1:
kg. Axle 2:
mm
Kg
kg.
Axle 3:
kg. Axle 4:
kg.
Page 3 of 16
Rev.01
2.8.
2.9.
Technically permissible maximum laden mass stated
by the manufacturer:
Distribution of this mass among the axles:
(Axles numbered front to rear)
kg
Axle 1:
kg. Axle 2:
kg.
Axle 3:
Axle 1:
kg. Axle 4:
kg. Axle 2:
kg.
kg.
Axle 3:
kg. Axle 4:
kg.
2.10.
Technically permissible maximum mass on each axle:
2.11.
Technically permissible maximum mass on each axle
group (tandem axles etc) (if applicable):
kg.
Maximum king-pin load (if applicable):
Maximum mass of unbraked trailer (if applicable):
kg.
kg.
kg
Maximum mass of braked trailer:
kg
2.14.
Technically permissible maximum static vertical
load/mass on the vehicles coupling point:
kg
5.
SUSPENSION
5.1.
Level adjustment: (Yes/No)
5.2.
Air-suspension: (Yes/No)
5.3.
Tyre / wheel combinations:
(for tyres indicate size designation, minimum load-capacity index, minimum speed category
symbol, suspension)
2.12.
2.13.
Axle (numbered
front to rear)
Tyre size and
Type
Load Index
Speed Rating
Twin or
Single
Suspension
Type (air, steel,
hydraulic etc)
Axle 1:
Axle 2:
Axle 3:
Axle 4:
5.5.
Upper and lower limits of rolling radii:
Axle 1:
mm
Axle 2:
mm
Axle 3:
mm
Axle 4:
mm
Page 4 of 16
Rev.01
6.
6.0.
Steering (if applicable)
Brief description of steering system:
6.1.
6.2.
Type of steering (specify for front and rear, if
applicable):
Method of assistance, if any (steering wedges, etc):
7.
BRAKES
7.0
Brief description of braking system:
7.1.
Is vehicle fitted with an anti-lock braking system:
(Yes/No):
If yes state category of ABS (1, 2 or 3): Category 1:
What type of brake system is fitted:
7.1.1
7.2
 Air/Vacuum Hydraulic 
Other  (specify):
Full Air
7.3
Yes:

Hydraulic

No:
Category 2:


Electric

Category 3:

Inertia
Which axles have parking brakes fitted:
Axle 1

Axle 2

Axle 3


Axle 4

Page 5 of 16
Rev.01

8.
BODYWORK
8.1.
Bodywork
8.2.
8.3.
Incomplete/complete/completed:
For incomplete trailer, type of bodywork:
(DA, DB, DC, DE):
For complete or completed trailer, final description :
Curtain sided:
Vehicle transporter:
Other:
8.4.
(Specify)
Filled in by
applicant
Verified by
ATC
For trailers fitted with a coupling device
EC approval number of coupling device:
Class of coupling device:
8.5
D-value:
kN
S-value:
kg
V-value:
kN
U-value:
tonnes
Vehicle is fitted with a statutory plate in accordance with EC Directive 76/114/EC (Yes / No)
Statutory plate contains:






Verified by
ATC
Name of manufacturer
Type-approval number (if available at time of inspection)
Vehicle Identification Number (VIN) or Unique Identifier
Maximum permitted laden mass of the trailer.
Maximum permitted road mass for each axle, listed in order from front
to rear.
For semi trailers, the maximum permitted mass on the fifth wheel
coupling
Verified by
ATC
VIN or unique identifier is marked on chassis or other structure on right hand
side in such a way that it cannot be obliterated or deteriorate
Page 6 of 16
Rev.01
Part II
Table of compliance with IVA Requirements
Please indicate in the table below the EC or UN-ECE approvals and/or test reports in support of application for
Individual Vehicle Approval.
Where an EC approval or test report is not available for any item, an inspection or test will be required at an
Approved Test Centre (ATC) of your choice. Please see a list of ATCs at:
http://www.nsai.ie/Our-Services/Certification/Automotive-Certification/Type-Approval/Approved-TestCenters.aspx
Item No.
(As per
2007/46/EC)
Subject
Base
Directive
Number
3
Fuel tanks
70/221/EEC
4
5
9
Rear under run
Rear reg. plate space
Steering effort
Braking
70/222/EEC
70/311/EEC
71/320/EEC
10
18
20
72/245/EEC
76/114/EEC
76/756/EEC
R34, R67,
R110
R58
-R79
R13,
R13H,
R 90
R10
-R48
76/757/EEC
76/758/EEC
R3
R7
76/759/EEC
76/760/EEC
77/538/EEC
77/539/EEC
2001/56/EEC
89/297/EEC
91/226/EEC
92/22/EEC
92/23/EEC
R6
R4
R38
R23
R122
R73
-R43
R30, R54,
R117
-R55, R102
R105
23
24
28
29
36
42
43
45
46
Suppression (radio)
Plates (statutory)
Installation of lighting
and light signalling
devices
Retro reflectors
End-outline frontposition (side), rearposition (side), stop, side
marker, daytime running
lamps
Direction indicators
Rear reg. plate lamps
Rear fog lamps
Reversing lamps
Heating systems
Lateral protection
Spray-suppression
Safety glass
Tyres
48
50
56
Masses and dimensions
Couplings
ADR Trailers
97/27/EC
94/20/EC
98/91/EC
21
22
Yes:
UN-ECE

Regulation
No: X Number
Yes:

No:
X
Test
Report
Yes: 
No: X
Page 7 of 16
Rev.01
Part III
Check list for IVA compliance of an O3 O4 trailer
To be performed by an NSAI ATC
3. Rear under run protection
Installation Check
Width of the widest rear axle:
Result (Pass/Fail)
mm
Width of rear protective device:
Difference:
The width of the rear protective device is not less than the width of the
widest rear axle by more than 100mm on either side (total 200mm).
The ground clearance: (must not exceed 550mm over its width)
Securely attached to the vehicle chassis side members:
Vehicle Rear Construction Forms The Rear Protective Device
When the construction of the rear of the vehicle forms the rear under run
protection device, then the ground clearance of the rear part of the vehicle
must not exceed 550mm over a width which is not shorter than that of the
rear axle by more than 100mm on either side (excluding any tyre bulging
close to the ground).
e / E Mark
4. Rear Registration plate space
mm
mm
mm
Result (Pass/Fail)

The space for mounting the rear registration plate shall comprise an
even or virtually even rectangular surface with the following
dimensions:
Width 520 or 120mm
Height 120 or 240mm
 The space must allow the mounting of a plate in a position as close to
vertical as is possible by the vehicle structure available.
o < 30º from the vertical if plate is facing upwards.
o < 15º from the vertical if plate is facing downwards.
 The plate shall be visible in the whole space.
46. Tyres (Note - see appendix 2 below)

is fitted with e or E marked tyres (record approval number)

are marked with the appropriate speed and load ratings for their
particular axle locations and the intended use of the vehicle.
(see appendix 2 below for indices)
Each tyre fitted must have the same structure (eg bias-belted, crossply or
radial), nominal size and aspect ratio as any other tyre on the same axle

Result (Pass/Fail)
Page 8 of 16
Rev.01
20. Installation of lighting and light signalling devices (note-see appendix1 below)
Record approval number, characteristic and location of each light signalling device
Approval number
and characteristic
Reversing
Lamp
No. of Measured
devices Height*
Measured
width**
Measured
length***
n/a
Direction
Indicator
Lamp
Hazard warning
signal
Lamp
Stop
Lamp
n/a
Rear
Registration
Lamp
Front position
Lamp
n/a
Rear position
Lamp
n/a
Rear fog
Lamp
n/a
End outline
marker lamp
n/a
Rear retro
reflector
(triangular)
Front retro
Reflector
n/a
n/a
n/a
n/a
n/a
Side retro
Reflector
Side marker
Lamps
Conspicuity
markings
*
**
***
n/a
= height indicates distance from ground to lower edge of illuminated area
= width indicates distance from nearest external vertical edge of trailer to nearest edge of
illuminated area
= length indicates distance from rear external edge of trailer to nearest edge of illuminated
area on side lamps/reflectors or the distance between adjacent lamps. It must be specified
where measured is taken from
Page 9 of 16
Rev.01
20. Installation of lighting and light signalling devices (note-see appendix 1 below)
Requirement
Result
(Pass/Fail)
Observation/
comments
-Check that all mandatory lighting devices and max and min number
of each as described in Appendix 1 are evident:
Reversing lamp(white)
Direction indicator(amber)
Hazard warning signal(amber)
Stop lamp(red)
Rear Registration(white)
Front position lamp(white)
Rear position lamp(red)
Rear fog lamp(red)
End outline marker lamp (white front / red rear)
Rear retro reflector (triangular) (red)
Front retro reflector (white)
Side retro reflector (amber)
Side marker lamps (amber)
Conspicuity markings (white/yellow –side)
Conspicuity markings (Red/yellow –rear)
-Check measured results recorded above are within the limits set out
in Appendix 1 for each of the positions of the required
lamps/reflectors:
Reversing lamp(white)
Direction indicator(amber)
Hazard warning signal(amber)
Stop lamp(red)
Rear Registration(white)
Front position lamp(white)
Rear position lamp(red)
Rear fog lamp(red)
End outline marker lamp (white front / red rear)
Rear retro reflector (triangular) (red)
Front retro reflector (white)
Side retro reflector (amber)
Side marker lamps (amber)
20. Installation of lighting and light signalling devices (note-see appendix 1 below)
Requirement
Result
(Pass/Fail)
Observation/
comments
-Check that the each of the lamps when activated have the required
colour of light emitted and are activated by required control
i.e. brake pedal activates brake light, reverse gear activates reverse light
Reversing lamp(white)
Direction indicator(amber)
Hazard warning signal(amber)
Stop lamp(red)
Rear Registration(white)
Front position lamp(white)
Rear position lamp(red)
Rear fog lamp(red)
End outline marker lamp (white front / red rear)
Rear retro reflector (triangular) (red)
Front retro reflector (white)
Side retro reflector (amber)
Side marker lamps (amber)
Page 10 of 16
Rev.01
20. Installation of lighting and light signalling devices (note-see appendix 1 below)
Requirement
Result
(Pass/Fail)
Observation/
comments
- Check the geometric visibility of each of the lighting devices against
the requirements of appendix 1:
Reversing lamp(white)
Direction indicator(amber)
Hazard warning signal(amber)
Stop lamp(red)
Rear Registration(white)
Front position lamp(white)
Rear position lamp(red)
Rear fog lamp(red)
End outline marker lamp (white front / red rear)
Rear retro reflector (triangular) (red)
Front retro reflector (white)
Side retro reflector (amber)
Side marker lamps (amber)
9. Brakes
Attached (Yes/No)
Report TR009 to be completed by the ATC and attached
42. Lateral Protection
Attached (Yes/No)
Report TR042 to be completed by the ATC and attached
43. Spray suppression
Attached (Yes/No)
Report TR043 to be completed by the ATC and attached
5. Signature and Authorisation of ATC
I confirm that I have carried out the relevant inspections in accordance with the IVA test procedures for this
category of vehicle and category of approval. The vehicle (identification) complies with the requirements.
Signature
----------------------Name
Date
-----------------------
[official stamp of ATC]
Page 11 of 16
Rev.01
Appendix 1
Colour
Presence
Number
Arrangement
Position*
Geometric Visibility
Electrical
Connections
Tell-Tale
α =15° upwards and
5° downwards
ß=45° to right and left
if one device.
30°if two installed
α = 15° upwards and
downwards
ß=80° outwards and
45° inwards
Only light when
in reverse
Optional
See R-48
Visible or
auditory or both
See direction
indicators above
See R-48
Circuit closed
tell-tale see R-48
Width-inner edges not
less than 600mm apart.
400mm if overall width
trailer less 1300mm
H: 350-1500mm
(2100mm if 1500mm
not possible)
Such that the device
illuminates the plate
α = 15° upwards and
downwards
ß=45° to right and left
Must light up
when brake
applied
Optional, see R48
Such that the device
illuminates the plate
See R-48
Optional
ß=horizontal angle
α= vertical angle
Reversing Lamp
White
Direction
Indicators
Amber
Mandatory
O2, O3,O4,
optional on O1 trailers
Category AR
Mandatory
1
mandatory
2nd
optional
No individual
specification
Width - no requirement
Height -above 250 –
below
1200 mm
2
2 rear
W: < 400mm from
edge
H: 3501500mm
(2100mm if 1500mm
not possible)
See direction indicators
above
Category 2a or 2b
Hazard Warning
Amber
Mandatory
2
2 rear
Stop Lamp
Red
Mandatory
Category S1 or S2
2
no special
arrangements
Rear Registration
Plate Lamp
White
Mandatory
Such that
the device
illuminates
the plate
Such that the
device
illuminates the
plate
2
no special
arrangements
W: < 150mm from
edge
H: 3502100mm
α = 15° upwards and
downwards
ß=80° outwards and
45° inwards
See R-48
Circuit closed
tell-tale
2,
see R-48
no special
arrangements
W: <400mm
H:
350-1500mm
(2100mm if 1500mm
not possible)
α = 15° upwards and
downwards
ß=80° outwards and
45° inwards
See R-48
Circuit closed
tell-tale see R-48
Category L
Front Position
Lamp
White
Rear Position
Lamp
Red
Mandatory on trailers
if
> 1600mm wide
Category A
Mandatory
Category RorR1orR2
Page 12 of 16
Rev.01
Colour
Presence
Number
Arrangement
Position*
Geometric
Visibility
Electrical
Connections
Tell-Tale
α = 5° upwards
and downwards
ß=25° right
and left
α = 15° above
and below
ß=30° inwards
and outwards
α = 15° above
and below
ß=30° inwards
and outwards
α = 10° above
and below
ß=30° inwards
and outwards
α = 10° above
and below
ß=45° front
and to the rear
See R-48
Circuit
closed telltale
See R-48
Optional,
see R-48
n/a
n/a
n/a
n/a
n/a
n/a
α = 10° above
and below
ß=45° front
and to the rear
See R-48
See R-48
See R-48
n/a
n/a
ß=horizontal
angle
α= vertical
angle
Rear Fog Lamp
Red
Mandatory
Category
F or F1 or F2
Mandatory if width >2.1m
Category
A or AM (front)
R,R1,R2,RM1orRM2 (Rear)
Mandatory Category class
IIIA or IIIB
1 or 2
no special
arrangements
2 front, 2
rear
no special
arrangements
End-Outline
Marker Lamp
White Front,
Red Rear
Rear RetroReflector
Triangular
Red
Front RetroReflector NonTriangular
White
Mandatory Category class IA
or IB
Side RetroReflector NonTriangular
Amber
Mandatory Category class IA
or IB
Side-Marker
Lamps
Amber
Mandatory if: > 6m long,
Category SM1
See R-48
No special
arrangements
Conspicuity
Markings
white/yellow
side,
red/yellow
rear
Mandatory if:>2100mm
width
O3, O4
Full contour markings rear
>6mlong partial contour to
side
See R-48
See R-48
Apex of ▲
directed
upwards
See R-48
H: 250-1000mm
W: < 400mm and as close as
possible to edge
H: at max. height compatible
with design
W: < 400mm
H:250-900 or 1200 or 1500
See R-48
2
2
See R-48
No special
arrangements
W < 150mm H: 250-900mm
(1500mm if 900mm not
possible)
No special
arrangements
H: 250-900mm(1500mm if
900mm not possible)
L: fitted middle third and
distance between adjacent
reflectors <3m.See R-48
H: 250-900mm(1500mm if
900mm not possible)
L: fitted middle third and
distance between adjacent
reflectors <3m.See R-48
See R-48
* Note: width indicates distance from external edge of trailer to nearest edge of illuminated area; height indicates distance from ground to lower edge of illuminated area
Page 13 of 16
Rev.01
Appendix 2
Load capacity index
Page 14 of 16
Rev.01
Appendix 2
Speed category symbol
Speed category symbol
F
G
J
K
L
M
N
P
Q
R
S
T
U
H
V
Corresponding speed
80
90
100
110
120
130
140
150
160
170
180
190
200
210
240
Page 15 of 16
Rev.01
Appendix 3
Remarks (if any):
Page 16 of 16
Rev.01
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