Graphene Nanosheets Decorated with Silver Nanoparticles onto Polyurethane Nanofibers for preparing Flexible Transparent Conductive Thin Films Hsi-Wen Tien,Yuan-Li Huang, Sheng-Tsung Hsiao, Wei-Hao Liao, Shin-Yi Yang, Chen-Chi M. Ma* Department of Chemical Engineering, National Tsing-Hua University, Hsin-Chu 30013, Taiwan 摘要於 GNS 表面沉積上導電性極高的奈米銀金屬顆粒(AgNps-GNS),由於 GNS 具有極佳的機械彎 折度,對於沉積在表面的 AgNps 也有優異的接著力,因此,AgNps-GNS 同時具備了 GNS 的可撓 性與 AgNps 的高導電性。PET 軟性透明基板經過 120 秒的 PU 電紡纖維沉積,其 PU 奈米纖維可建 構二維網狀之連續結構,再浸泡於 0.050 wt% AgNps-GNS (5:1) 的溶液,即可得到具連續的導電通 路且留有光通路之透明導電膜。熱熔解 PU 奈米纖維後,其透明導電薄膜在 85%的光穿透度下,表 面阻抗為 150 Ω/□。另外,經由抗折性質測試可得知,當 AgNps:GNS 比例為 3:1 時,薄膜具有最佳 的電學性能及穩定度,當彎折角度達 900 時,相較於 AgNps-GNS (5:1)薄膜的表面阻抗值上升了兩 個數量級,而 AgNps-GNS (3:1)薄膜表面阻抗僅上升了一個數量級。 關鍵詞:石墨烯、靜電紡絲、透明導電膜 AbstractA simple method of integrating hybrid thin filmsof graphene nanosheets(GNS) and silver nanoparticles (AgNps) byin situ chemical reductionto prepare transparent conductive films (TCFs) is studied. The surface functional groups of graphite oxide (GO) serve as nucleation sites of silver ions for adsorption of AgNps. To fabricate conductive films with high transmittance, polyurethane (PU) nanofibers are introduced to help construct two-dimensional (2D) conductive networks consisting of AgNps and GNS (AgNps-GNS). This method requires only a low percentage of conducting AgNps-GNS material covering the transparent substrate, thereby improving the transmittance and maintaining a percolating conductive network. The flexible GNS serve as nanoscale bridges between conductive AgNps and PU nanofibers, resulting in a highly flexible TCF. The optical transmittance can be further increased after melting the PU nanofibers at 100 °C. A fused film obtained after electrospinning a PU solution for 120 s and immersion in 0.05 wt.% AgNps-GNS (5:1) solution has a surface resistance of 150 Ω/sq and 85 % light transmittance. Mechanical testing shows that AgNps-GNS on flexible substrates yields excellent robustness when subjected to bending. Thus, TCFs with a 3:1 ratio of AgNps:GNS have high conductivity, good mechanical durability, and barely one order of magnitude increase of surface resistance due to 900blending. Keywords: graphene nanosheets, electrospinning, transparent conductive films INTRODUCTION We present a direct and effective way to synthesize large silver nanoparticles-graphene nanosheets (AgNps-GNS) films on polyurethane (PU) nanofiber flexible substrate by self-assembly. Nanofibers are 410 introduced to guide the construction of 2D conductive networks without compromising transmittance. Electrospinning (ES) is currently the most powerful technique to fabricate continuous ultra-long nanofibers due to its versatility, ease of use, ability to align structures and control fiber diameters [1].The main advantage of this technique, however, is that the conductivecomponent does not form a uniform coating but a percolating network, permitting 100% optical transmission throughthe “holes”.Polyurethane(PU) was used to fabricate the nanofibers in this study. Its structure includesthe repeating N–H groups which can be hydrogen-bonded tothe carbonyl oxygen groups on Polyvinylpyrrolidone (PVP). PVP was used as a modifier for adsorption that could attach itself via the pyrrolidone rings close to both surfaces of the GO plane through strong π-π interactions[2]. PVP chains on graphene sheets can improve the adsorption of GNS on the surface of electrospun nanofibers by taking advantage of the binding capability of PVP carbonyl oxygen groups that provide hydrogen bonding with neighboring nanofibers. Hence, based on the above discussions, we examine a simple procedure as shown in Figure 1 for the preparation of flexible transparent conductive thin films. EXPERIMENTAL SECTION (1) Reduction and preparation of AgNps, GNS and AgNps-GNS composites Typically, GO (50 mg, was prepared by modified Hummers method), AgNO3 (50 mg), PVP (200 mg), DI water (100 mL) and EG (100 mL) were mixed in a 500 mL four-necked flask under a nitrogen atmosphere. NaBH4 (50 mL, 13 mmol) was slowly added, and the reaction mixture was stirred at 100 °C for 24 h. The solid AgNps-GNS (1:1) product was isolated by repeated centrifugation (10,000 rpm) ten times. This process was repeated for the three different weight ratios of AgNO3 to GO at 1:1, 3:1, 5:1 in the reaction solution. (2) Electrospinning process The PU solution was fed into a 20 ml syringe with a stainless steel needle (18 gauge needle). The flow rate of the solution was controlled using a syringe pump and kept constant at 0.05 mm/min. A voltage of 20 kV was applied directly to the stainless steel needle. The distance between the needle tip and the collector was maintained at ~20 cm. A set of six PET slides (30×60 mm2) was taped on an aluminum foil, which was used as the collecting electrode. The nanofiber-coated PET slides were then used as a substrate for deposition. (3) Preparation of transparent conductive thin film on PET substrate To study TCFs properties, a PET slide coated with the PU nanofibers was immersed into AgNps (0.5 wt.%), GNS (0.05 wt.%) and AgNps-GNS (0.05 wt.%) solution for 10 min, rinsed briefly (60 s) in deionized water, and dried at 50 °C to obtain self-assembled AgNps/PU, GNS/PU and AgNps-GNS/PU films. RESULTS and DISCUSSION (1) XRD analysis Metallic silver particles can be obtained easily by reducing silver ions in silver nitrate solution [3-4]. Figure 2shows the existence of AgNps in the products, confirmed by X-raydiffraction (XRD). In cuves2(a) to2(d),the peaks at approximately 38.20, 44.30, and 64.40can be indexed to the three strongest reflection 411 peaks, (111), (200) and (220), of the face-centered cubic silver structure. We used the Scherrer equation[5]to estimate the average sizes of the AgNps as 45 nm and ~13 nm with AgNps and AgNps-GNS, respectively. The size of the AgNps can be decreased by the presence of GO during reduction.A broad peak at approximately 26.60 represents the hexagonal structure of graphene, Fig.2(e).Curves 2(b) to 2(d) showno obvious diffraction peaks attributed to graphite, which suggests that AgNps was keeping the stacking of the AgNps-GNS sheets disordered; therefore, the characteristic diffraction peaks of the layered structure disappeared.Previous study also suggests that the silver nanoparticles are decorated on GNS, which is not arranged in uniform, regular stacks [6]. (2) TEM analysis Fig. 3(a) shows the TEM image of thin GNS with some corrugations, suggesting a flexible structure of the GNS. Fig. 3(b) reveals TEM images of a GNS decorated with AgNps. Numerous individual AgNps with spherical shape are found to attach and distribute on the surface of GNS. Fig. 3(c) shows coverage of AgNps on GNS of approximately 82 % in the product with a ratio of AgNps to GNS of 3:1, which is larger than the 1:1 shown in Fig. 3(b). According to Fig. 3(d) to 3(f), the density of AgNps on the GNS surface increases when the ratio of AgNO3 to GNS is increased from 1:1 to 5:1. Fig. 3(f) shows that the almost transparent GNS sheets are thickly coated by AgNps for AgNps-GNS (at a ratio of 5:1). (3) SEM analysis Fig. 4 shows the morphology of the as-deposited film obtained by electrospinning the 20 wt.% PU solution with an ES time of 180 s. The PU nanofibers formed a network when they were coated on the PET substrate. The nanofibers coated with GNS which interacts strongly with PU due to PVP wrapped on GNS surface. Urea groups on PU nanofibers can form hydrogen bonding with neighboring carbonyl oxygen groups on PVP, providing strong interactions between GNS and PU nanofibers. (4) Surface resistance and transmittance analysis Sheet resistance and transmittance are two important properties of thin films for application in TCFs. Figure 5 shows these two properties for AgNps, GNS and AgNps-GNS self-assembled onto nanofibers plotted as a function of electrospun (ES) time. The surface resistance gradually decreases while the density of PU nanofibers increases with increasing ES time. Fig. 5(a) shows that the lowest surface resistance obtained is 35 Ω/sq by dipping PET in AgNps-GNS (5:1) solution electrospun for 180 s. Meanwhile, the transmittance decreases as the ES time increases as shown in Figure 5(b). The transmittance of pristine PU mats is decreased to 71% with ES time of 180 s arising from the formation of a dense nanofibers network. The AgNps-GNS (3:1)/ PU film with ES time of 180 s gives a transmittance of 68%, while the neat PU sample without self-assembled AgNps-GNS has a transmittance of 71%. CONCLUSION We prepared TCFs from GNS-decorated AgNps. Interconnected networks of AgNps with an average size ~13 nm effectively enhanced the electrical conductivity of GNS. Additionally, we introduced 412 nanofibers as a guide to build up 2D conductive networks of AgNps-GNS-based sheets. The AgNps-GNS did not form a uniform coating but a percolated network aided by PU nanofibers, allowing optical transmission through the “holes” in the network.This is important since the large conductivity of AgNps can be retained with little compromise on transmittance. The AgNps-GNS(5:1)/PU thin film exhibits a substantial increase in transmittance after melting treatment, producing a thin film with surface resistance of 150Ω/sq and transmittance of 85 % at 550 nm.The resulting M-AgNps-GNS/PU films are flexible without anysignificant change in sheet resistanceeven bent more than 600.We conclude, however, that a suitable ratio of AgNps to GNS is 3:1, which has an optimal combination of mechanical flexibilityand electrical property. This finding provides the physical basis for development of hybrid metal particle/GNS films for future large-area transparent and flexible electrode applications. Figure 1.Procedure for decorating AgNps on GNS surface and self-assembly of AgNps-GNS onto the surface of PU nanofibers. Intensity (A.U.) (e) GNS (d) AgNps-GNS (1:1) 11.2 nm (c) AgNps-GNS (3:1) 12.5 nm (b) AgNps-GNS (5:1) 13.1 nm (a) AgNps 45 nm 111 10 20 30 40 200 220 50 60 70 2 Theat (degree) Figure 2.XRD patterns of AgNps, AgNps-GNS (1:1), AgNps-GNS (3:1), AgNps-GNS (5:1) and GNS. 413 Figure 3.TEM images of different ratio of AgNps to GNS: (a) 0:1, (b) 1:1 and (c) 3:1. High-magnification TEM images of different ratio of AgNps to GNS: (d) 1:1, (e) 3:1 and (f) 5:1. Figure 4. High-resolution SEM images of PU nanofiber mats. (a) Electrospun for 180 s. PU nanofiber selectrospun for 180 s dipped with(b) AgNps, (c) GNS, (d)AgNps-GNS (5:1) and (e)AgNps-GNS (3:1) after melting. (f) shows SEM micrograph of (e) under low magnification. 414 12 10 AgNps GNS AgNps-GNS (1:1) AgNps-GNS (3:1) AgNps-GNS (5:1) (a) 11 10 Surface Resistance (/sq) 10 10 9 10 8 10 7 10 6 10 5 10 4 10 3 10 2 10 1 10 60 90 120 150 180 Electrospinning time (s) Transmittance at 550 nm (%) 100 (b) PU nanofiber AgNps-GNS (1:1) AgNps-GNS (3:1) AgNps-GNS (5:1) 95 90 85 80 75 70 65 60 60 90 120 150 180 Electrospinning time (s) Figure 5. (a) Surface resistance and (b) transmittance of PU nanofiber thin films plotted as a function of electrospinning time and dipping with different solution. ACKNOWLEDGMENTS We thank the Taiwan Textile Research Institute (100A0136J2) and National Science Council, Taiwan for financially supporting this research (Graduate Program for Studying in Australia/ New Zealand). YLH and YKY are Visiting Scholars to the CAMT at the University of Sydney. YWM also acknowledges the Australian Research Council for supporting his research projects on polymer nanocomposites. 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